Lot sizing with random yield and different qualities

This paper considers a production/inventory system where items produced/purchased are of different qualities: Types A and B. Type A items are of perfect quality, and Type B items are of imperfect quality; but not necessarily defective; and have a lower selling price. The percentage of Type A (the yield rate) is assumed to be a random variable with known probability distribution. The electronics industry gives good examples of such situations. We extend the classical single period (newsvendor) and the economic order quantity (EOQ) models by accounting for random supply and for imperfect quality (Type B) items which are assumed to have their own demand and cost structure. We develop mathematical models and prove concavity of the expected profit function for both situations. We also present detailed analysis and numerical results. We focus on comparing the profitability of the novel proposed models with models from the literature (and derivatives of these models) that develop the optimal order quantity based on the properties of Type A items only (and ignore Type B items). We find that accounting for Type B items can significantly improve profitability.     

A modified (S − 1, S) inventory system for deteriorating items with Poisson demand and non-zero lead time

An inventory system is considered for continuous decaying items with non-zero lead time and stochastic demand when shortages are allowed and all unsatisfied demands are backlogged. In this research we consider orders as separate packages where replenishment is one-for-one and a modified base stock policy is applied. In this paper, a penalty cost is introduced for stochastic inventory models with decaying items when less than one unit of the product is delivered to the customers. The objective of the warehouse is to maximize his average profit. Since the concavity analysis of the model is extremely complicated, an upper bound is introduced and an algorithm is presented for finding the optimal solution. Finally, a numerical example is presented and sensitivity analysis is carried out for a number of important parameters.     

Effect of deterioration on the instantaneous replenishment model with imperfect quality items

The assumptions required to justify the use of the economic order quantity model (EOQ) are rarely met. To provide mathematical models that more closely represent real-life situations, these assumptions must be relaxed. Among these assumptions are, first, items stocked are of perfect quality, and second, they preserve their characteristics during their stay in inventory. This paper considers a modified EOQ-type inventory model for a deteriorating item with unreliable supply. That is, a percentage of the on-hand inventory is wasted due to deterioration. Moreover, orders may contain a random proportion of defective items, which follow a known distribution. As soon as an order is received, a retailer conducts a screening process to identify imperfect quality items, which are salvaged as a single batch at the end of the screening process. First, a mathematical model is developed, assuming that no shortages are allowed. For that, it is assumed that the inventory level when placing an order is just enough to cover the demand during the screening period. The concavity of the profit function is established and sensitivity analysis is provided to analyze the impact of changing various model parameters on the optimal order quantity and profit. Then, the assumption of no shortages is relaxed, and a model is developed to incorporate backorders. We analyze the model with backorders numerically and provide managerial insights.     

带有可变库存费用和短缺的变质性物品的经济批量模型

传统的经济批量模型通常都假定物品的库存费用是固定不变的.放松了这个假定,通过考虑库存费用的两种可能变化情形即(A)库存费的变化率为存储时间的函数;(B)库存费的变化率为库存量的函数,并在需求线性依赖于库存水平的形式下,发展了两个变库存费的变质性物品的经济批量模型.在模型中允许短缺发生且假定短缺完全拖后,理论上证明了模型具有唯一的整体最优解,揭示了库存费的变化对库存系统最优订货策略的影响.     

Optimal production inventory policy for defective items with fuzzy time period

In this paper, an optimal production inventory model with fuzzy time period and fuzzy inventory costs for defective items is formulated and solved under fuzzy space constraint. Here, the rate of production is assumed to be a function of time and considered as a control variable. Also the demand is linearly stock dependent. The defective rate is taken as random, the inventory holding cost and production cost are imprecise. The fuzzy parameters are converted to crisp ones using credibility measure theory. The different items have the different imprecise time periods and the minimization of cost for each item leads to a multi-objective optimization problem. The model is under the single management house and desired inventory level and product cost for each item are prescribed. The multi-objective problem is reduced to a single objective problem using Global Criteria Method (GCM) and solved with the help of Fuzzy Riemann Integral (FRI) method, Kuhn–Tucker condition and Generalised Reduced Gradient (GRG) technique. In optimum results including production functions and corresponding optimum costs for the different models are obtained and then are presented in tabular forms.     

带有可变库存费的变质性物品的部分延期供给的库存控制模型

传统的库存控制模型都视需求率为常数,在这篇文章中,放松了这个假定,研究了库存费的两种可能的变化:(i)库存费的变化率为存储时间的函数;(ii)库存费的变化率为库存量的函数.在模型中允许短缺发生且假定短缺部分延期供给,且在需求率线性依赖于库存水平的情形下,发展了两个变库存费的库存控制模型.     

A deterministic,multi-item inventory model with supplier selection and imperfect quality

This paper considers the scenario of supply chain with multiple products and multiple suppliers, all of which have limited capacity. We assume that received items from suppliers are not of perfect quality. Items of imperfect quality, not necessarily defective, could be used in another inventory situation. Imperfect items are sold as a single batch, prior to receiving the next shipment, at a discounted price. The demand over a finite planning horizon is known, and an optimal procurement strategy for this multi-period horizon is to be determined. Each of products can be sourced from a set of approved suppliers, a supplier-dependent transaction cost applies for each period in which an order is placed on a supplier. A product-dependent holding cost per period applies for each product in the inventory that is carried across a period in the planning horizon. Also a maximum storage space for the buyer in each period is considered. The decision maker, the buyer, needs to decide what products to order, in what quantities, with which suppliers, and in which periods. Finally, a genetic algorithm (GA) is used to solve the model.     

On properties of discrete (r, q) and (s, T) inventory systems

We consider single-item (r, q) and (s, T) inventory systems with integer-valued demand processes. While most of the inventory literature studies continuous approximations of these models and establishes joint convexity properties of the policy parameters in the continuous space, we show that these properties no longer hold in the discrete space, in the sense of linear interpolation extension and L^?-convexity. This nonconvexity can lead to failure of optimization techniques based on local optimality to obtain the optimal inventory policies. It can also make certain comparative properties established previously using continuous variables invalid. We revise these properties in the discrete space.     

Economic order quantity models for ameliorating/deteriorating items under inflation and time discounting

The items that incur a gradual loss in quality or quantity over time while in inventory are usually called deteriorating items. In reality, there are some items whose value or utility or quantity increase with time and those items can be termed as ameliorating items. In this paper, an effort has been made to incorporate these two opposite physical characteristics of stored items into inventory model. We develop models for ameliorating/deteriorating items with time-varying demand pattern over a finite planning horizon, taking into account the effects of inflation and time value of money. Optimal solutions of the proposed models are derived and the effects of amelioration/deterioration on the inventory replenishment policies are studied with the help of numerical examples.     

The EOQ model with defective items and partially permissible delay in payments linked to order quantity derived analytically in the supply chain management

A lot of researchers develop their inventory models under trade credit by assuming that the supplier offers the retailer fully permissible delay in payments and the products received are all non-defective. However, from the viewpoint of practice, it can often be found that the supplier offers the retailer a fully permissible delay in payments only when the order quantity is greater than or equal to the specific quantity. Furthermore, the products received usually contain some defective items. This paper establishes the EOQ model with defective items and partially permissible delay in payments linked to order quantity. It also uses the rigorous method of mathematics to derive the solution procedure to locate the optimal solution. Finally, numerical examples are given to illustrate all theoretical results in this paper.     

Analysis of deteriorating inventory/production systems using a linear quadratic regulator

We consider an inventory-production system where items deteriorate at a constant rate. The objective is to develop an optimal production policy that minimizes the cost associated with inventory and production rate. The inventory problem is first modeled as a linear optimal control problem. Then linear quadratic regulator (LQR) technique is applied to the control problem in order to determine the optimal production policy. Examples are solved for three different demand functions. Sensitivity analysis is then conducted to study the effect of changing the cost parameters on the objective function.     

Supply chain coordination for fuzzy random newsboy problem with imperfect quality

Facing to imperfect quality and fuzzy random market demand in the real-life inventory management, a two-echelon supply chain system with one retailer and one manufacturer for perishable products is considered. Two fuzzy random models for the newsboy problem with imperfect quality in the decentralized and centralized systems are presented. The expectation theory and signed distance are employed to transform the fuzzy random model into crisp model. The optimal policies in the two decision-making systems are derived and analyzed contrastively. The theoretical analysis shows that manufacturer’s repurchase strategy can achieve the increase in the whole supply chain profit. The influence of the fuzzy randomness of the demand and the defective rate on the optimal order quantity, the whole supply chain profit and the repurchasing price is analyzed via numerical examples.     

考虑随机模糊缺陷率且允许缺货的EOQ模型

针对实际库存管理中的产品缺陷问题,研究了含随机模糊缺陷率且允许缺货的经济订购批量(EOQ)模型,并运用随机模糊理论将其转化为确定模型,设计了随机模糊模拟仿真算法进而确定了其最优订购策略.数值算例分析了缺陷率对最优订货量和最优利润的影响.     

Reducing lost-sales rate in (T, R, L) inventory model with controllable lead time

In order to establish a good image and to enhance customer’s loyalty, many efforts such as upgrading the servicing facilities, maintaining a high quality of products and increasing expenditure on advertisement could be made by a selling shop. Naturally, an extra-added cost must be spent for these efforts and it is expected to have a result to reduce the shortage cost of lost-sales and the total expected annual cost. This paper explores a probabilistic inventory model with optimal lost-sales caused by investment due to two different types of cost functions. We consider that the lead time can be shortened at an extra crashing cost, which depends on the length of the lead time. Moreover, we assume that the lost-sales rate can also be reduced by capital investment. The purpose of this paper is to establish a (T, R, L) inventory model with controllable lead time and to analyze the effects of increasing two different types of investments to reduce the lost-sales rate, in which the review period, lead time and lost-sales rate are treated as decision variables. We first formulate the basic periodic review model mathematically with the capital investment to reduce lost-sales rate. Then two models are discussed, one with normally distributed protection interval demand and another with distribution-free case. For each model, two investment cost functional forms, logarithmic and power, are employed for lost-sales rate reduction. Two computational algorithms with the help of the software Matlab are furnished to determine the optimal solution. In addition, six numerical examples and sensitivity analysis are presented to illustrate the theoretical results and obtain some managerial insights. Finally, the effect of lost-sales rate reduction is investigated. By framing this new model, we observe that a significant amount of savings can be easily achieved to increase the competitive edge in business. The results in the numerical examples indicate that the savings of expected annual total cost are realized through lost-sales reduction.     

Analysis of optimal opportunistic replenishment policies for inventory systems by using a (s,S) model with a maximum issue quantity restriction

The analysis of optimal inventory replenishment policies for items having lumpy demand patterns is difficult, and has not been studied extensively although these items constitute an appreciable portion of inventory populations in parts and supplies types of stockholdings. This paper studies the control of an inventory item when the demand is lumpy. A continuous review (s,S) policy with a maximum issue quantity restriction and with the possibility of opportunistic replenishment is proposed to avoid the stock of these items being depleted unduly when all the customer orders are satisfied from the available inventory and to reduce ordering cost by coordinating inventory replenishments. The nature of the customer demands is approximated by a compound Poisson distribution. When a customer order arrives, if the order size is greater than the maximum issue quantity w, the order is satisfied by placing a special replenishment order rather than from the available stock directly. In addition, if the current inventory position is equal to or below a critical level A when such an order arrives, an opportunistic replenishment order which combines the special replenishment order and the regular replenishment order will be placed, in order to satisfy the customer's demand and to bring the inventory position to S. In this paper, the properties of the cost function of such an inventory system with respect to the control parameters s, S and A are analysed in detail. An algorithm is developed to determine the global optimal values of the control parameters. Indeed, the incorporation of the maximum issue quantity and opportunistic replenishment into the (s,S) policy reduces the total operating cost of the inventory system.     

A note on the inventory models for deteriorating items with ramp type demand rate

In this research we study the inventory models for deteriorating items with ramp type demand rate. We first clearly point out some questionable results that appeared in (Mandal, B., Pal, A.K., 1998. Order level inventory system with ramp type demand rate for deteriorating items. Journal of Interdisciplinary Mathematics 1, 49–66 and Wu, K.S., Ouyang, L.Y., 2000. A replenishment policy for deteriorating items with ramp type demand rate (Short Communication). Proceedings of National Science Council ROC (A) 24, 279–286). And then resolve the similar problem by offering a rigorous and efficient method to derive the optimal solution. In addition, we also propose an extended inventory model with ramp type demand rate and its optimal feasible solution to amend the incompleteness in the previous work. Moreover, we also proposed a very good inventory replenishment policy for this kind of inventory model. We believe that our work will provide a solid foundation for the further study of this sort of important inventory models with ramp type demand rate.     

需求依赖于展示区库存水平的易腐品订购和转运策略

本文主要研究易腐品零售商的订货和转运策略。零售商的库存分为两部分,即展示区/货架库存和仓库库存。零售商定期向供应商订货,零售商收到订购的商品首先将其中一部分商品存放在展示区中,余下的部分储存在仓库。展示区的空间是有限的,并且需求依赖于展示区商品的库存量。本文首先建立了以平均利润最大化为目标的库存优化模型并对模型最优解的存在性进行了分析,然后得到了求解最优订购量、转运量、转运时间间隔以及再订购点的算法,最后给出了不同参数条件下的算例。     

An inventory model for ameliorating/deteriorating items with trapezoidal demand and complete backlogging under inflation and time discounting

Recently, numerous inventory models were developed for ameliorating items (say, fish, ducklings, chicken, etc.) considering the constant demand rate. However, such types of problems are not useful in the real market. The demand rate of ameliorating items is fluctuates in their life‐period. The consumption and demand of ameliorating items are not generally steady. In a few seasons, the demand rate increases; ordinarily, it is static, and sometimes, it declines. With the outcome that their demand rate can be properly portrayed by a trapezoidal‐type. In the proposed model, an inventory model for ameliorating/deteriorating items are considered with inflationary condition and time discounting rate. Additionally, having shortages that is completely backlogged. The demand rate is taken as the continuous trapezoidal‐type function of time. The amelioration and deterioration rate are considered as Weibull distribution. To obtain the minimum cost, mathematical formulation of the proposed model with solution procedure is talked about. Numerical cases are given to be checked the optimal solution. Additionally, we have talked about the convexity of the proposed model through graphically. Conclusion with future worked are clarified appropriately. Copyright © 2016 John Wiley & Sons, Ltd.     

The effect of lifetime buys on warranty repair operations

Lifetime buys are a common practice in the electronics and telecommunication industries. Under this practice, manufacturers procure their repair parts inventory in one order to support the spare part needs of a product for the duration of its warranty repair period. In this paper, we consider a repair operation in which defective items under warranty are returned to a manufacturer who either repairs these items using its spare parts inventory or replaces each defective unit with a new product. We show how fixed repair capability costs, variable repair costs, inventory holding costs, and replacement costs affect a firm's optimal repair and replacement decisions. The model is used to gain insights for products from a major mobile device manufacturer in the United States.     

A production planning model for an unreliable production facility: Case of finite horizon and single demand

We study a two-level inventory system that is subject to failures and repairs. The objective is to minimize the expected total cost so as to determine the production plan for a single quantity demand. The expected total cost consists of the inventory carrying costs for finished and unfinished items, the backlog cost for not meeting the demand due-date, and the planning costs associated with the ordering schedule of unfinished items. The production plan consists of the optimal number of lot sizes, the optimal size for each lot, the optimal ordering schedule for unfinished items, and the optimal due-date to be assigned to the demand. To gain insight, we solve special cases and use their results to device an efficient solution approach for the main model. The models are solved to optimality and the solution is either obtained in closed form or through very efficient algorithms.