Heuristics for a two-stage hybrid flowshop scheduling problem with ready times and a product-mix ratio constraint

This paper focuses on the scheduling problem of minimizing makespan for a given set of jobs in a two-stage hybrid flowshop subject to a product-mix ratio constraint. There are identical parallel machines at the first stage of the hybrid flowshop, while there is a single batch-processing machine at the second stage. Ready times of the jobs (at the first stage) may be different, and a given product-mix ratio of job types should be kept in each batch at the second stage. We present three types of heuristic algorithms: forward scheduling algorithms, backward scheduling algorithms, and iterative algorithms. To evaluate performance of the suggested algorithms, a series of computational experiments are performed on randomly generated test problems and results are reported.     

Minimizing total tardiness on a two-machine re-entrant flowshop

We present a branch and bound algorithm for a two-machine re-entrant flowshop scheduling problem with the objective of minimizing total tardiness. In the re-entrant flowshop considered here, all jobs must be processed twice on each machine, that is, each job should be processed on machine 1, machine 2 and then machine 1 and machine 2. By regarding a job as a pair of sub-jobs, each of which represents a pass through the two machines, we develop dominance properties, a lower bound and heuristic algorithms for the problem, and use these to develop a branch and bound algorithm. For evaluation of the performance of the algorithms, computational experiments are performed on randomly generated test problems and results are reported. Results of the experiments show that the suggested branch and bound algorithm can solve problems with up to 20 sub-jobs in a reasonable amount of CPU time, and the average percentage gap of the heuristic solutions is about 13%.     

Scheduling jobs with truncated exponential learning functions

In this paper we consider the single machine scheduling problem with truncated exponential learning functions. By the truncated exponential learning functions, we mean that the actual job processing time is a function which depends not only on the total normal processing times of the jobs already processed but also on a control parameter. The use of the truncated function is to model the phenomenon that the learning of a human activity is limited. We show that even with the introduction of the proposed model to job processing times, several single machine problems remain polynomially solvable. For the following three objective functions, the total weighted completion time, the discounted total weighted completion time, the maximum lateness, we present heuristic algorithms according to the corresponding problems without truncated exponential learning functions. We also analyse the worst-case bound of our heuristic algorithms.     

需要安装时间的平行多功能机排序问题的启发式算法

考虑需要安装时间的平行多功能机排序问题。在该模型中,每个工件对应机器集合的一个子集,其只能在这个子集中的任一台机器上加工,称这个子集为该工件的加工集合;工件分组,同组工件具有相同的加工时间和加工集合,不同组中的工件在同一台机器上连续加工需要安装时间,目标函数为极小化最大完工时间。对该问题NP-难的一般情况设计启发式算法:首先按照特定的规则将所有工件组都整组地安排到各台机器上,然后通过在各机器间转移工件不断改进当前最大完工时间。通过与下界的比较检验算法的性能,大量的计算实验表明,算法是实用而有效的。     

Hybrid simulated annealing and MIP-based heuristics for stochastic lot-sizing and scheduling problem in capacitated multi-stage production system

This paper addresses lot sizing and scheduling problem of a flow shop system with capacity constraints, sequence-dependent setups, uncertain processing times and uncertain multi-product and multi-period demand. The evolution of the uncertain parameters is modeled by means of probability distributions and chance-constrained programming (CCP) theory. A new mixed-integer programming (MIP) model with big bucket time approach is proposed to formulate the problem. Due to the complexity of problem, two MIP-based heuristics with rolling horizon framework named non-permutation heuristic (NPH) and permutation heuristic (PH) have been performed to solve this model. Also, a hybrid meta-heuristic based on a combination of simulated annealing, firefly algorithm and proposed heuristic for scheduling is developed to solve the problem. Additionally, Taguchi method is conducted to calibrate the parameters of the meta-heuristic and select the optimal levels of the algorithm’s performance influential factors. Computational results on a set of randomly generated instances show the efficiency of the hybrid meta-heuristic against exact solution algorithm and heuristics.     

A novel Lagrangian relaxation approach for a hybrid flowshop scheduling problem in the steelmaking-continuous casting process

One of the largest bottlenecks in iron and steel production is the steelmaking-continuous casting (SCC) process, which consists of steel-making, refining and continuous casting. The SCC scheduling is a complex hybrid flowshop (HFS) scheduling problem with the following features: job grouping and precedence constraints, no idle time within the same group of jobs and setup time constraints on the casters. This paper first models the scheduling problem as a mixed-integer programming (MIP) problem with the objective of minimizing the total weighted earliness/tardiness penalties and job waiting. Next, a Lagrangian relaxation (LR) approach relaxing the machine capacity constraints is presented to solve the MIP problem, which decomposes the relaxed problem into two tractable subproblems by separating the continuous variables from the integer ones. Additionally, two methods, i.e., the boundedness detection method and time horizon method, are explored to handle the unboundedness of the decomposed subproblems in iterations. Furthermore, an improved subgradient level algorithm with global convergence is developed to solve the Lagrangian dual (LD) problem. The computational results and comparisons demonstrate that the proposed LR approach outperforms the conventional LR approaches in terms of solution quality, with a significantly shorter running time being observed.     

Single-job lot streaming in m − 1 two-stage hybrid flowshops

This paper studies the single-job lot streaming problem in a two-stage hybrid flowshop that has m identical machines at the first stage and one machine at the second stage, to minimise the makespan. A setup time is considered before processing each sublot on a machine. For the problem with the number of sublots given, we prove that it is optimal to use a rotation method for allocating and sequencing the sublots on the machines. With such allocation and sequencing, the sublot sizes are then optimised using linear programming. We then consider the problem with equal sublot sizes and develop an efficient solution to determining the optimal number of sublots. Finally optimal and heuristic solution methods for the general problem are proposed and the worst-case performance of the equal-sublot solution is analysed. Computational results are also reported demonstrating the close-to-optimal performances of the heuristic methods in different problem settings.     

Minimizing makespan on a two-machine re-entrant flowshop

This paper focuses on a two-machine re-entrant flowshop scheduling problem with the objective of minimizing makespan. In the re-entrant flowshop considered here, all jobs must be processed twice on each machine, that is, each job should be processed on machine 1, machine 2 and then machine 1 and machine 2. We develop dominance properties, lower bounds and heuristic algorithms for the problem, and use these to develop a branch and bound algorithm. For evaluation of the performance of the algorithms, computational experiments are performed on randomly generated test problems. Results of the experiments show that the suggested branch and bound algorithm can solve problems with up to 200 jobs in a reasonable amount of CPU time.     

Hybrid Rollout Approaches for the Job Shop Scheduling Problem

In this paper, we focus on heuristic approaches for solving the deterministic job shop scheduling problem. More specifically, a new priority dispatch rule and hybrid rollout algorithms are developed for approaching the problem under consideration. The proposed solution algorithms are tested on a set of instances taken from the literature and compared with other methods. The computational results validate the effectiveness of the developed solution approaches and show that the proposed rollout algorithms are competitive with respect to several state-of-art heuristics for solving the job shop scheduling problem. The author thanks Dr. Marco Mancini and Dr. Alessandro Tarasio for valuable suggestions about computational issues.     

Two meta-heuristics for parallel machine scheduling with job splitting to minimize total tardiness

Parallel machine scheduling is a popular research area due to its wide range of potential application areas. This paper focuses on the problem of scheduling n independent jobs to be processed on m identical parallel machines with the aim of minimizing the total tardiness of the jobs considering a job splitting property. It is assumed that a job can be split into sub-jobs and these sub-jobs can be processed independently on parallel machines. We present a mathematical model for this problem. The problem of total tardiness on identical parallel machines is NP-hard. Obtaining an optimal solution for this type of complex, large-sized problem in reasonable computational time by using an optimization solver is extremely difficult. We propose two meta-heuristics: Tabu search and simulated annealing. Computational results are compared on random generated problems with different sizes.     

Single machine scheduling with exponential learning functions

In this paper we consider the single machine scheduling problem with exponential learning functions. By the exponential learning functions, we mean that the actual job processing time is a function of the total normal processing times of the jobs already processed. We prove that the shortest processing time (SPT) rule is optimal for the total lateness minimization problem. For the following three objective functions, the total weighted completion time, the discounted total weighted completion time, the maximum lateness, we present heuristic algorithms according to the corresponding problems without exponential learning functions. We also analyse the worst-case bound of our heuristic algorithms. It also shows that the problems of minimizing the total tardiness and discounted total weighted completion time are polynomially solvable under some agreeable conditions on the problem parameters.     

An integrated approach for scheduling health care activities in a hospital

To effectively utilise hospital beds, operating rooms (OR) and other treatment spaces, it is necessary to precisely plan patient admissions and treatments in advance. As patient treatment and recovery times are unequal and uncertain, this is not easy. In response, a sophisticated flexible job-shop scheduling (FJSS) model is introduced, whereby patients, beds, hospital wards and health care activities are respectively treated as jobs, single machines, parallel machines and operations. Our approach is novel because an entire hospital is describable and schedulable in one integrated approach. The scheduling model can be used to recompute timings after deviations, delays, postponements and cancellations. It also includes advanced conditions such as activity and machine setup times, transfer times between activities, blocking limitations and no wait conditions, timing and occupancy restrictions, buffering for robustness, fixed activities and sequences, release times and strict deadlines. To solve the FJSS problem, constructive algorithms and hybrid meta-heuristics have been developed. Our numerical testing shows that the proposed solution techniques are capable of solving problems of real world size. This outcome further highlights the value of the scheduling model and its potential for integration into actual hospital information systems.     

基于启发式Q学习的汽车涂装车间作业排序优化

针对汽车涂装车间中的作业优化排序问题,提出一种基于启发式Q学习的优化算法。首先,建立包括满足总装车间生产顺序和最小化喷枪颜色切换次数的多目标整数规划模型。将涂装作业优化排序问题抽象为马尔可夫过程,建立基于启发式Q算法的求解方法。通过具体案例,对比分析了启发式Q学习、Q学习、遗传算法三种方案的优劣。结果表明:在大规模问题域中,启发式Q学习算法具有寻优效率更高、效果更好的优势。本研究为机器学习算法在汽车涂装作业优化排序问题的应用提出了新思路。     

Approximation algorithms for two-machine flow shop scheduling with batch setup times

In many practical situations, batching of similar jobs to avoid setups is performed while constructing a schedule. This paper addresses the problem of non-preemptively scheduling independent jobs in a two-machine flow shop with the objective of minimizing the makespan. Jobs are grouped into batches. A sequence independent batch setup time on each machine is required before the first job is processed, and when a machine switches from processing a job in some batch to a job of another batch. Besides its practical interest, this problem is a direct generalization of the classical two-machine flow shop problem with no grouping of jobs, which can be solved optimally by Johnson's well-known algorithm. The problem under investigation is known to be NP-hard. We propose two O(n logn) time heuristic algorithms. The first heuristic, which creates a schedule with minimum total setup time by forcing all jobs in the same batch to be sequenced in adjacent positions, has a worst-case performance ratio of 3/2. By allowing each batch to be split into at most two sub-batches, a second heuristic is developed which has an improved worst-case performance ratio of 4/3. © 1998 The Mathematical Programming Society, Inc. Published by Elsevier Science B.V.     

A variable neighbourhood search for hybrid flow-shop scheduling problem with rework and set-up times

This paper deals with hybrid flow-shop scheduling problem with rework. In this problem, jobs are inspected at the last stage, and poorly processed jobs were returned and processed again. Thus, a job may visit a stage more than once, and we have a hybrid flow-shop with re-entrant flow. This kind of a shop may occur in many industries, such as final inspection system in automotive manufacturing. The criterion is to minimize the makespan of the system. We developed a 0–1 mixed-integer program of the problem. Since the hybrid flow-shop scheduling problem is NP-hard, an algorithm for finding an optimal solution in polynomial time does not exist. So we generalized some heuristic methods based on several basic dispatching rules and proposed a variable neighbourhood search (VNS) for the problem with sequence-dependent set-up times and unrelated parallel machines. The computational experiments show that VNS provides better solutions than heuristic methods.     

Scheduling a single batch-processing machine with arbitrary job sizes and incompatible job families: An ant colony framework

This paper investigates the first attempt on the batch-processing machine scheduling problem, where the machine can process multiple jobs simultaneously, using an ant colony optimization metaheuristic. We consider the scheduling problem of a single batch-processing machine with incompatible job families and the performance measure of minimizing total weighted completion time. Jobs of a given family have an identical processing time and are characterized by arbitrary sizes and weights. Based on a number of developed heuristic approaches, we propose an ant colony framework (ACF) in two versions, which are distinguished by the type of embedded heuristic information. Each version is also investigated in two formats, that is the pure ACF and the hybridized ACF. To verify the performance of our framework, comparisons are made based on using a set of well-known existing heuristic and meta-heuristic algorithms taken from the literature, on a diverse set of artificially generated test problem instances. Computational results show the high performance of the proposed framework and signify its ability to outperform the comparator algorithms in most cases as the problem size increases.     

Two-machine flowshop scheduling problems involving a batching machine with transportation or deterioration consideration

This paper considers two scheduling problems for a two-machine flowshop where a single machine is followed by a batching machine. The first problem is that there is a transporter to carry the jobs between machines. The second problem is that there are deteriorating jobs to be processed on the single machine. For the first problem with minimizing the makespan, we formulate it as a mixed integer programming model and then prove that it is strongly NP-hard. A heuristic algorithm is proposed for solving this problem and its worst case performance is analyzed. The computational experiments are carried out and the numerical results show that the heuristic algorithm is effective. For the second problem, we derive the optimal algorithms with polynomial time for minimizing the makespan, the total completion time and the maximum lateness, respectively.     

Hybrid flexible flowshop problems: Models and solution methods

This paper considers the problem of hybrid flowshop scheduling. First, we review the shortcoming of the available model in the literature. Then, four different mathematical models are developed in form of mixed integer linear programming models. A complete experiment is conducted to compare the models for performance based on the size and computational complexities. Besides the models, the paper proposes a novel hybrid particle swarm optimization algorithm equipped with an acceptance criterion and a local search heuristic. The features provide a fine balance of diversification and intensification capabilities for the algorithm. Using Taguchi method, the algorithm is fine tuned. Then, two numerical experiments are performed to evaluate the performance of the proposed algorithm with three particle swarm optimization algorithms available in the scheduling literature and one well-known iterated local search algorithm in the hybrid flowshop literature. All the results show the high performance of the proposed algorithm.     

Joint rolling-horizon scheduling of materials processing and lot-sizing with sequence-dependent setups

A lot sizing and scheduling problem from a foundry is considered in which key materials are produced and then transformed into many products on a single machine. A mixed integer programming (MIP) model is developed, taking into account sequence-dependent setup costs and times, and then adapted for rolling horizon use. A relax-and-fix (RF) solution heuristic is proposed and computationally tested against a high-performance MIP solver. Three variants of local search are also developed to improve the RF method and tested. Finally the solutions are compared with those currently practiced at the foundry.     

Optimizing specimen collection for processing in clinical testing laboratories

We study the logistics of specimen collection for a clinical testing laboratory that serves sites dispersed in an urban area. The specimens that accumulate at the customer sites throughout the working day are transported to the laboratory for processing. The problem is to construct and schedule a series of tours to collect the accumulated specimens from the sites throughout the day. Two hierarchical objectives are considered: (i) maximizing the amount of specimens processed by the next morning, and (ii) minimizing the daily transportation cost. We show that the problem is NP-hard and formulate a linear Mixed Integer Programming (MIP) model to solve the bicriteria problem in two levels. We characterize properties of optimal solutions and develop a heuristic approach based on solving the MIP model with additional constraints that seeks for feasible solutions with specific characteristics. To evaluate the performance of this approach, we provide an upper bounding scheme on the daily processed amount, and develop two relaxed MIP models to generate lower bounds on the daily transportation cost. The effectiveness of the proposed solution approach is evaluated using realistic problem instances. Insights on key problem parameters and their effects on the solutions are extracted by further experiments.