Flow boiling heat transfer of water in microchannel heat sink

The flow boiling heat transfer of water in a microchannel heat sink with variable initial vapor quality at the inlet is investigated. The stainless steel microchannel heat sink contains ten 640 × 2050 μm channels with a length of 120 mm; the wall roughness is 10 μm. The data on the local heat-transfer coefficient distribution in heat sink length are obtained in the range of mass fluxes from 30 to 90 kg/m²s, heat fluxes from 40 to 170 kW/m², and vapor qualities from 0 to 1. The heat transfer instability associated with dry spots resulting from insufficient wetting of channel walls introduces substantial contribution to the heat transfer mechanism and leads to decreasing heat transfer in heat sink length downward the flow. The developed method for calculating the flow boiling heat transfer of water in a microchannel heat sink allows more accurate prediction of heat transfer drop than available methods.     

Experimental study of heat transfer of dielectric liquid perfluorohexane at flowboiling in a microchannel heat exchanger

Presented are results of an experimental study of local heat transfer characteristics in boiling of the dielectric liquid perfluorohexane under forced convection in a horizontal microchannel heat exchanger. The experiments with a copper microchannel heat exchanger comprising 21 channels with sections of 335 × 930 μm were conducted with a mass velocity of 250 to 1000 kg/m²s and a heat flux through the outer wall of the heat exchanger of 3 to 60 W/cm². The dependence of the local heat transfer coefficient on the heat flux density on the inner wall of the microchannels was established, as well as the critical heat flux. The experimental data are compared with calculations based on known models of heat transfer.     

Experimental Investigation of Heat Transfer in Two-phase Flow Boiling

In this article, an experimental investigation is performed to measure the boiling heat transfer coefficient of water flow in a microchannel with a hydraulic diameter of 500 μm. Experimental tests are conducted with heat fluxes ranging from 100 to 400 kW/m², vapor quality from 0 to 0.2, and mass fluxes of 200, 400, and 600 kg/m²s. Also, this study has modified the liquid Froude number to present a flow pattern transition toward an annular flow. Experimental results show that the flow boiling heat transfer coefficient is not dependent on mass flux and vapor quality but on heat flux to a certain degree. The measured heat transfer coefficient is compared with a few available correlations proposed for macroscales, and it is found that previous correlations have overestimated the flow boiling heat transfer coefficient for the test conditions considered in this work. This article proposes a new correlation model regarding the boiling heat transfer coefficient in mini- and microchannels using boiling number, Reynolds number, and modified Froude number.     

微通道-微槽群中间换热器特性实验研究

 对用于固体激光介质冷却的组合式中间换热器的流动与传热特性进行了实验研究。实验研究结果表明：努塞尔数随雷诺数的增加而增加，总热阻随微通道侧蒸馏水流量的增加而减小，总换热量随微通道侧蒸馏水流量的增加而增加，且换热器的传热系数可以达到1.5×104 W/(m²·K)，总热阻小于0.3 K/W，能较好地解决当前固体激光介质冷却系统中间换热器所存在的问题。     

Experimental and numerical investigation of heat transfer in a miniature heat sink utilizing silica nanofluid

In this paper, heat transfer characteristics of a miniature heat sink cooled by SiO₂–water nanofluids were investigated both experimentally and numerically. The heat sink was fabricated from aluminum and insulated by plexiglass cover plates. The heat sink consisted of an array of 4 mm diameter circular channels with a length of 40 mm. Tests were performed while inserting a 180 W/cm² heat flux to the bottom of heat sink and Reynolds numbers ranged from 400 to 2000. The three-dimensional heat transfer characteristics of the heat sink were analyzed numerically by solving conjugate heat transfer problem of thermally and hydrodynamically developing fluid flow. Experimental results showed that dispersing SiO₂ nanoparticles in water significantly increased the overall heat transfer coefficient while thermal resistance of heat sink was decreased up to 10%. Numerical results revealed that channel diameter, as well as heat sink height and number of channels in a heat sink have significant effects on the maximum temperature of heat sink. Finally, an artificial neural network (ANN) was used to simulate the heat sink performance based on these parameters. It was found that the results of ANN are in excellent agreement with the mathematical simulation and cover a wider range for evaluation of heat sink performance.     

Single-Phase Convective Heat Transfer of Water and Aqua Ethylene Glycol Mixture in a Small-Diameter Tube

A tailor-made convective heat transfer test facility is constructed to study the single-phase convective heat transfer of deionized water and 30 vol% and 60 vol% aqua–ethylene glycol in a stainless steel tube of 4 mm in inner diameter and 1 m in length. The heat flux is varied between 1 and 4 kW·m^?2 and for mass flux ranging from 160 to 475 kg·m^?2 s^?1. The experiments were predominantly conducted only for laminar flow regime. Finally, the heat transfer coefficient is recorded and compared with the conventional theories. It is observed that the presence of ethylene glycol in water decreases the heat transfer coefficient by more than 50%, due to the decreased Reynolds number and thermal conductivity of the mixture.     

Flow boiling heat transfer enhancement under ultrasound field in minichannel heat sinks

The enhancement of the heat transfer assisted by ultrasound is considered to be an interesting and highly efficient cooling technology, but the investigation and application of ultrasound in minichannel heat sinks to strengthen the flow boiling heat transfer are very limited. Herein, a novel installation of ultrasound transducers in the flow direction of a minichannel heat sink is designed to experimentally study the characteristics of heat transfer in flow boiling and the influence of operation parameters (e.g., heat flux, mass flux rate) and ultrasound parameters (e.g., frequency, power) on the flow boiling heat transfer in a minichannel heat sink with and without ultrasound field. Bubble motion and flow pattern in the minichannel are analyzed by high-speed flow visualization, revealing that the ultrasound field induces more bubbles at the same observation position and a forward shift of the onset of nucleation boiling along the flow direction, as ultrasonic cavitation produces a large number of bubbles. Moreover, bubbles hitting the channel wall on the left and right sides are found, and the motion speed of the bubbles is increased by 31.9% under the ultrasound field. Our results demonstrate that the heat transfer coefficient obtained under the ultrasound field is 53.9% higher than in the absence of the ultrasound field under the same conditions, and the enhancement ratio is decreased in the high heat flux region due to the change of the flow regime with increasing heat flux. This study provides a theoretical basis for the application of an ultrasound field in minichannel heat sinks for the enhancement of flow boiling heat transfer.     

Evaporative Heat Transfer Characteristics of R404a and R134a under Varied Heat Flux Conditions

The two-phase heat transfer coefficients of R404A and R134a in a smooth tube of 7.49-mm inner diameter were experimentally investigated at low heat and mass flux conditions. The test section is a 10-m-long counter-flow horizontal double-tube heat exchanger with refrigerant flow inside the tube and hot fluid in the annulus. The heat transfer coefficients along the length of the test section were measured experimentally under varied heat flux conditions between 4 and 18 kW m^?2 and mass flux ranging between 57 and 102 kg m^?2 s^?1 (2.5 to 4.5 g s^?1) for saturation temperatures of ?10°C, ?5°C, and 0°C. The saturation temperatures correspond to pressures of 4.4, 5.2, and 6.1 bar for R404A and 2.0, 2.4, and 3.0 bar for R134a, respectively. The results showed that under the tested conditions, the contribution of the nucleate boiling mechanism is predominant in the heat transfer coefficient throughout the flow boiling process. The Kattan–Thome–Favrat flow pattern maps confirm the occurrence of stratified and stratified-wavy flow patterns for all of the tested conditions. The average heat transfer coefficient of R404A is estimated to be 26 to 30% higher than that of R134a for the same saturation temperature.     

Experimental investigation of flow boiling heat transfer enhancement under ultrasound fields in a minichannel heat sink

Ultrasound is considered to be an effective active heat transfer enhancement method, which is widely used in various fields. But there is no clear understanding of flow boiling heat transfer characteristics in micro/mini-channels under ultrasonic field since the studies related are limited up to now. In this paper, a novel minichannel heat exchanger with two ultrasonic transducers inside the inlet and outlet plenum respectively is designed to experimentally investigate the impacts of ultrasound on flow boiling heat transfer enhancement in a minichannel heat sink. Flow visualization analyses reveal that ultrasound can promote rapid bubble motion, bubble detachment from heating wall surface and thereby new bubble generation, and decrease the length of confined bubble. Furthermore, the flow boiling experiments are initiated employing working fluid R141b at different ultrasonic parameters (e.g., frequency, power, angle of radiation) and heat flux under three types of ultrasound excitations: no ultrasound (NU), single inlet ultrasound (IU), inlet and outlet ultrasound (IOU). The results indicate that ultrasound has obvious augmentation effects on flow boiling heat transfer even though the intensification effects will be limited with the heat flux increases. The higher ultrasonic power, the lower ultrasonic frequency and the higher ultrasonic radiation angle, the better intensification efficiency. The maximum enhancement ratio of h_ave in the saturated boiling section reaches 1.88 at 50 W, 23 kHz and 45° under the experimental conditions. This study will be beneficial for future applications of ultrasound on flow boiling heat transfer in micro/mini-channels.     

Numerical investigation of EHD effects on heat transfer enhancement and flow pattern of R-134a two phase flow

In this paper the effects of electrohydrodynamics (EHD) on heat transfer enhancement and flow pattern of R134a two-phase mixture, flowing in a horizontal tube, were numerically investigated. A uniform DC electric field was applied through a circular stainless steel rod along the centerline of tube, while the tube was considered as a grounded electrode. The simulations, in order to investigate the EHD mechanism, were performed for a constant heat flux 2000 W/m², voltages between 0 and 5 kV, inlet volume fractions 65% and 85%, mass fluxes from 30 kg/m²s to 50 kg/m²s and electrode diameters between 1.57 mm and 2.4 mm. These flow conditions correspond to stratified flow. The flow regime redistributions under the applied electric field was obtained. The results show that the steady state condition was occurred at the time about 900 ms. According to the results, enhancement ratio is directly proportional to voltage, and it is reversely proportional to electrode diameter, mass flux and inlet volume fraction.     

Experimental studies on natural convection of water in a closed-loop vertical annulus

Experimental studies on heat transfer and fluid flow of water in a vertical annulus, circulating through a cold leg forming a closed loop thermo-siphon, have been carried out in this article. The annulus has a radius ratio (outer radius to inner radius) of 1.184 and aspect ratio (length to annular gap) equal to 352. The experiments were conducted for constant heat fluxes of 1, 2.5, 5, 7.5, 10, 12.5, and 15 kW/m². Transient behavior during the heat-up period of the system until the steady-state condition is attained and discussed. Variation in the heat transfer coefficient and Nusselt number along the annulus height represent the developing boundary layer at the entrance and fully developed flow in the remaining length. A large drop in the differential pressure is experienced when the liquid is circulated through the flow meters, which restrict the flow due to their very small passages. Flow restriction causes mass accumulation and rise of pressure at the exit of the annulus. It also causes a decrease in liquid head in the cooling leg. An increase in the heat flux leads to an increase in the heat transfer coefficient and Nusselt number. As a result of the data analysis correlations for the average Nusselt number, Reynolds number and circulation rate have been developed in terms of the heat flux.     

Influence of nucleation on the flow boiling heat transfer coefficient of a refrigerant mixture under varied heat flux conditions

The influence of nucleation on the flow boiling heat transfer coefficient of R-134a/R-290/R-600a refrigerant mixture is experimentally studied in a smooth horizontal tube of 12.7 mm diameter. The heat transfer coefficients are experimentally measured for stratified flow patterns under a varied heat flux condition; a condition found in the evaporator of refrigerators and deep freezers. The experiments are conducted in a counter-current heat exchanger test section. By regulating the flow rate and inlet temperature of acetone, which is the heating fluid flowing in the outer tube, a varied heat flux is provided to the refrigerant flowing in the inner tube. The refrigerant mass flow rate is fixed between 3 and 5 g s⁻¹ and its inlet temperature between −8.59 and 5.33°C, which corresponds to a pressure of 3.2 to 5 bar. The significance of nucleate boiling prevailing in the above-mentioned evaporators is highlighted. The experimental heat transfer coefficients are also compared with well known heat transfer correlations.     

水平螺旋管内超临界CO2冷却换热的数值模拟

采用RNG k-ε 湍流模型对超临界CO₂流体在内径为4 mm, 长度2000 mm, 节距为10 mm, 曲率为0.1的水平螺旋管内的冷却换热进行了数值模拟.研究了质量流量、热流量以及压力对换热系数的影响, 并和超临界CO₂在水平直管内的冷却换热进行了对比.研究结果表明, 超临界CO₂在水平螺旋管内流动产生的二次流强于水平直管内的二次流, 前者的换热系数大于后者; 换热系数随质量流量的增加而增大; 在似气体区, 换热系数随着热流量的增加而增大, 而在似液体区, 热流量对换热系数几乎没有影响; 换热系数峰值点随着压力的升高而下降, 并向高温区偏移.     

矩形微槽道饱和沸腾临界热流密度特性

对矩形微槽中的流动沸腾临界热流密度进行了实验研究。研究CHF随质量流速、进口过冷度和出口干度的增加而出现的变化趋势,以及槽道尺寸对CHF的影响。搭建试验平台,在不同槽道当量直径、较大范围的质量流速和不同进口过冷度条件下,获得以去离子水为工质两相沸腾传热的实验数据。由于常规尺寸槽道CHF预测关联式并不具有普遍性,所以提出了一个适用于微槽道饱和沸腾CHF的预测模型。并通过与该文以及参考文献中实验数据进行对比,验证了该模型的适用性。     

Turbulent convective heat transfer in an inclined tube filled with sodium

Turbulent free convection of liquid sodium in a straight thermally insulated tube with a length equal to 20 diameters and with end heat exchangers ensuring a fixed temperature drop is investigated experimentally. The experiments are performed for a fixed Rayleigh number Ra = 2.4 × 10⁶ and various angles of inclination of the tube relative to the vertical. A strong dependence of the power transferred along the tube on the angle of inclination is revealed: the Nusselt number in the angular range under investigation changes by an order of magnitude with a maximum at the angle of 65° with the vertical. The characteristics of large-scale circulation and turbulent temperature pulsations show that convective heat transfer is mainly determined by the velocity of large-scale circulation of sodium. Turbulent pulsations are maximal for small angles of inclination (α = 20°–30°) and reduce the heat flux along the channel, although in the limit of small angles (vertical tube), there is no large-scale circulation, and the convective heat flux, which is an order of magnitude larger than the molecular heat flux, is ensured only by small scale (turbulent) flow.     

Influence of T-semi attached rib on turbulent flow and heat transfer parameters of a silver-water nanofluid with different volume fractions in a three-dimensional trapezoidal microchannel

This study aimed at exploring influence of T-semi attached rib on the turbulent flow and heat transfer parameters of a silver-water nanofluid with different volume fractions in a three-dimensional trapezoidal microchannel. For this purpose, convection heat transfer of the silver-water nanofluid in a ribbed microchannel was numerically studied under a constant heat flux on upper and lower walls as well as isolated side walls. Calculations were done for a range of Reynolds numbers between 10,000 and 16,000, and in four different sorts of serrations with proportion of rib width to hole of serration width (R/W). The results of this research are presented as the coefficient of friction, Nusselt number, heat transfer coefficient and thermal efficiency, four different R/W microchannels. The results of numerical modeling showed that the fluid's convection heat transfer coefficient is increased as the Reynolds number and volume fraction of solid nanoparticle are increased. For R/W=0.5, it was also maximum for all the volume fractions of nanoparticle and different Reynolds numbers in comparison to other similar R/W situations. That's while friction coefficient, pressure drop and pumping power is maximum for serration with R/W=0 compared to other serration ratios which lead to decreased fluid-heat transfer performance.     

Flow condensing heat transfer of R410A,R22, and R32 inside a micro-fin tube

An experimental study of condensation heat transfer characteristics of flow inside horizontal micro-fin tubes is carried out using R410A, R22, and R32 as the test fluids. This study especially focuses on the influence of heat transfer area upon the condensation heat transfer coefficients. The test sections were made of double tubes using the counter-flow type; the refrigerants condensation inside the test tube enabled heat to exchange with cooling water that flows from the annular side. The saturation temperature and pressure of the refrigerants were measured at the inlet and outlet of the test sections to defined state of refrigerants, and the surface temperatures of the tube were measured. A differential pressure transducer directly measured the pressure drops in the test section. The heat transfer coefficients and pressure drops were calculated using the experimental data. The condensation heat transfer coefficient was measured at the saturation temperature of 48°C with mass fluxes of 50–380 kg/(m²s) and heat fluxes of 3–12 kW/m². The values of experimental heat transfer coefficient results are compared with the predicted values from the existing correlations in the literature, and a new condensation heat transfer coefficient correlation is proposed.     

矩形微槽道相变流阻的实验研究

以去离子水为工质,对高为2mm,宽分别为0.3mm、0.6mm、2mm的矩形微槽中的两相传热特性与流动阻力特性进行了实验与理论研究。实验结果表明,三种微槽的饱和沸腾传热系数随着热流密度的增加而增加,并对三种微槽传热系数随热流密度关系的实验数据进行了拟合,得出了实验条件下的传热系数与热流密度的关联式及相同热流密度或者质量流速下槽道尺寸对传热系数的影响;此外,矩形微槽道压降△p随着尺寸的减小而增大。     

Investigation of heat transfer from a lead heat carrier to a tube streamlined longitudinally

Results of experimental studies on the local characteristics of heat transfer from a lead heat carrier to the surface of a cooled tube in an annular gap are shown at control and alteration of oxygen admixture content under the conditions of power circuits with heavy liquid-metal heat-transfer agent. This work is aimed at obtaining the grounded formulas for engineering calculations of heat transfer surfaces. Investigations were carried out at the lead temperature of 400–500 °C, the average velocity of heat-transfer agent of 0.1–1.5 m/s, the range of Prandtl number of 0.0123–0.0211 and Peclet numbers of 500–7000. The heat flux changed within 50–160 kW/m². Controllable changing content of oxygen admixture changed from the value of thermodynamic activity of oxygen from 10⁻⁵-10⁰ to saturation and higher with deposition of lead oxides near the heat-transferring surface.     

基于横向热流抑制的半导体激光芯片封装实验研究

为降低半导体激光芯片的慢轴远场发散角,提高其慢轴方向的光束质量,设计了横向热流抑制的封装结构。利用热沉间的物理隔离,削弱了半导体激光芯片慢轴方向上的温度梯度,有效降低了半导体激光芯片慢轴方向的发散角。采用热分析模拟了不同封装结构下芯片发光区的温度分布,并对波长915 nm的窄条宽半导体激光芯片进行封装。实验结果表明,在工作电流15 A,封装在隔离槽长4 mm,脊宽120 μm刻槽热沉上的芯片,其慢轴远场发散角由12.25°降低至10.49°,相应的光参量积（BPP）由5.344 mm·mrad 降低至4.5763 mm·mrad,慢轴方向亮度提升了约5.5%。实验结果表明,横向热流抑制的封装结构可以有效地削弱半导体激光芯片慢轴方向上由热透镜效应引起的高阶模激射,从而降低其慢轴远场发散角。