A large-size silica glass produced by a new sol-gel process

A large-size silica glass was fabricated with a new sol-gel process involving the following procedures: (a) hydrolysis of Si(OC₂H₅)₄ with HCl, (b) addition of silica powders and their high dispersion, (c) adjustment of the pH value by adding ammonia solution, (d) gellation, (e) drying to dry-gel, and (f) sintering to silica glass. With this process a dry-gel plate as large as 520 x 360 mm² was obtained, which was sintered to a 420 x 290 mm² sized silica glass. The effect of pH on the gelation time of the sol, and the correlation between the weight percentage of silica powder and porosity of dry-gel were examined. In addition, fiber preforms were produced by this sol-gel process.     

Silica glass tubes by new sol-gel method

Silica glass tubes were prepared by following a new sol-gel method. The pH of the sol containing hydrolyzed Si(OC₂H₅)₄ with HCl and colloidal silica was adjusted by adding ammonia solution. Sol was poured into a cylindrical tube and gelled while rotating cylinder at 1000 rpm to form a tube-shaped gel. Then the gel was dried carefully to be tube dry-gel and finally sintered to become a clear silica glass tube.

The effects were examined of the speed of rotation before and after gelation, to form the tubular gel, upon the shape and appearance of the derived tubes. The best speed of rotation was about 1000 rpm, and an adequate long period of rotation after gelation was necessary to maintain the tube shape. One of the large silica tubes had dimensions of 26 mm outside diameter, 13 mm internal diameter and 1000 mm length, and the ovality of the silica glass tube was 0.02%.

The derived tube can be applied in a silica glass tube for an optical fiber fabrication process or in a furnace tube for IC production.     

Characteristics of composites based on PMMA modified gel silica glasses

Gel silica glass prepared by the sol-gel process can be modified by incorporating an organic phase into the intrinsically porous inorganic gel matrix, which results in a composite material with much improved mechanical and optical properties. Characterisation of PMMA modified gel silica glass prepared by the in situ polymerisation method using FT-Raman spectroscopy, gel permeation chromatography and the nitrogen adsorption technique are reported. Some essential problems encountered in the preparation are discussed.     

溶胶-凝胶、微波加热合成Li1.3Al0.3Ti1.7(PO4)3粉体

以钛酸丁酯、硝酸锂、硝酸铝和磷酸为原料,采用溶胶-凝胶、微波加热的工艺合成了Li1.3Al0.3Ti1.7(PO4)3粉体,并研究了热处理温度对粉体结构的影响.用X射线衍射仪(XRD)、傅立叶变换红外光谱仪(FT-IR)、扫描电镜(SEM)对制备的粉体进行了表征.结果表明:溶胶凝胶、微波加热工艺与固相合成工艺相比可以显著地降低热处理的温度,缩短保温时间;前躯体经700~900 ℃微波热处理30 min后均可合成纯相的Li1.3Al0.3Ti1.7(PO4)3粉体,且结晶性良好,粉体的粒度为2~5 μm.     

Energetics of high surface area silicas

The energetics and structure of high surface area, amorphous silicas prepared by low pressure chemical vapor deposition (LPCVD), flame hydrolysis and sol-gel were studied by high temperature transposed temperature drop calorimetry and solution calorimetry. Utilizing appropriate thermodynamic cycles, the total stored energy (measured as ‘fast’ energy release during drop experiments and as ‘slow’ energy release during solution experiments) of impurity free amorphous silicas relative to fused silica glass was determined. The ‘fast’ energy release involves the healing of point defects, reduction of surface area, release of strain, rearrangement of 2- and 3-fold rings by pore collapse or annealing of 2-fold rings (in conjunction with an appropriate concentration of 3- and 4-fold rings). The ‘slow’ energy release differences in the distribution of 3-fold and higher rings in annealed silica relative to fused silica glass.

LPCVD film silicas had been deposited at 0.4 Torr pressure by the reaction of SiH₄ and excess O₂ and 523, 643 and 703 K. The total stored energy of 22 to 44 kJ/mol is mainly due to the presence of 2- and 3-fold rings, consistent with Raman and infrared spectra of films and diffraction studies on related ‘snows’. The metastability of the LPCVD films decreases with increasing temperature of deposition due to the increased capacity to anneal metastable siloxane bonds. This trend continues to higher temperatures. An amorphous silica prepared by flame hydrolysis at 1073 K by the combustion of SiCl₄ in O₂ shows little or no stored energy and is energetically almost identical to fused silica glass.

Acid- (pH 1) and base- (pH 11) catalyzed dry silica gels were prepared by mixing TEOS : ethanol: water in molar proportion 1 : 4 : 4, then aged at 333 K for 24 h and dried at 423 K for 2–3 days. ‘Fast’ energy release accounts for most of the total stored energy of 7.3 kJ/mol for acid-catalyzed and 66.2 kJ/mol for base-catalyzed dry silica gel. It is unlikely that high concentrations of 2- and 3-fold rings percontact with the aqueous medium during the sol-gel process. Therefore, the total stored energy arises predominantly from structural relaxation and rearrangement in the base-catalyzed gel and rearrangement of surface siloxane by pore collapse during volatile loss in the acid-catalyzed gel. The creation of metastable siloxanes from the rapid condensation of monomers (present due to the high solubility of silica in the basic solution) during the drying of the base-catalyzed gel may be the source of its extremely large metastability.     

制备参数对钙钛氧化物薄膜的微结构和性能影响

利用钛酸丁酯-氯化钙-无水乙醇体系通过溶胶-浸渍提拉法制备了钙钛氧化物薄膜.采用X射线衍射仪(XRD)、扫描电子显微镜(SEM)及能谱分析仪(EDS),荧光光谱仪和紫外-可见分光光度计等技术对薄膜的结构,形貌及元素成分和光学性能进行了分析.结果表明:当n(钛酸丁酯)/n(乙醇)为1∶15时,制备得到了光学性质良好(价带较宽)的钙钛氧化物薄膜.随着焙烧温度升高到550℃,薄膜的结晶强度不断增加,薄膜主晶相由CaTiO3相转化为层状结构CaTi2O4(OH)2主晶相,该薄膜呈现多孔结构,从而使光学特性进一步增强.     

Mechanical properties and adhesion of hydrated glass surface layers

This paper reviews results for interfacial adhesion and fracture of silicate glasses that demonstrate the effect of hydrated glass surface layers on the mechanical properties of glass. First, it is shown how the generation of hydrated surface layers formed on alkali borosilicate glasses can control crack propagation rates. Crack growth data, solution analysis and surface stress measurements are used to support a fracture model that involves the generation of surface stress on the crack walls behind the crack tip. A fracture mechanics based model is used to show that stressed layers can contribute to the crack tip stress intensity in a way that either increases or decreases the rate of crack propagation. In the case of alkali containing silicate glasses, tensile stresses formed on the crack walls increase the crack tip stress and contribute to the formation of a low velocity plateau in the stress intensity vs. crack velocity curve. Second, fracture mechanics test techniques are used to examine the adhesive bond formed between hydrated surface layers and bulk silicate glass. The adhesive bonds formed by sol-gel precursors composed of colloidal silica, hydrolyzed organosilanes and alkali silicate solutions are compared to determine the mechanism of interfacial bonding to dense silica substrates. The formation of siloxane bonds across the interface depends upon the nature of the silicate polyanions in solution. For the case of soluble alkali silicate derived films, heat treatments at temperatures as low as 200°C can result interferfacial adhesion energies as large as the fracture energy of silica glass. These results have important implications to the aging and repair of surface damage in glass as well as the adhesion of sol-gel derived thin films.     

Sol-gel synthesis of a new composition of bioactive glass in the quaternary system SiO2-CaO-Na2O-P2O5: Comparison with melting method

New sol-gel experimental conditions were tested to prepare a new SiO₂-based bioactive glass with high Na₂O content. The aim of this work is to investigate the real influence of the synthesis route (sol-gel versus melting) on the glass intrinsic properties and then, later, on the glass behavior and particularly on bioactivity. The obtained glass and its melt derived counterpart were characterized from structural and morphological (porosity, specific surface area) point of view. It could be noticed that the synthesis mode has no significant influence on glass structure. Conversely, the synthesis mode greatly influences the glass texture. The sol-gel derived glass exhibits a greatly higher specific surface area and pore volume than melt derived glass. This parameter may be a key factor of glass bioactivity.     

Fabrication of fluorine-doped silica glasses by the sol-gel method

Fluorine-doped silica glasses are produced by the sol-gel method for optical fiber preforms. In order to dope fluorine into silica glass, fluorinated silicon alkoxide, Si(OC₂H₅)₃F, is titrated into SiO₂ sol solutions. The fluorine content in silica glass depends on: the fluorine concentration in the gel, the specific surface area of SiO₂ particles and the heating rate in the sintering process. Fluorine-doped silica glass with a maximum relative refractive index difference of −0.93% is obtained. Using this technique, optical fibers with a triangular refractive index profile are fabricated with a minimum optical loss of 1.6 dB/km at 1.69 μm wavelength.     

Structure and morphology of nickel-alumina/silica solar thermal selective absorbers

Nickel-alumina/silica thin film materials for the use in solar thermal absorbers have been investigated using Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM) and Elastic Recoil Detection Analysis (ERDA). The TEM images revealed that all layers have a very small thickness variation and that the layers are completely homogenous. High resolution images showed 5-10 nm (poly) crystalline nickel nano-particles. ERDA showed that both the silica and alumina compositions contain more oxygen than 2:1 and 3:2 respectively. SEM showed the surface morphology and characteristics of the top silica anti-reflection layer. Hybrid-silica has showed to generate a smoother surface with less cracking compared to pure silica. The final curing temperature revealed to be of importance for the formation of cracks and the surface morphology.     

Vegetal nanoclusters in hybrid silica films prepared by sol-gel spin coating technique

Hybrid sol-gel films containing Rosemary extract nanoclusters embedded into hybrid silica network have been successfully synthesized using the sol-gel procedure by exploiting the template route, in association with an adequate spin-coating method. Formation of film precursor sols and effect of selected amounts of octyl trimethoxysilane and ethyl oleate succinic anhydride into the starting acid sols on the sol-gel product size have been evaluated by dynamic light scattering technique. The spectral characteristics of hybrid organic-inorganic films have shown that the multiple functional groups from Rosemary extract associated with residual Si-OH groups can cause the increase in the degree of physical interaction. The effect of hybrid sols meaning the silica precursors molar ratio and template concentration on the fluorescence of hybrid films has been also investigated. The fluorescence properties of synthesized films were found to be dependent on template and natural extract concentration. A higher amount of template resulted in doubling the fluorescence intensity in the 400-480 nm domain. The microstructural characteristics of the hybrid films revealed by atomic force microscopy have shown a homogeneous surface morphology with cluster-like structure. Hybrid silica films exhibit a periodic structure with cluster size less than 150 nm.     

Fabrication of highly homogeneous As2Se3 glass under argon flow

The present study relates to a new method for the synthesis of As₂Se₃ glass in a controlled atmosphere. The advantage of this technique is that it does not require sealing of the silica reaction container and therefore makes it likely to substitute the current industrial batch by batch synthesis which actually needs very expensive single-use sealed silica vessels.An experimental device has been developed for these purposes. It is equipped with a stirring mechanism to homogenize the molten bath. In order to avoid contamination by oxygen and moisture, the synthesis is carried out under argon flow (pressure of 1 bar). Material losses during synthesis can be reduced to less than 2% when temperature is progressively increased up to 430 °C. Bulk glass ingots are finally obtained according to a two-step annealing process. Their chemical composition is analyzed by EDS and shows a variation range of less than 0.2%. The excellent reproducibility of the given method is also confirmed by the refractive indexes, that do not differ for more than 1 · 10⁻³ from one another.Adverse absorption bands due to oxygen do not occur in the 8-12 μm spectral region when 1000 ppm of Mg is added. As no distilling operation has been carried out until now, the magnesium oxide partially keeps staying in the glass and leads to scattering losses at short wavelengths.     

Non-isothermal crystallization kinetics of La2CaB10O19 from glass

The non-isothermal crystallization kinetics of La₂CaB₁₀O₁₉ (LCB) from a La₂O₃-CaO-B₂O₃ glass was studied. Differential thermal analysis methods were performed on three glass powders to obtain the kinetic parameters of LCB crystallization mechanism. The activation energies for overall crystallization (E), obtained by the methods of Kissinger and Ozawa, were in the range of 479-569 kJ/mol. Multiple (five) analysis methods were used to estimate the Avrami exponent (n), which could consequently be reduced into the single value of n = 3.1 ± 0.3. The growth morphology index (m) of LCB was corroborated by microscopy (optical and electron) images, which revealed a three dimensional growth. Energy dispersive spectroscopy confirmed that LCB is the crystallizing phase from the glass by an interface controlled mechanism. The parameters of the Johnson-Mehl-Avrami kinetic model for the analysis of LCB crystallization from glass were found to be n = m = 3.     

Investigation of the structure evolution process in sol-gel derived CaO-B2O3-SiO2 glass ceramics

A sol-gel method was used to prepare CaO-B₂O₃-SiO₂ (CBS) glass powder for making low-temperature cofired ceramics. This paper was focused on the mechanism of hydrolysis and polymerization and also on the structural evolution of xerogel at various temperatures. The xerogel was transformed into glass ceramics containing CaSiO₃ and CaB₂O₄ crystalline phases through nucleation and crystallization processes. The results indicated that the xerogel exhibits [BO₄] or [SiO₄] based three-dimensional network structure whose interstices Ca ions fill in, which becomes more orderly and stable after heat treatments. The CBS glass ceramics through controlled crystallization have a potential as electronic packaging materials.     

Luminescence of CaS and MnS nanocrystallites co-activated sol-gel derived silica xerogel

CaS and MnS nanocrystallites co-activated sol-gel derived silica xerogel has been prepared by sol-gel processing. Their photoluminescence characteristics have been evaluated and compared with those of the undoped silica xerogel. Two emission bands have been observed from the doped sample, one at 440 nm while the other at 580 nm. CaS and MnS nanocrystallites embedded in sol-gel derived silica xerogel show sharp emission band. The novel luminescence phenomenon is attributed to the luminescent centers of CaS and MnS in the silica xerogel.     

A halogen anion sensor based on the hydrophobic entrapment of a fluorescent probe in silica sol-gel thin films

A halogen anion (Cl⁻, Br⁻, I⁻) sensor has been designed, based on the entrapment of a fluorescent molecule in a sol-gel silica film deposited on a glass substrate. A key factor is the use of the newly synthesized hydrophobic fluorophore, N-dodecyl-6-methoxyquinolinium, so as to avoid the problem of leaching. This probe allows detection and measurement of chloride concentrations in the physiological range (100 mM) coupled with a response time less than 1 s. The fluorescence quenching data are fitted to a model which assumes two quenching sites.     

Structural relaxation in sputter-deposited silica glass

We investigated structural relaxation below the glass transition temperature in sputter-deposited silica glass. Structural relaxation was obtained from annealing behavior of the IR reflection structural band position. Results were compared with that of bulk silica glass. Results showed the following. (1) The structural relaxation time is 10⁶ times shorter than that of bulk silica glass. (2) The activation energy is close to that of bulk silica glass. (3) Once the structural relaxation reaches a steady state, the structure of silica glass film resembles that of bulk silica glass.     

钛酸铋钠基无铅压电材料的溶胶-凝胶自蔓燃制备工艺研究

采用溶胶-凝胶自蔓燃法合成具有单一钙钛矿相的0.76Na0.5Bi0.5TiO3-0.24SrTiO3(简写为NBT-ST)的超细粉体.采用热重/差热、X射线粉末衍射、红外光谱等分析手段对自蔓燃工艺前后的粉体进行了分析表征,通过对合成工艺中溶胶pH值、水浴温度、柠檬酸与硝酸根离子配比、热处理温度等参数的优化,获得了制备单一钙钛矿结构的NBT-ST无铅压电材料超细粉体的最优工艺参数:溶胶pH值为8、水浴温度为80℃、柠檬酸与硝酸根离子配比为1.25∶1,185℃左右凝胶发生自蔓燃,热处理温度为550 ℃,保温时间为1h.     

Phase separation in the solution of water glass and poly(vinyl alcohol)

Silica gel samples with macropores were prepared from solutions of silicate and poly(vinyl alcohol) (PVA), where macropores were formed by fixing a transitional structure of phase separation. Among the silica sources tested, tetraethoxysilane (TEOS), colloidal silica and water glass, only the system with water glass shows phase separation and forms macroporous silica gel. In the system with TEOS, ethanol formed during hydrolysis of TEOS becomes good solution and stabilizes the system not to induce phase separation. In the system with colloidal silica, dense structure of silica is probably not suitable for controlling phase separation and gelation. In the system with water glass, driving force of phase separation is considered to be a repulsive interaction between solvent molecules and PVA interacting with silica surface and the solution separates into a phase rich in solvent and that rich in silica and PVA. One of the features in the water glass-PVA system is insensitivity of macropore size against compositional change in the solution, i.e. macroporous morphology in the resultant silica gel hardly changes by changing the composition ratio in the solution. This would be an advantage in the preparation of well-defined macroporous silica from water glass, whose composition varies among the product lot number, because reproducibility in macroporous morphology is ensured regardless of the lot number of the water glass.     

溶胶-凝胶法制备Ca0.4Sr0.6Bi4Ti4O15细晶陶瓷

采用凝胶预碳化处理工艺制备了颗粒粒径较小,无硬团聚的Ca0.4Sr0.6Bi4Ti4O15纳米粉体,以Ca0.4Sr0.6Bi4Ti4O15非晶团簇粉体为陶瓷素坯的原料,同组分高浓度的Ca0.4Sr0.6Bi4Ti4O15溶胶为粘结剂,制备了Ca0.4Sr0.6Bi4Ti4O15细晶陶瓷,研究了Ca0.4Sr0.6Bi4Ti4O15粉体的相结构和微观形貌以及陶瓷的显微结构和铁电性能.实验结果表明:700 ℃焙烧粉体呈现为非晶团簇,800 ℃焙烧粉体形成了纯层状钙钛矿结构,粒径在100～150 nm之间,无硬团聚;950 ℃烧结的Ca0.4Sr0.6Bi4Ti4O15细晶陶瓷结构致密,晶粒尺寸在0.2～0.5 μm之间,其铁电性能优良,剩余极化Pr=12.5 μC/cm2,矫顽场强Ec=50 kV/cm.