利用高压水射流技术制备天然橡胶复合材料

首先利用超声空化作用将炭黑团聚体破碎、切割、分散在水中制得炭黑悬浮液,然后在高速射流场中,炭黑悬浮液被高速射流卷吸到天然胶乳中,在射流边界,由于二者存在极大的速度差,而形成一个湍流混合层,炭黑在湍流拉伸、剪切作用下微观分散到天然胶乳中.结果表明,与传统干法工艺相比,射流工艺可以使炭黑更均匀的分散到天然橡胶基体中.Payne效应结果表明射流工艺减弱了炭黑与炭黑之间的相互作用,增强了炭黑与橡胶之间的相互作用.同时射流工艺制备的复合材料硫化时间变短,硫化程度增加,硫化胶的撕裂强度提高了78%,回弹性提高了20%,DIN磨耗减小了33%.动态力学性能结果表明,射流工艺制备的复合材料在60℃左右具有更低的损耗因子.     

High performance hybrid reinforcement of nitrile rubber using short pineapple leaf fiber and carbon black

Rubber composites with very high moduli at low elongation, high elongation at break and high ultimate breaking strength have been developed. The matrix was acrylonitrile butadiene rubber (NBR) and the hybrid (fibrous and particulate) reinforcements were short, fine pineapple leaf fiber (PALF) and carbon black. The amount of PALF was fixed at 10 parts (by weight) per hundred of rubber (phr) while that of carbon black was varied from 0 to 30 phr. Uniaxial NBR composites were prepared. Tensile strength, elongation at break, modulus and tear strength of the hybrid composites were characterized in both longitudinal (parallel to the fiber axis) and transverse (perpendicular to the fiber axis) directions. The addition of carbon black causes the slope of the early part of the stress–strain curve to increase and also extends breaking to greater strains. At carbon black contents of 20 phr and above, the stress–strain relation displays an upturn at high elongations, providing greater ultimate strength. Comparison with the usual carbon black filled rubber shows that the composite behavior at low strains is determined by the PALF, and at high strains by the carbon black. This high performance PALF-carbon black reinforced NBR shows great promise for engineering applications.     

Difference in bound rubber formation of silica and carbon black with styrene‐butadiene rubber

Formation of bound rubber is affected by the physical structure and surface chemistry of filler and the property of rubber. Variation of the bound rubber formation in styrene‐butadiene rubber compounds filled with silica and/or carbon black was studied. Influence of temperature on extraction of loosely bound rubber was also investigated. For the both silica and carbon black‐filled compounds, the bound rubber content increases with increase in the silica content ratio. The bound rubber content decreases with increasing the extracting temperature. The loosely bound rubber content of the silica‐filled compound is higher than that of the carbon black‐filled one. Activation energy for the extraction of the unbound and loosely bound rubbers becomes higher as the total filler content increases. The activation energy of the silica‐filled compound is higher (almost double the value) than for the carbon black‐filled one. Copyright­© 2002 John Wiley & Sons, Ltd.     

Fullerene-Like Structures as Interaction Sites between Carbon Black and Rubber

Ball-milling of N660 carbon black and graphite causes a deep activation of its surface activity which can be measured by a significant increase in the bound rubber level and in the amount of grafted rubber in comparison to the pristine untreated samples. The bound rubber measurement has been done also on a natural rubber masterbatch filled with extracted fullerene carbon black (EFCB). Also in this case extremely high levels of rubber grafting have been achieved in comparison to pure untreated graphite. It is discussed and demonstrated that the fullerene-like nanostructures in carbon blacks play a key role in the formation of bound rubber phenomenon and in grafting natural rubber on carbon black surface.     

Formation of Network by Carbon Black，Silica and Their Mixing Fillers in Isoprene Rubber北大核心CSCD

The network formed by fillers has great influence on the mechanical properties of rubber materials. To understand the formation of network by carbon black,silica,and carbon black/silica mixing fillers in rubber and its influence on the properties of rubber,isoprene rubber/filler composites with different filler loadings are prepared and their micromorphology,rheological and tensile properties are investigated. It is found that the dispersion of fillers is better in rubber after cure than that in rubber before cure for all three rubber systems,and the filler size of silica is smaller than that of carbon black,but the aggregation is more severe in silica filled rubber system. In mixed filler system,the two fillers tend to aggregate separately, leading to the low modulus at small strain than that in single filler system. With the increase of the filler loading,the tensile strength increases first and then decreases,the elongation at break decreases,and the temperature rise in compression flexometer tests increases. Moreover,the temperature rise in mixed filler system is higher than that in single filler system at high filler loading. © 2022, Science Press (China). All rights reserved.     

Influence of Liquid Isoprene Rubber on Strain Softening of Carbon Black Filled Isoprene Rubber Nanocomposites

The reinforcement of rubbers by nanoparticles is always accompanied with enhanced dissipation of mechanical energy upon large deformations. Methods for solving the contradiction between improving reinforcement and reducing energy dissipation for rubber nanocomposites have not been well developed. Herein carbon black(CB) filled isoprene rubber(IR)/liquid isoprene rubber(LR) blend nanocomposites with similar crosslink density(ν_e) are prepared and influence of LR on the strain softening behaviors including Payne effect under large amplitude shear deformation and Mullins effect under cyclic uniaxial deformation is investigated. The introduction of LR could improve the frequency sensitivity of loss modulus and reduce critical strain amplitude for Payne effect and loss modulus at the low amplitudes.Meanwhile, tuning ν_e and LR content allows reducing mechanical hysteresis in Mullins effect without significant impact on the mechanical performances. The investigation is illuminating for manufacturing nanocomposite vulcanizates with balanced mechanical hysteresis and reinforcement effect.     

Improving Elasticity of Conductive Silicone Rubber by Hollow Carbon Black

Carbon black-based conductive rubber composites have important impacts on electromagnetic interference(EMI) shielding applications. However, an excessive amount of carbon black in the recipes of these conductive rubbers has caused their weak elasticity. Herein, hollow carbon black(HCB) particles were used to tune the elasticity of conductive rubber composites. Unique hollow morphology produced a better compression recovery of HCB than other solid carbon black, such as acetylene black. When the coupling agent was bonded to HCB, their conductive silicone rubber composites were featured by high stretching resilience, a fast compression recovery and excellent conductivity to satisfy the electromagnetic interference shielding requirements. Importantly, the rubber composites with coupling HCB had extremely low variations of mechanical property, conductivity and EMI shielding effectiveness after thermal accelerated aging tests. It is therefore revealed that the elasticity of HCB and its interfacial chemical coupling with rubber chains both play crucial roles in adjusting the elasticity of conductive rubber to sever long-term EMI protection.     

天然橡胶原位接枝炭黑的分散性研究

采用原位固相接枝方法,使在高温和强剪切作用下降解的天然橡胶接枝到炭黑表面.采用透射电镜(TEM)、原子力显微镜(AFM)等方法观察了接枝前后的炭黑粒子形貌变化,发现未接枝炭黑以微米级的附聚体形式存在,而由于炭黑聚集体被强剪切力部分破坏,接枝炭黑的聚集程度明显减弱,粒子的尺寸减小.采用激光光散射粒度仪对接枝前后炭黑的粒度进行分析,接枝炭黑的体积平均粒径为164 nm,远小于测得的原炭黑的粒径797 nm.采用沉降法、透光率法及zeta电位测量研究了接枝改性对炭黑在溶剂中的分散性及分散稳定性的影响,结果表明,接枝炭黑在接枝分子的溶剂中的分散性变好,分散稳定性提高.     

Study of viscoelastic properties of white carbon black reinforced synthetic polyisoprene

The viscoelastic properties of synthetic polyisoprenes(PI) reinforced by white carbon black(WCB) have been investigated and compared with WCB reinforced natural rubber(NR), including cure characteristics, physio-mechanical and dynamic mechanical properties. Compared with NR, PI loaded with the same amount of WCB(PI/WCB) exhibited shorter scorch time and optimal cure time, indicating that WCB fillers are comparatively easier to conjugate with PI. The tensile strength and elongation at break decreased with WCB filling in both PI and NR vulcanizates. The hardness of the rubber vulcanizates increased with the WCB filling in the rubber matrix. PI/WCB blends exhibited smaller hardness data, lower tensile strength, as well as lower elongation at break and tensile stress. Increasing the amount of WCB in rubber matrix induced the Payne effect. However, the Payne effect is much more obvious for the PI/WCB system, and PI/WCB also displayed higher storage modulus whereas lower loss modulus and loss tangent than NR/WCB, which could all be attributed to the poor dispersibilities of WCB in the PI matrix.     

带甲基侧基的环氧树脂增容剂对炭黑在丁苯橡胶中分散度的影响

用自制的带甲基侧基的环氧树脂(TMBP)作为界面增容剂, 从拉伸性能、键合胶含量、动态性能、扫描电镜和流变性能等方面, 研究了TMBP对炭黑在丁苯橡胶中分散度的影响, 并与市售通用双酚A型环氧树脂(E-51)和橡胶工业常用软化剂邻苯二甲酸二辛酯(DOP)进行了比较. 结果表明, 带甲基侧基的环氧树脂TMBP在提高炭黑分散性方面的效果远比E-51好， 其作用模式具有典型的增容特性.     

改性炭黑及其增强橡胶的研究

从炭黑在橡胶中的应用出发,介绍了炭黑的结构、各种炭黑改性的方法以及改性炭黑对橡胶物理机械性能的影响。     

Insights into the Payne Effect of Carbon Black Filled Styrene-butadiene Rubber Compounds

As a widely used reinforcing filler of rubber, carbon black(CB) often enhances the nonlinear Payne effect and its mechanism still remains controversial. We adopt simultaneous measurement of rheological and electrical behaviors for styrene-butadiene rubber(SBR)/CB compounds and CB gel(CBG) during large deformation/recovery to investigate the contribution of conductive CB network evolution to the Payne effect of the compounds. In the highly filled compounds, the frequency dependence of their strain softening behavior is much more remarkable than that of their CB network breakdown during loading, while during unloading the unrecoverable filler network hardly affects the complete recovery of modulus, both revealing that their Payne effect should be dominated by the disentanglement of SBR matrix. Furthermore,the bound rubber adjacent to CB particles can accelerate the reconstruction of continuous CB network and improve the reversibility of Payne effect. This may provide new insights into the effect of filler network, bound rubber, and free rubber on the Payne effect of CB filled SBR compounds.     

软质聚氯乙烯分子网络及其Gaussian模量

采用应力松弛实验及Haward模型, 研究了增塑剂含量、填料[CaCO3、炭黑(CB)]和丁腈橡胶(NBR)对软质聚氯乙烯(PPVC)的分子链缠结网络结构、分子链滑移及Gaussian模量的影响. 结果表明, 在PPVC主网络达到极限伸长之前, PPVC材料的粘弹行为能很好地符合Haward模型. 增塑剂、CaCO3和CB虽然不改变主网络的缠结结构, 并且主网络的极限伸长不变, 但增塑剂可以降低主网络的网链密度, 而CaCO3和CB可以提高主网络的网链密度; 同时增塑剂可减弱次级网络, 增大PVC分子链滑移, 使材料的Gaussian模量下降; CaCO3和CB可增强次级网络, 减小PVC分子链滑移, 使材料的Gaussian模量增加. NBR的加入可以改变主网络的缠结结构, 增加主网络的极限伸长; 既可降低PPVC主网络的缠结密度, 又可减弱次级网络, 使Gaussian模量降低.     

Mechanical Properties of Silicon Carbon Black Filled Natural Rubber Elastomer

A pyrolyzed ash containing about 50% carbon,named silicon carbon black(SiCB),was prepared by the anoxic pyrolysis of rice husk.Fourier transform infrared spectroscopy(FTIR),thermogravimetric analysis(TGA), Brunauer-Enunett-Teller(BET),transmission electron microscopy(TEM)and universal material testing machine were used to analyze the stress-strain relationship,Mullins effect and static viscoelastic properties of SiCB-filled vulcanized natural rubber(NR),and SiCB was compared with a commercially available semi-reinforcing fumace(SRF) carbon black.The results show that the vulcanized natural rubber filled with SiCB had similar reinforcing properties to those of that filled with traditional SRF,but obvious differences between them exist in stress-strain properties and stress softening resistance.We tried to discuss the related phenomena with the aid of the modified two-layer theory. And it is successfully predicted and verified that SiCB has good compression resistance and obvious stress relaxation advantages in compression stress relaxation.     

Application of the Christensen‐Lo Model to the Reinforcement of Elastomers by Fractal Fillers

This paper is concerned with the development of a hydrodynamic model for the reinforcement of rubber by colloidal fillers such as silica and carbon black. Each fractal aggregate is replaced by an equivalent effective sphere, and the reinforcing ability of the latter is estimated using the Christensen‐Lo solution of the “three‐phase composite sphere model”. With a single adjustable parameter, the model allows a quantitative interpretation of the small‐strain modulus of rubber loaded with up to 50 PHR of N234 carbon black, which falls just below the filler overlap concentration. No additional contributions to the small‐strain modulus by filler–filler “interactions” are needed to interpret the data.

A branched filler aggregate made up of spherical primary particles (black) and the effective sphere replacing it (gray).     

Application of fractional calculus methods to asymmetric dynamical response of CB-Filled rubber

Frequency-sweep tests at various temperatures were conducted to study the asymmetric dynamic response of carbon black (CB) filled rubber. The master curves of storage modulus were constructed by use of time-temperature superposition (TTS), and the dynamic response of the material over a wide range of frequencies covering about 20 decades exhibits asymmetry. Based on the experimental results, the fractional Zener model and Prony series are verified to be unsuitable to reproduce the dynamicviscoelastic behavior. Therefore, a modified model by adding a spring-pot into the fractional Zener model is presented. The applicability of the modified model in describing the dynamic behavior of the CB-filled rubber is validated by the experimental results.     

Comparative study of natural rubber and acrylonitrile rubber reinforced with aligned short aramid fiber

The aims of this paper are three-fold. The first is to determine the reinforcement of high performance short aramid fiber in two representative rubber matrices, namely natural rubber and acrylonitrile rubber. The second is to ascertain the effect of rubber polarity on the reinforcement. The third is to establish a pattern of reinforcement for use with less studied fibers. The rubbers were reinforced either with only aramid fiber or with a hybrid of aramid fiber and carbon black. The fiber contents were varied at 0, 2, 5 and 10 parts (by weight) per hundred rubber (phr) while those of carbon black were 0, 10, 20 and 30 phr. Conventional sulfur vulcanization was used. It was found that aramid fiber can reinforce both rubbers in the low strain region effectively, although to a significantly different degree. The hybrid carbon black provides additional reinforcement at low to medium strains and allows high strain stress upturn to occur in both rubber matrices. The findings enable the preparation of rubber composites having a wide, controllable range of mechanical behavior for specific high-performance engineering applications. Significantly, they also serve as a benchmark for developing reinforced systems from alternative fibers, particularly those from natural sources.     

Structural evolution during uniaxial deformation of natural rubber reinforced with nano‐alumina

The mechanical properties of natural rubber (NR) were enhanced by the inclusion of nano‐alumina. In order to gain further insights into the reinforcement mechanism, synchrotron wide‐angle X‐ray diffraction (WAXD) was used to monitor the evolution of the molecular structure during stretching in real time, and the tube model theory was applied to study the effect of nanoparticles on rubber network. For the filled rubber, the onset strain of crystallization shifted to much lower value compared with that of the unfilled, indicating the presence of special strain amplification effect, which can be revealed by the reduction of configurational entropy. In addition, the crystallinity increased and the lateral crystallite size decreased after the addition of the nanofiller. During deformation, the crystallites of the filled rubber showed lower orientational fluctuations differing from that of NR reinforced by carbon black. Copyright © 2010 John Wiley & Sons, Ltd.     

Effect of preparation methods and carbon black distribution on mechanical properties of short pineapple leaf fiber-carbon black reinforced natural rubber hybrid composites

The aim of this work is to improve the performance of natural rubber reinforced with a hybrid of pineapple leaf fiber with carbon black. When there are multiple components to be mixed into a rubber matrix, mixing can be carried out in more than one way. Thus, in this study, the effects of preparation method and the resulting carbon black distribution on the mechanical properties of the hybrid composite were evaluated. Pineapple leaf fiber (PALF) and carbon black contents were fixed at 10 parts (by weight) and 30 parts (by weight) per hundred parts of rubber (phr), respectively. In order to improve the dispersion, PALF with rubber was prepared as a masterbatch. Carbon black was added to the compound either as a single portion or as two separate portions, one in the PALF masterbatch and the other in the main mixing step. It was found that, despite using the same final compound formulation, the mixing scheme significantly affected the medium strain region of the vulcanizate stress-strain curve. No stress drop in this strain region was observed for the two-step mixing scheme. Models for composites with different preparation methods are proposed and discussed.     

Mechanistic Investigations of Surface Modification of Carbon Black and Silica by Plasma Polymerisation

Carbon black is widely used as an active filler in the rubber industry to improve the physical properties of rubber. The surface energy of carbon black is high compared to that of various elastomers like styrene–butadiene rubber (SBR), butadiene rubber (BR) and ethylene–propylene–diene rubber (EPDM). The work aims at reducing the surface energy of carbon black by modifying its surface for application especially in rubber blends. The present paper looks into the possibility of using plasma polymerisation of acetylene as a surface modification technique for carbon black in comparison with silica. Thermogravimetric analysis, wetting behaviour with various liquids of known surface tension and time of flight secondary ion mass spectrometry (ToF-SIMS) were used to characterise the carbon black before and after surface modification. The study shows that surface modification of carbon black by plasma polymerisation is difficult in comparison with silica, unless treated for long duration. The mechanistic aspects of the surface modification and the importance of active sites on the carbon black surface for effective modification are discussed in the paper.