蒸发性对燃油瞬态喷雾撞击壁面的动态传热影响

直喷发动机燃油喷雾撞击壁面形成油膜,导致燃烧效率降低,颗粒物排放增加。伴随撞壁的动态传热过程对油膜蒸发具有重要影响。本文针对正戊烷、甲醇、甲醇汽油混合燃料瞬态喷雾撞击壁面,研究了不同条件下蒸发性对燃油瞬态喷雾撞击壁面动态传热影响。结果表明,提高喷油温度可促进燃油雾化,增大喷油压力或降低喷油距离可提高液滴撞壁强度,缩短液膜存在时间。撞壁瞬态温度与热流密度动态变化特征受燃油蒸发性与喷雾条件联合影响。     

LES study of diesel flame/wall interaction and mixing mechanisms at different wall distances

In this paper, the flame-wall interaction of reacting diesel spray under engine like conditions is investigated using large eddy simulations. The aim of this study is to understand the influence of the distance between the wall and the spray nozzle on the air entrainment rate, which is a key variable in formation/oxidation process of soot. Three experimental cases are investigated, a free jet case and two wall impingement cases with a distance from nozzle to wall of 30 mm and 50 mm, which are considered as characteristic wall impingement distances for light- and heavy-duty bores in diesel engines, respectively. The optical soot measurements imply a positive influence of wall on the rate of soot oxidation. Numerical simulations are employed to elucidate importance of different mechanisms for the air entrainment, i.e., air entrainment prior to flame lift-off position, enhanced mixing due to the wall impingement and enhanced mixing by the entrainment wave. The results show that oxidation process after the end of injection is driven by a different mixing mechanism depending on the distance to the wall. The 30 mm case resulted in a “mixing boost”, where the dominant mixing mechanism is the wall impingement vortex mixing, which gives rise to the fastest soot decay among the cases. The mixing in the 50 mm case is governed by a late wall impingement vortex mixing, giving rise to a low, but a constant air entrainment rate, i.e., a “mixing plateau”. The free jet case resulted in mixing governed by the entrainment wave mechanism. Both wall impingement cases have faster soot oxidation rate compared with the free jet case, but due to a different underlying mixing process. LES is shown to be able to replicate the line-of-sight measurements of natural OH* chemiluminescence and distribution of soot region from the optical soot diagnostics.     

雾化喷射下的波动液膜的电测量

冷却壁面上液膜的特性行为与厚度直接关系到雾化喷射冷却的深入研究。本文报道了在雾化喷射下水平壁面液膜厚度的测量。借助示波器,通过液膜直流信号配以几何尺寸的精确测量,实验研究了给定喷管雾化喷射下液膜波动行为和厚度随压力和喷头高度的变化。结合对流传热系数测量,分析了液膜厚度与雾化喷射冷却条件及效果的关系。     

Endoscopic fuel film,chemiluminescence, and soot incandescence imaging in a direct-injection spark-ignition engine

In direct-injection spark-ignition engines, fuel films formed on the piston surface due to impinging sprays are a major source of soot. Previous studies investigating the fuel films and their correlation to soot production were mostly performed in model experiments or optical engines. These experiments have different operating conditions compared to commercial engines. In this work, fuel films and soot are visualized in an all-metal engine with endoscopic access via laser-induced fluorescence (LIF) and natural incandescence, respectively. Gasoline and a mixture of isooctane/toluene were used as fuel for the experiments. The fuel films were excited by 266 nm laser pulses and visualized by an intensified CCD camera through a modular UV endoscope. Gasoline yielded much higher signal-to-noise ratio, and this fuel typically took an order of magnitude longer to evaporate than isooctane/toluene. The effects of injection time, injection pressure, engine temperature, and combustion on the fuel-film evaporation time were investigated. This film survival time was reduced with higher engine temperature, higher injection pressure, and later injection time, with engine temperature being the most significant parameter, whereas skip-fired combustion had very little effect on the film survival time. In complementary experiments, LIF from fuel films and soot incandescence were simultaneously visualized by an intensified double-frame CCD camera. At lower engine temperatures the fuel films remained distinct, and soot formation was limited to regions above the films, whereas at higher temperatures, fuel films, and hence the soot, appeared to be spread over the whole piston surface. Finally, high-speed imaging showed the spray, chemiluminescence, and soot incandescence, with results broadly consistent with fuel-film LIF and soot incandescence imaging.     

Effects of flash boiling injection on in-cylinder spray,mixing and combustion of a spark-ignition direct-injection engine

Higher engine efficiency and ever stringent pollutant emission regulations are considered as the most important challenges for today's automotive industry. Fast evaporation and combustion technique has caused unprecedented attention due to its potential to solve both of the above challenges. Flash boiling, which features a two-phase flow that constantly generates vapor bubbles inside the liquid spray is ideal to achieve fast evaporation and combustion inside direct-injection (DI) gasoline engines. In this study, three spray conditions, including liquid, transitional flash boiling and flare flash boiling spray were studied for comparison under cold start condition in a spark-ignition direct-injection (SIDI) optical gasoline engine. Optical access into the combustion chamber includes a quartz linear and a quartz insert on the piston. In separate experiments, we recorded the crank angle resolved spray morphology using laser scattering technique, and distribution of fuel before ignition employing laser induced fluorescence technology, as well as time-resolved color images of flame with high-speed camera. The spray morphology during the intake stroke shows stronger plume-plume and plume-air interaction under flash boiling condition, as well as smaller penetration. Then around the end of compression (before ignition), the fuel distribution is also shown to be more homogeneous with less cyclic variation under flash boiling. Finally, from the color images of the flame, it was found that with the increase of superheat degree, the diffusion rate of blue flame (generated by excited molecules) is higher, which is considered to be related with the larger fractal dimension of the flame front. Also, the combustion is more complete with less yellow flame under flash boiling.     

A SIMPLE MODEL TO ESTIMATE THE IMPACT FORCE INDUCED BY PISTON SLAP

The dynamics of piston's secondary motion (lateral and rotational motion) across the clearance between piston and cylinder inner wall of reciprocating machines are analyzed. This paper presents an analytical model, which can predict the impact forces and vibratory response of engine block surface induced by the piston slap of an internal combustion engine. A piston is modelled on a three-degree-of-freedom system to represent its planar motion. When slap occurs, the impact point between piston skirt and cylinder inner wall is modelled on a two-degree-of-freedom vibratory system. The equivalent parameters such as mass, spring constant, and damping constant of piston and cylinder inner wall are estimated by using measured (driving) point mobility. Those parameters are used to calculate the impact force and for estimating the vibration level of engine block surfaces. The predicted results are compared with experimental results to verify the model.     

Analysis of formation and breakup mechanisms in rotary atomization through spray visualization

Abstract  

The spray characteristics of rotary atomization for small gas turbines were investigated using a high-speed camera and Nd:YAG laser flash visualization. To analyze the breakup process of the liquid column and liquid film, spray visualization tests were performed under varied test conditions. Visualization was conducted at rotational speeds from 5,000 to 40,000 rpm and fuel flow rates from 15 to 90 kg/h. From the test results, we discovered that a varicose wave appeared on the surface of the liquid column at rotational speeds below 10,000 rpm. As the rotational speed increases, the column forms a liquid film via a dilatational wave and breaks up via a sinuous wave. Under a gradual increase in rotational speed, the breakup of the liquid column is observed, and the formation of a liquid film is ultimately observed. We conclude that liquid film formation is essential for high spray quality in rotary atomization systems.     

Two-dimensional visualization of liquid layers on transparent walls

A new two-dimensional visualization technique based on laser-induced fluorescence for investigation of liquid-fuel films on transparent walls was applied in an SI engine. For optical access the upper part of the engine cylinder is replaced with a quartz ring. An UV laser beam is coupled into the ring, forcing total reflection at quartz-air interfaces. Because of the similar indices of refraction of quartz and fuel, laser light penetrates into the liquid. The corresponding fluorescence signal visualizes areas where wall film is present. It is shown that the technique is an excellent tool for investigation of wall-film development in combustion engines.     

Evolution and impingement of an automotive fuel spray investigated with simultaneous Mie/LIF techniques

The spatial and temporal evolution of an automotive hollow-cone-type spray was investigated with laser-based imaging diagnostics. Optical conditions of an IC engine were emulated with a test cell that was built from an engine cylinder head to hold a high-pressure gasoline-fuel injector. The use of iso-octane fuel that was doped with 3-pentanone allowed measurements of laser-induced fluorescence (LIF) after excitation with a KrF excimer-laser beam. A versatile optical filter system was designed and built that permits simultaneous measurements of Mie-scattering and laser-induced-fluorescence images using a single laser-light sheet and a single intensified CCD camera. The influence of background signals, caused by reflection of signal light from surfaces, laser-sheet intensity attenuation and signal decrease by scattering, was characterized. Mass distributions showed a distinct pre-spray phase, more so than the Sauter mean diameter (SMD) that was determined from the ratio of LIF to Mie signals using single pulse as well as averaged image pairs. Significant changes in SMD distributions were found after the spray had impinged on a flat surface. The impingement also led to the buildup of a liquid film whose thickness was quantitatively determined from LIF images. Received: 5 December 2000 / Revised version: 28 February 2001 / Published online: 23 May 2001     

Interpreting the influence of fuel spray impact on mixture preparation for HCCI combustion with port-fuel injection

This paper addresses the influence of fuel spray impact on fuel/air mixture for combustion in port-fuel injection engines. The experiments include time resolved measurements of surface temperature synchronized with PDA measurements of droplet dynamics at impact and were conducted to quantify the effects of interactions between successive injections on the mixture preparation for combustion in homogeneous charge compression ignition (HCCI) engines. Analysis shows that, during engine warm up, the heat transfer over the entire valve surface occurs within the vaporization-nucleate-boiling regime and the local instantaneous surface temperature correlates with the dynamics of droplets impacting at the same point. A functional relation is found for the heat transfer coefficient, which also describes other experiments reported in the literature. Similarity does not hold after the engine warms up because heat transfer and droplet vaporization at the surface are dominated by multiple interactions between droplets arisen from diverse heat transfer regimes. However, results evidence the existence of a critical surface temperature which sets a transition between overall heat transfer regimes dominated by local nucleate boiling at lower temperatures and by local intermittent transition regimes at higher temperatures. The heat transfer within the overall nucleate boiling regime is shown to be due to a thin film boiling mechanism leading to breakdown of the liquid-film at a nearly constant surface temperature, regardless of injection frequency or any other spray conditions. While at low frequencies this regime is not limited neither by the delivery of liquid to the surface, nor by the removal of vapour from the surface, at higher frequencies it is triggered by enhanced vaporization induced by piercing and mixing the liquid film. The results further evidence the important role of spray impingement for mixture preparation as required for HCCI.     

气液耦合振动对热声发动机性能的影响

进行了气液耦合振动驻波型热声发动机定量模拟.重点比较分析了单纯气体振动系统和引入[EMIM][BF_4]室温离子液体作为液体活塞的气液耦合振动系统的运行参数,并考察了液体活塞的质量对热声发动机谐振频率、压力振幅以及板叠热端温度等的影响.     

Impact of coolant temperature on piston wall-wetting and smoke generation in a stratified-charge DISI engine operated on E30 fuel

A late-injection strategy is typically adopted in stratified-charge direct injection spark ignition (DISI) engines to improve combustion stability for lean operation, but this may induce wall wetting on the piston surface and result in high soot emissions. E30 fuel, i.e., gasoline with 30% ethanol, is a potential alternative fuel that can offer a high Research Octane Number. However, the relatively high ethanol content increases the heat of vaporization, potentially exacerbating wall-wetting issues in DISI engines. In this study, the Refractive Index Matching (RIM) technique is used to measure fuel wall films in the piston bowl. The RIM implementation uses a novel LED illumination, integrated in the piston assembly and providing side illumination of the piston-bowl window. This RIM diagnostics in combination with high-speed imaging was used to investigate the impact of coolant temperature on the characteristics of wall wetting and combustion in an optical DISI engine fueled with E30. The experiments reveal that the smoke emissions increase drastically from 0.068 FSN to 1.14 FSN when the coolant temperature is reduced from 90 °C to 45 °C. Consistent with this finding, natural flame luminosity imaging reveals elevated soot incandescence with a reduction of the coolant temperature, indicative of pool fires. The RIM diagnostics show that a lower coolant temperature also leads to increased fuel film thickness, area, and volume, explaining the onset of pool fires and smoke.     

Measurement of water film thickness by laser-induced fluorescence and Raman imaging

We present two non-intrusive, laser-based imaging techniques for the quantitative measurement of water fluid film thickness. The diagnostics methods are based on laser-induced fluorescence (LIF) of the organic tracer ethyl acetoacetate added to the liquid in sub-percent (by mass) concentration levels, and on spontaneous Raman scattering of liquid water, respectively, both with excitation at 266 nm. Signal intensities were calibrated with measurements on liquid layers of known thickness in a range between 0 and 500 μm. Detection via an image doubler and appropriate filtering in both light paths enabled the simultaneous detection of two-dimensional liquid film thickness information from both methods. The thickness of water films on transparent quartz glass plates was determined with an accuracy of 9% for the tracer LIF and 15% for the Raman scattering technique, respectively. The combined LIF/Raman measurements also revealed a preferential evaporation of the current tracer during the time-resolved recording of film evaporation.     

Impact of preferential vaporization on combustion chamber deposit generation from a gasoline surrogate: A parametric study

The effect of injection pressure and impingement-surface temperature on combustion chamber deposit (CCD) inside a constant volume combustion chamber (CVCC) was studied. The CVCC was modified to capture the main characteristics of the spray-wall and film–flame interaction observed in gasoline direct injection (GDI) engines. The measurements were performed at three different injection pressures (30, 100, and 200 bar) and four wall temperatures (353, 393, 433, and 473 K) using a gasoline surrogate (S01) with four components (hexane, isooctane, toluene, 1-methylnaphthalene), under a global equivalence ratio of one. High speed Schlieren measurements and Mie scattering were used to characterize the spray–wall interaction. Moreover, the influence of the vapor distribution of the heavy and light fractions of a second non-fluorescent surrogate (S02, with similar vaporization behavior and composition to S01) doped with p-difluorobenzene (pDFB) and 1-Methylnaphtalene (1-MN) was analyzed around the impingement region. The fluorescent signal of the traces made it possible to study indirectly the effect of preferential vaporization on the CCD generation. Finally, the CCD build-up rate was determined by a gravimetric method. It was found that regardless of the injection pressure, the maximum production of CCD took place at a wall temperature of 393 K, and that an additional increase in the temperature reduced the build-up rate of CCD. The higher retention of heavy fraction on the impingement region at 353 and 393 K, identified by fluorescence, could not explain by itself the higher production of CCD outside the impingement region.     

Visualization of Crevice Flow in an Engine Using Laser-Induced Fluorescence

A simultaneous visualization technique of reacting and unburned zones using laser-induced fluorescence (LIF) was applied to a high-pressure combustion field in an engine cylinder. Crevice flow from a crevice between a piston and a cylinder wall of a spark ignition gas engine was visualized by LIF of OH and acetone. OH was excited simultaneously with acetone that was seeded into fuel as a tracer by an excitation light at 283.92 nm. Fluorescence signals from each species were detected individually by two intensified CCD cameras using optical band-pass filters which transmit fluorescence wavelength of OH and acetone, respectively. Pressure- and temperature-dependence of LIF signals from each species were evaluated. From the visualized images, it was clarified that oxidation of the crevice flow is stopped at the time of exhaust valve opening. Effects of exhaust port pressure on the oxidation process were investigated.     

新型液体火箭发动机燃烧不稳定性研究

应用CFD方法对新型液体火箭发动机燃烧过程进行全尺寸数值模拟。首次有针对性地系统得出了混合比、液氧喷雾初始尺寸分布、缩进区液氧蒸发质量对氢氧火箭发动机燃烧振荡的影响规律,评估了1轮毂3径向喷嘴隔板抑制燃烧振荡的效果,并对氢氧、液氧/甲烷两种火箭发动机的燃烧不稳定性特征进行了对比分析。结果表明:存在某一特定的混合比、喷雾液滴直径、缩进区液氧蒸发质量敏感区间,易导致不稳定燃烧;喷嘴轮毂隔板可很好地抑制燃烧振荡;氢氧、液氧/甲烷燃烧分别以高频和低频压力振荡为主。     

单液滴撞击倾斜液膜飞溅过程的耦合Level Set-VOF模拟

采用耦合水平集--体积分数法(CLSVOF)对液滴撞击倾斜表面液膜后液膜的形态演化及飞溅过程进行数值模拟, 并对液滴撞击液膜过程中形成的空气卷吸现象进行研究并探讨了撞击角对此的影响, 分析了液滴撞击后液体内部的压力和速度分布, 对液滴撞击倾斜表面液膜的飞溅过程进行讨论, 并与实验结果进行了对比, 验证了CLSVOF方法研究液滴撞击倾斜液膜的可行性. 结果表明, 液滴撞击倾斜液膜时前后两部分飞溅现象产生的机理不同, 前半部分飞溅是由于压差引起的颈部射流, 而后半部分则是由液膜径向流动产生的飞溅现象. 随着撞击角的增大, 空气卷吸气泡数量减少.     

Soot and NO emissions control in a natural gas/diesel fuelled RCCI engine by φ-T map analysis

Soot and NO emissions are considered as major pollutants to the atmosphere from compression ignition engines. Researchers have been dedicated to the reduction of soot and NO emissions. Thus, an advance combustion regime, i.e. reactivity controlled compression ignition (RCCI), was proposed to mitigate the formation of these emissions. In this study, the dynamic ?-T (equivalence ratio vs. temperature) map analysis was applied to visualise the combustion processes associated with the in-cylinder temperature and equivalence ratio in an RCCI engine. Therefore, the soot and NO emissions can be efficiently reduced by controlling the combustion process out of the emissions islands on the ?-T map. This analysis method employs KIVA4-CHEMKIN and SENKIN code to construct ?-T maps under various conditions. To find out the significant parameters of controlling combustion process and emissions formation, four parameters were taken into consideration in a natural gas (NG) and diesel fuelled RCCI engine: NG percentage, the first start of injection (SOI) timing, split fraction of diesel and exhaust gas recirculation (EGR) rate. Each parameter was varied at three levels. Finally, the ?-T maps and final soot and NO emissions were compared among varied conditions for each parameter. It is found that the increased NG percentage can significantly reduce soot because of the absence of C-C bond in NG and the reduced diesel fuel impingement on the surface of the piston or cylinder wall. Increasing EGR can decrease the peak combustion temperature due to the dilution effect and thermal effect, consequently maintaining RCCI at low temperature combustion region. This study also indicates that dynamic ?-T map analysis is efficient at manipulating the combustion process to mitigate the soot and NO emissions formation.     

Interaction of a premixed flame with a liquid fuel film on a wall

In piston engines and in gas turbines, the injection of liquid fuel often leads to the formation of a liquid film on the combustor wall. If a flame reaches this zone, undesired phenomena such as coking may occur and diminish the lifetime of the engine. Moreover, the effect of such an interaction on maximum wall heat fluxes, flame quenching, and pollutant formation is largely unknown. This paper presents a numerical study of the interaction of a premixed flame with a cold wall covered with a film of liquid fuel. Simulations show that the presence of the film leads to a very rich zone at the wall in which the flame cannot propagate. As a result, the flame wall distance remains larger with liquid fuel than it is for a dry wall, and maximum heat fluxes are smaller. The nature of the interaction of flame wall interaction with a liquid fuel is also different from the classical flame/dry wall interaction: it is controlled mainly by chemical mechanisms and not by the thermal quenching effect observed for flames interacting with dry walls: the existence of a very rich zone created above the liquid film is the main mechanism controlling quenching.     

油束撞击形成混合气及其燃烧过程的机理研究

本文介绍了用多次喷雾叠加摄影与激光粒子分析技术对燃油喷雾撞击前后的粒径、贯穿度以及喷雾锥角等因素变化所进行的观察和测量以及介绍了利用双像高速摄影技术对燃油束撞击雾化形成的混合气以及燃烧过程特点的研究。结果表明,燃油经撞击后可显著地增大油束扩散角、不同程度地影响了燃油束的贯穿度,但对燃油束撞击前后滴径变化的影响不大。混合气形成及其燃烧过程的高速摄影研究结果表明,燃油束撞击雾化对加快燃油与空气的混合并促进其火焰扩展起到重要作用。另外撞击反弹方向和喷油压力等也是影响混合气形成和燃烧的重要因素。