Physicochemical and mechanical properties of a novel fiber extracted from the stem of common reed plant

Natural fiber usage rather than the synthetic fibers is attracted by researchers due to their special features such as biodegradable, inexpensive, easy availability, low density, and good thermal properties. This present work deliberates the characterization and testing of untreated and treated fibers extracted from the common reed plant stem. From the characterization, it reveals that the treated fibers had higher crystallinity index value with 75.41% and cellulose content having 64.56%. The thermal stability and mechanical properties of fiber was improved by alkali treatment. The surface roughness of the fibers due to the elimination of the noncellulosic substance on alkali treatment is evidenced by SEM.     

Isolation of cellulose fibers from kenaf using electron beam

Cellulose fibers were isolated from a kenaf bast fiber using a electron beam irradiation (EBI) treatment. The methods of isolation were based on a hot water treatment after EBI and two-step bleaching processes. FT-IR spectroscopy demonstrated that the content of lignin and hemicellulose in the bleached cellulose fibers treated with various EBI doses decreased with increasing doses of EBI. Specifically, the lignin in the bleached cellulose fibers treated at 300 kGy, was almost completely removed. Moreover, XRD analyses showed that the bleached cellulose fibers treated at 300 kGy presented the highest crystallinity of all the samples treated with EBI. Finally, the morphology of the bleached fiber was characterized by SEM imagery, and the studies showed that the separated degree of bleached cellulose fibers treated with various EBI doses increased with an increase of EBI dose, and the bleached cellulose fibers obtained by EBI treatment at 300 kGy was separated more uniformly than the bleached cellulose fiber obtained by alkali cooking with non-irradiated kenaf fiber.     

Physico-chemical,Tensile, and Thermal Characterization of Napier Grass (Native African) Fiber Strands

This article presents the extraction and effect of alkali treatment on the physical, chemical, tensile, and thermal characteristics of fiber strands obtained from Napier grass, a renewable biomass. In order to improve these properties, the Napier grass fiber strands were treated with sodium hydroxide. The alkali treatment was carried out using NaOH solution at three different concentrations (5, 10, and 15%) for 2 h. Characterization of untreated and alkali-treated Napier grass fiber strands was carried out by studying the chemical composition, surface morphology, functional group variation, crystallinity, and tensile and thermal behavior. It was found that untreated fiber strands have lower cellulose content, crystallinity, tensile properties, and thermal stability than alkali-treated fiber strands. Napier grass fiber strands treated with 10% NaOH showed optimum tensile strength, modulus, and percentage elongation with an improvement of 51.9, 47.3, and 12.1% respectively. Based on the properties determined for alkali-treated Napier grass fiber strands, we expect that these fibers will be suitable for use as a reinforcement in natural fiber composites.     

Mechanical and thermal characterization of sisal fiber reinforced polylactic acid composites

The advantages of green composites are including, but not limited to their environmental friendly nature, lightweight, reduction of production energy and costs, and recyclability. This work focuses on the mechanical, thermal, and dynamic mechanical properties of biocomposites. For that purpose, biosourced polymers were used, namely polylactic acid (PLA) and sisal fiber, and biocomposites were extruded and then injection molded with different contents of sisal fibers (5%, 10%, 15%). The results show that the increase of the rate of reinforcement improves the mechanical and dynamic mechanical properties of the biocomposites made. By the increase of the sisal fiber content, the degree of crystallinity of the matrix was increased from 47% to 61%, as sisal fibers were acted as a nucleating agent for the PLA.     

Extraction and Characterization of Natural Cellulose Fibers from Maize Tassel

This article reports on the extraction and characterization of novel natural cellulose fibers obtained from the maize (tassel) plant. Cellulose was extracted from the agricultural residue (waste biomaterial) of maize tassel. The maize tassel fibers were obtained after treatment with NaOH and were carefully characterized while the chemical composition was determined. The chemical composition of the maize tassel fibers showed that the cellulose content increased from 41% to 56%, following alkali treatment. FT-IR spectroscopic analysis of maize tassel fibers confirmed that this chemical treatment also shows the way to partial elimination of hemicelluloses and lignin from the structure of the maize tassel fibers. X-ray diffraction results indicated that this process resulted in enhanced crystallinity of the maize tassel fibers. The thermal properties of the maize tassel fibers were studied by the TGA technique and were found to have improved significantly. The degradation temperature of the alkali-treated maize tassel fiber is higher than that of the untreated maize tassel fibers. This value convincingly showed the potential of maize tassel fibers for use in reinforced biocomposites and waste water treatment.     

Saccharification of Brazilian sisal pulp: evaluating the impact of mercerization on non-hydrolyzed pulp and hydrolysis products

Cultivation of sisal, a plant with a short growth cycle, is highly productive in Brazil. This work is part of extensive research in which sisal is valued. In these studies, sisal fibers are used in the preparation of bio-based composites and in the derivatization of the pulp, including posterior preparation of films. This study aimed to examine the use of sisal pulp in the production of bioethanol, which can potentially be a high efficiency process because of the cellulose content of this fiber. A previous paper addressed the hydrolysis of sisal pulp using sulfuric acid as a catalyst. In the present study, the influence of the mercerization process on the acid hydrolysis of sisal pulp was evaluated. Mercerization was achieved in a 20% wt NaOH solution, and the cellulosic pulp was suspended and vigorously mixed for 1, 2 and 3 h, at 50 °C. The previously characterized mercerized pulps were hydrolyzed (100 °C, 30% H₂SO₄, v/v), and the results are compared with those obtained for unmercerized pulp (described in a companion paper). The starting sample was characterized by viscometry, α-cellulose content, crystallinity index and scanning electron microscopy. During the reactions, aliquots were withdrawn, and the liquor was analyzed by HPLC. The residual pulps (non-hydrolyzed) were also characterized by the techniques described for the initial sample. The results revealed that pretreatment decreases the polyoses content as well as causes a decrease of up to 23% in the crystallinity and up to 21% in the average molar mass of cellulose after 3 h of mercerization. The mercerization process proved to be very important to achieve the final target. Under the same reaction conditions (30% and 100 °C, 6 h), the hydrolysis of mercerized pulp generated yields of up to 50% more glucose. The results of this paper will be compared with the results of subsequent studies obtained using other acids, and enzymes, as catalysts.     

Enhanced enzymatic hydrolysis of steam-exploded douglas fir wood by alkali-oxygen post-treatment

Good enzymatic hydrolysis of steam-exploded Douglas fir wood (SEDW) cannot be achieved owing to the very high lignin content (>40%) that remains associated with this substrate. Thus, in this study, we investigated the use of alkali-oxygen treatment as a posttreatment to delignify SEDW and also considered the enzymatic hydrolyzability of the delignified SEDW. The results showed that under optimized conditions of 15% NaOH, 5% consistency, 110°C, and 3h, approx84% of the lignin in SEDW could be removed. The resulting delignified SEDW had good hydrolyzability, and cellulose-to-glucose conversion yields of over 90 and 100% could be achieved within 48 h with 20 and 40 filter paper units/g of cellulose enzyme loadings, respectively. It was also indicated that severe conditions, such as high NaOH concentration and high temperature, should not be utilized in oxygen delignification of SEDW in order to avoid extensive condensation of lignin and significant degradation of cellulose.     

Surface Functionalization of Sisal Fibers Using Peroxide Treatment Followed by Grafting of Poly(ethyl acrylate) and Copolymers

Grafting of poly(ethyl acrylate) and its copolymers was carried out on peroxide-treated sisal fibers. Effect of reaction conditions on graft parameters like rate of graft copolymerization and % grafting were studied. The kinetics of graft copolymerization of ethyl acrylate onto peroxide-treated sisal fibers was studied, and the rate expression for the graft copolymerization was found to be R_g = k[EA]^1.74[FAS]^0.51. Grafting of poly(EA) and copolymers onto peroxide-treated sisal fibers was confirmed by FT-IR spectroscopy, scanning electron microscopy (SEM), and X-ray diffraction studies. Thermal stability and percentage crystallinity of sisal fibers were enhanced with peroxide treatment and graft copolymerization.     

Adding value to the Brazilian sisal: acid hydrolysis of its pulp seeking production of sugars and materials

The present work is inserted into the broad context of the upgrading of lignocellulosic fibers. Sisal was chosen in the present study because more than 50% of the world’s sisal is cultivated in Brazil, it has a short life cycle and its fiber has a high cellulose content. Specifically, in the present study, the subject addressed was the hydrolysis of the sisal pulp, using sulfuric acid as the catalyst. To assess the influence of parameters such as the concentration of the sulfuric acid and the temperature during this process, the pulp was hydrolyzed with various concentrations of sulfuric acid (30–50%) at 70 °C and with 30% acid (v/v) at various temperatures (60–100 °C). During hydrolysis, aliquots were withdrawn from the reaction media, and the solid (non-hydrolyzed pulp) was separated from the liquid (liquor) by filtering each aliquot. The sugar composition of the liquor was analyzed by HPLC, and the non-hydrolyzed pulps were characterized by viscometry (average molar mass), and X-ray diffraction (crystallinity). The results support the following conclusions: acid hydrolysis using 30% H₂SO₄ at 100 °C can produce sisal microcrystalline cellulose and the conditions that led to the largest glucose yield and lowest decomposition rate were 50% H₂SO₄ at 70 °C. In summary, the study of sisal pulp hydrolysis using concentrated acid showed that certain conditions are suitable for high recovery of xylose and good yield of glucose. Moreover, the unreacted cellulose can be targeted for different applications in bio-based materials. A kinetic study based on the glucose yield was performed for all reaction conditions using the kinetic model proposed by Saeman. The results showed that the model adjusted to all 30–35% H₂SO₄ reactions but not to greater concentrations of sulfuric acid. The present study is part of an ongoing research program, and the results reported here will be used as a comparison against the results obtained when using treated sisal pulp as the starting material.     

Renewable resources as reinforcement of polymeric matrices: composites based on phenolic thermosets and chemically modified sisal fibers

Lignocellulosic materials can significantly contribute to the development of composites, since it is possible to chemically and/or physically modify their main components, cellulose, hemicelluloses and lignin. This may result in materials more stable and with more uniform properties. It has previously been shown that chemically modified sisal fibers by ClO(2) oxidation and reaction with FA and PFA presented a thin coating layer of PFA on their surface. FA and PFA were chosen as reagents because these alcohols can be obtained from renewable sources. In the present work, the effects of the polymeric coating layer as coupling agent in phenolic/sisal fibers composites were studied. For a more detailed characterization of the fibers, IGC was used to evaluate the changes that occurred at the sisal fibers surface after the chemical modifications. The dispersive and acid-base properties of untreated and treated sisal fibers surfaces were determined. Biodegradation experiments were also carried out. In a complementary study, another PFA modification was made on sisal fibers, using K2Cr2O(7) as oxidizing agent. In this case the oxidation effects involve mainly the cellulose polymer instead of lignin, as observed when the oxidation was carried out with ClO(2). The SEM images showed that the oxidation of sisal fibers followed by reaction with FA or PFA favored the fiber/phenolic matrix interaction at the interface. However, because the fibers were partially degraded by the chemical treatment, the impact strength of the sisal-reinforced composites decreased. By contrast, the chemical modification of fibers led to an increase of the water diffusion coefficient and to a decrease of the water absorption of the composites reinforced with modified fibers. The latter property is very important for certain applications, such as in the automotive industry.     

Effects of Ultra-sonification Assisting Polyethylene Glycol Pre-treatment on the Crystallinity and Accessibility of Cellulose Fiber

In order to prepare the advanced cellulosic super-absorbent polymer with high grafting level, we tried the novel ultrasound wave assisting polyethylene glycol (PEG) pre-treatment method to decrease the crystallinity and increase the accessibility of cellulose fiber. The effects of ultrasonification assisting PEG method on the crystallinity and swelling capacity of cellulose fiber were investigated. To optimize the experimental condition, the Taguchi method was employed in the treatment process. The influence factors such as ultrasonic wave power, ultrasonic wave time and PEG molecular weight relative to the crystallinity of cellulose fiber were studied systematically. The degree of crystallinity of cellulose fiber was measured by wide-angle X-ray diffraction (WAXD). The morphology of cellulose fiber was observed by environment scanning electron microscopy (ESEM). The effects of pre-treatment variables on the water absorbency and water retention values of cellulose fiber were also investigated. The research results revealed that, under the optimal experimental condition (ultrasonic powder, 500 W; ultrasonic time, 150 s; PEG molecular weight, 600 g/mol), the crystallinity of cellulose fiber decreased from 72.16 to 42.95%. Accordingly, the absorbency of cellulose fiber increased from 1.436 to 2.063 g/g, and the water retention value increased from 47.21 to 113.4%. However, the morphology of cellulose fiber did not change thoroughly compared with the original cellulose fiber. It can be hypothesized that the original inter- and intra-macromolecular hydrogen bonds in cellulose network were weakened, resulting from the high level dispersion of PEG within cellulose network without breaking the surface morphology of fiber.     

Nonalkali swelling solutions for regenerated cellulose

Swelling of regenerated cellulose in nonalkali aqueous solutions containing lithium chloride and urea (LiCl/urea/water) was examined. The effect of solution concentration on fiber properties was studied using microscopy, weight gain (swelling), and mechanical strength tests. The regenerated cellulose samples included lyocell fibers, viscose fibers, and fibers spun from alkali. The change in the mechanical properties of treated fibers was smaller than that of fibers treated with alkali to the same level of swelling. The degree of swelling in these solutions was related to the propensity for the formation of Li–cellulose coordination complexes, and these were enhanced by reductions in both urea and water content.     

Untreated and alkali treated fibers from Alfa stem: effect of alkali treatment on structural,morphological and thermal features

Alfa stems are rich in cellulose and they are an inexpensive, easily renewable source of natural fibers with the potential for polymer reinforcement. However, large amounts of non-cellulosic materials, surface impurities and low degradation temperature make natural fibers less attractive for reinforcement of polymeric materials, unless they can be modified in a proper way. In this paper, Alfa stems were treated with NaOH solution with two different concentrations (1 and 5 wt%). Raw and treated stems were crushed to obtain fibers. Stems and fibers were characterized by scanning electron microscopy (SEM) and optical microscopy, respectively. Their crystallinity index was determined by X-ray diffraction, thermal stability by thermogravimetry and structural change by FT-IR and ¹³C NMR spectroscopy. Comparison and analysis of results confirmed some thermal, structural and morphological changes of the fibers after treatment due to removal of some non-crystalline constituents from the plant. SEM showed rougher surfaces after alkalization. FT-IR and ¹³C NMR showed a gradual improvement in cellulose level by alkali treatment with increasing NaOH concentration. The crystallinity index and thermal stability of treated Alfa fibers were also found to be improved.     

Improved hygrothermal durability of flax/polypropylene composites after chemical treatments through a hybrid approach

There are growing research interests in flax fibers due to their renewable ‘green’ origin and high strength. However, these natural fibers easily absorb moisture and have poor adhesion with polymer matrix leading to low interfacial strength for the composites. A hybrid chemical treatment technique combining alkali (sodium hydroxide) and silane treatments is adopted in the current study to modify flax fibers for improved performances of flax/polypropylene composites. Changes in chemical composition, microstructure, wettability, surface morphology, crystallinity and tensile properties of single flax fiber before and after chemical treatments were comprehensively characterized using techniques including SEM, FTIR, AFM, XRD, micro-fiber tester, etc. It was found that hemicellulose and lignin at the fiber surface were removed due to alkali treatment, which helped to reduce moisture absorption of the composites. Alkali-treated flax fibers were later subjected to silane treatment, which helped to improve the compatibility between flax fiber and polypropylene matrix. After alkali-silane hybrid chemical treatment, moisture absorption of the composites was further decreased. At the same time, the interfacial bonding strength between flax and polypropylene is significantly enhanced. All these results validate the great advantage of the hybrid chemical treatment approach for flax/polypropylene composites, which has the potential to promote the application of chemical treatment techniques in the plant fiber composite industry.

Graphic abstract

     

Alkali treatment of lignocellulosic fibers extracted from sugarcane bagasse: Composition,structure, properties

Lignocellulosic fibers extracted from sugarcane bagasse were treated with NaOH solutions of different concentration (0-40 wt%) to study the effect of alkali treatment on the composition, structure and properties of the fibers. Composition was determined by the van Soest method, structure was characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM), while mechanical properties by tensile testing. Hemicellulose and lignin content decrease, while cellulose content goes through a maximum as a function of alkali concentration. Crystallinity changes only slightly and microfibril angle (MFA) remains constant thus structural effects and especially MFA are not the primary reasons for changing properties. The Young's modulus of the fibers shows a slight maximum at around 2-4 wt% NaOH content, while tensile strength goes through a much more pronounced one at around 5-8 wt%. Direct correlation between structure and mechanical properties was not found indicating that composition is more important in the determination of properties than structure. Regression analysis proved that the combination of several compositional variables determines mechanical properties in a non-linear manner. The improvement in fiber properties was explained with the dissolution of weak amorphous fractions and the relative increase of cellulose content.     

Enzymatic hydrolysis of mercerized and unmercerized sisal pulp

Enzymatic saccharification of sisal cellulosic pulp has been investigated. Brazil leads global production of lignocellulosic sisal fiber, which has high cellulose content, an important property for producing glucose via saccharification. Hence, sisal pulp can be a good alternative for use in biorefineries. Prior to enzymatic hydrolysis, the starting pulp [85 ± 2% α-cellulose, 15 ± 2% hemicelluloses, 1.2 ± 2% insoluble lignin, viscometric average molar mass (MMvis) 19,357 ± 590 g mol^?1, crystallinity index (CI) 74%] was pretreated with alkaline aqueous solution (mercerization, 20 g of pulp L^?1, 20% NaOH, 50 °C). The changes in the properties of the cellulosic pulp during this pretreatment were analyzed [α-cellulose content, MMvis, CI, pulp fiber dimensions, and scanning electron microscopy (SEM)]. The unmercerized and mercerized (97.4 ± 2% α-cellulose, 2.6 ± 2% hemicelluloses, 0.3 ± 0.1% insoluble lignin, MMvis 94,618 ± 300 g mol^?1, CI 68%) pulps were subjected to enzymatic hydrolysis (48 h, commercial cellulase enzymes, 0.5 mL g^?1 pulp); during the reactions, aliquots consisting of unreacted pulp and liquor were withdrawn from the medium at certain times and characterized (unreacted pulp: MMvis, CI, fiber dimensions, SEM; liquor: high-performance liquid chromatography). The changes in pulp properties observed during mercerization facilitated access of enzymes to cellulose chains, and the yield of the hydrolysis reaction increased from 50.2 (unmercerized pulp) to 89.0% (mercerized pulp). These initial results for enzymatic hydrolysis of sisal pulp indicate that it represents a good alternative biomass for bioethanol production.     

Sisal fibers coated with conducting polyaniline: Property and structural studies

Sisal (Agave sisalana) fiber was extracted by manual process. These fibers were subjected to surface coating with conducting polyaniline, through in situ oxidative polymerization. The polyaniline modified sisal fibers were characterized by thermal, spectroscopic and microscopic techniques. It was shown that the fiber was coated with polyaniline through in situ oxidative polymerization and the latter had a smoothing effect on the surface as compared to uncoated sisal fiber. Besides, it was confirmed that polyaniline was deposited in conductive form of emeraldine salt. This in turn verified the introduction of active functionalities to the system, which is helpful to tune up surface chemistry of polyaniline for water treatment applications.     

Statistical Experimental Design for Obtaining Nanocellulose from Curaua Fiber

Summary: This study focuses on the methodology to obtain nanocellulose from vegetal fibers. An experimental planning was carried out for the treatment of curaua fibers and parameters were estimated, having the concentration of H₂SO₄, hydrolysis time, reaction temperature and time of applied sonication as independent variables for further statistical analysis. According to the estimated parameters, the statistically significant effects were determined for the process of obtaining nanocellulose. With the results obtained from the thermogravimetric analysis (TGA) it was observed that certain conditions led to cellulose with degradation temperatures near or even above that of the untreated cellulose fibers. The crystallinity index (I_C) obtained after fiber treatment (by X-ray diffraction technique) was higher than that of the pure fiber. Treatments with high acid concentrations led to higher IC. After the statistical experimental design, mixtures of polypropylene with fibers prepared after different treatments were performed in a mini-extruder. It was possible to observe a sharp increase in the mechanical properties through the dynamic mechanical thermal analysis (DMTA).     

Continuous cellulose fiber-reinforced cellulose ester composites. I. Manufacturing options

Thermoplastic fiber composites were prepared using high modulus lyocell (regenerated cellulose) fibers for reinforcement and cellulose acetate butyrate (CAB) as matrix. Choices were made with regard to fiber options (fabric versus continuous tow) and method of matrix deposition (prepregging by powder coating, film stacking, or solution impregnating). The results suggest that solution-prepregged fiber tow consolidated at circa 200°C produced unidirectional consolidated panels with tensile strength, modulus, and strain at failure values of approximately 250MPa,>20GPa and 3–4%, respectively, at fiber volume contents of approximately 60%. Modulus and ultimate tensile strength increased with fiber content, and modulus followed rule-of-mixture behavior. Adequate surface wetting and matrix-fiber adhesion were found with solution-prepregged composites. The unexpectedly low strain at failure (2 to <4%) was attributed to brittle matrix failure, and failure surfaces revealed that the fibers, for the most part, remained intact after the matrix had failed.     

Extraction and characterization of new cellulosic fibers from Indian mallow stem: An exploratory investigation

Natural fibers are one of the good alternative sources for replacing synthetic fiber and reinforcing polymer matrices because of their eco-friendly nature. This investigation deals with the extraction and characterization of new natural fiber from Indian mallow plant stem. The physico-chemical, thermal, and mechanical properties of Indian mallow fibers (IMFs) were reported and compared with other natural fibers for the first time. Cellulose (78.22%), wax (0.47%), density (1.33 g/cm³), and tensile strength (979.83 MPa) were recognized in IMFs. Fourier transform-infrared spectroscopy, X-ray diffraction, and thermo-gravimetric analysis confirmed that IMFs are rich in cellulose content and thermally stable with a crystallinity index of 72%.