Influence of xylan on the degradability of laboratory kraft pulps from hardwood and reed canary grass in acid hydrolysis

The depolymerisation of laboratory-prepared kraft pulps from birch, eucalyptus and reed canary grass during acid hydrolysis was studied. The intention was to study especially the influence of xylan content on the levelling-off degree of polymerisation (LODP) and on the dissolution of carbohydrates during the acid hydrolysis. The xylan content in the pulps was varied by prehydrolysis prior to the kraft pulping or by alkali-extraction of the bleached pulps, and the levelling-off degree of polymerisation was compared with the amount of xylan left in the pulps at LODP. The dimensions of the original fibers in the pulps and of the fiber fragments after hydrolysis were also measured. It was found that the fiber fragments after hydrolysis were longer in the pulps containing a higher amount of xylan. Xylan thus appears to prevent degradation during acid hydrolysis, both on the fiber level and on the individual cellulose fibril level.     

The Degree of Disorder in Hardwood Kraft Pulps Studied by Means of LODP

The amount of disordered material in two types of hardwood kraft pulps was estimated by determining the weight loss at the point where the levelling-off degree of polymerisation (LODP) was reached. The pulps used were commercial pulps viz (1)one conventional birch kraft and (2)one mixed hardwood (MHW) kraft pulp that had been prehydrolysed prior to cooking. The results indicated that the hemicellulose xylan is closely associated with the cellulose in commercial birch pulps. It is therefore only possible to use LODP as a measure of the crystallite length of hardwood cellulose in highly purified pulps, such as prehydrolysed kraft pulp. A model explaining the LODP-results is proposed.     

13C CPMAS NMR investigations of cellulose polymorphs in different pulps

In order to obtain information about the crystallinity and polymorphs of cellulose, and the occurrence of hemicelluloses in pulp fibers, wood cellulose, bacterial cellulose, cotton linters, viscose, and celluloses in different pulps were investigated by solid state ¹³C CPMAS NMR spectroscopy. A mixed softwood kraft pulp and a dissolving-grade pulp were treated under strongly alkaline and acidic conditions and the effect on cellulose crystallinity was studied. The presence of different crystalline polymorphs of cellulose and the amounts of hemicelluloses are considered.     

Sulfur-free dissolving pulps and their application for viscose and lyocell

In this study, the concept of multifunctional alkaline pulping has been approved to produce high-purity and high-yield dissolving pulps. The selective removal of hemicelluloses was achieved by either water autohydrolysis (PH) or alkaline extraction (E) both applied as pre-treatments prior to cooking. Alternatively, hemicelluloses were isolated after oxygen delignification in a process step denoted as cold caustic extraction (CCE). Eucalyptus globulus wood chips were used as the raw material for kraft and soda-AQ pulping. In all process modifications sulfur was successfully replaced by anthraquinone. By these modifications purified dissolving pulps were subjected to TCF bleaching and comprehensive viscose and lyocell application tests. All pulps met the specifications for dissolving pulps. Further more, CCE-pulps showed a significantly higher yield after final bleaching. Morphological changes such as ultrastructure of the preserved outer cell wall layers, specific surface area and lateral fibril aggregate dimension correlated with the reduced reactivity towards regular viscose processing. The residual xylan after alkali purification depicted a lower content of functional groups and a higher molecular weight and was obviously entrapped in the cellulose fibril aggregates which render the hemicelluloses more resistant to steeping in the standard viscose process. Simultaneously, the supramolecular structure of the cellulose is partly converted from cellulose I to cellulose II by the alkaline purification step which did not influence the pulps reactivity significantly. Nevertheless, these differences in pulp parameters did not affect the lyocell process due to the outstanding solubility of the pulps in NMMO. Laboratory spinning revealed good fiber strength for both, regular viscose and lyocell fibers. The high molecular weight xylan of the CCE-treated pulps even took part in fiber forming.     

Upgrading of paper-grade pulps to dissolving pulps by nitren extraction: properties of nitren extracted xylans in comparison to NaOH and KOH extracted xylans

Different paper-grade pulps were extracted with nitren, NaOH and KOH in order to produce dissolving pulps and polymeric xylan. The yield and structure of the isolated nitren and alkali xylans were investigated by carbohydrate analysis, HPSEC and ¹H-NMR spectroscopy. In addition the effect of washing stages on the residual nickel content of the nitren xylans was investigated. By nitren extraction up to 98% of the xylan could be extracted out of the fully bleached eucalyptus and birch kraft pulps. The nitren extracted kraft xylans had DP values between 95 (birch) and 111 (eucalyptus). At most 5 mol% of the xylose units were substituted. In the case of pulps with low mannan content only marginally differences between the nitren and alkaline (KOH, NaOH) extractions occurred. The extraction of the relatively “mannnan rich” pulps of this study like softwood kraft and beech sulfite pulps revealed that the dissolution effect regarding mannans increased in the following order: nitren < KOH < NaOH. In general the nitren extractions required a lower chemical charge compared to the alkaline extractions, in order to yield similar amounts of xylans. On the other side the necessity of an effective nickel removal is a disadvantage of the nitren extractions.     

Properties of cellulose pulps from acidic and basic processes

Research has intensified in recent years on organic solvent pulping processes to supplement or replace conventional pulping processes. One of the main problems with organosolv pulps is the inferior tear strength compared to kraft pulps. An investigation of the properties of two acidic (acetic acid organosolv and acid sulfite) and one basic white spruce pulp (kraft) was carried out to determine factors affecting differences in tear strength. Properties evaluated were lignin and sugar content, mineral composition, ESCA oxygen-to-carbon ratios, acid-base characteristics, water wettabilities, degree of polymerization and crystallinity of cellulose, fiber length and coarseness, and physical properties of the various pulps. Differences in tear strength have been attributed to degradation and changes in the cellulose structure, the hemicellulose-lignin matrix in which the degree of polymerization of hemicelluloses plays the most important role in low yield pulps, and finally, the bonding capacity of the fiber surfaces.     

On the accessibility and structure of xylan in birch kraft pulp

The structure of -(14)-xylan, both in isolated form and as a component of bleached birch kraft pulp, was studied employing CP/MAS ¹³C NMR spectroscopy. Bleached birch kraft pulp was treated with xylanases or alkali in order to distinguish between accessible and inaccessible xylan. In xylan which was alkali-extracted from bleached birch kraft pulp, the relative contents of xylose and 4-O-methylglucuronic acid were 99.4 and 0.6 weight %, respectively, and the degree of polymerization was 70. The supermolecular structure of xylan is very sensitive to the surrounding environment. All extracted xylan chains were accessible to water and methanol and the solvent molecules easily exchanged. In bleached birch kraft pulp, cellulose fibrils interact with xylan chains, causing these to adopt a conformation similar to one of the configurations observed for dry xylan. In birch pulp, about 1/3 of the xylan was found to be accessible to digestion by xylanases or extraction with 5% w/w potassium hydroxide (aq). A signal at 81.7ppm in the C-4 region of the CP/MAS ¹³C NMR spectrum of bleached birch kraft pulp originated from xylan at the accessible fibril surfaces. A portion of a broad signal at 83.5ppm reflected inaccessible xylan, which is probably present as co-aggregates with cellulose fibril aggregates.     

Ionic liquid extraction method for upgrading eucalyptus kraft pulp to high purity dissolving pulp

High purity cellulose from wood is an important raw material for many applications such as cellulosic fibers, films or the manufacture of various cellulose acetate products. Hitherto, multi-step refining processes are needed for an efficient hemicellulose removal, most of them suffering from severe cellulose losses. Recently, a novel method for producing high purity cellulose from bleached paper grade birch kraft pulp was presented. In this so called IONCELL process, hemicelluloses are extracted by an ionic liquid–water mixture and both fractions can be recovered without yield losses or polymer degradation. Herein, it is demonstrated that bleached Eucalyptus urograndis kraft pulp can be refined to high purity acetate grade pulp via the IONCELL process. The hemicellulose content could be reduced from initial 16.6 to 2.4 wt% while persevering the cellulose I crystal form by using an optimized 1-ethyl-3-methylimidazolium dimethylphosphate-water mixture as the extraction medium. The degree of polymerization was then reduced by a sulfuric acid treatment for subsequent acetylation of the pulp, resulting in a final hemicellulose content of 2.2 wt%. When pre-treating the pulp enzymatically with endoxylanase, the final hemicellulose content could be reduced even to 1.7 wt%. For comparison, the eucalyptus kraft pulp was also subjected to cold caustic extraction and the same subsequent acid treatment which led to 3.9 wt% of residual hemicelluloses. The performance in acetylation of all produced pulps was tested and compared to commercial acetate grade pulp. The endoxylanase-IONCELL-treated pulp showed superior properties. Thus, an ecologically and economically efficient alternative for the production of highest value cellulose pulp is presented.     

Properties and treatments of pulps from recycled paper. Part II. Surface properties and crystallinity of fibers and fines

Surface properties of bleached kraft pulps were evaluated before and after recycling, and after a series of chemical treatments designed to improve and/or modify the pulp characteristics. The surface free energy characteristics of the pulps were determined using the Wilhelmy technique, and ESCA and ATR-FTIR methods were used to evaluate the chemical composition of the surfaces of the pulp fibers. In general rather small changes were noted at the fiber surfaces with recycling and chemical treatment. Recycling tended to increase the acid component and decrease the base component of the surface free energy of the pulps. This could result from exposure of carboxyl groups from hemicelluloses and/or from oxidized layers from the bleaching process. ESCA analyses also indicated increased carboxyl concentration at the surfaces of the recycled fibers. Although treatment with aqueous bases and organic solvents tended to increase the hydroxyl content on the surface of recycled pulps, the chemical treatments were not beneficial to pulp quality. AFM and SEM of fiber and fine surfaces of kraft pulps revealed that the fines fraction was altered to a much greater extent with recycling. Although recycled fibers appeared to have improved wettability, these small changes in the surface characteristics do not appear to play the dominant role in the characteristics of recycled pulps. Recycling did not change the crystallinity of whole pulps, but it increased the crystallinity of the fines fraction. The increase in the crystallinity of the fines fraction and the reduction in the water retention value (WRV) and the bulk carboxyl content (xylan) of the recycled pulps, as noted in Part I of this paper, appear to play the predominant role in determining the characteristics of recycled pulps. It appears that the loss of the hemicelluloses in the bulk of the fiber with recycling is much more important for internal fibrillation than the apparent small increase of hemicelluloses at the surface of recycled fibers.     

Purification of cellulosic pulp by hot water extraction

Hot water extraction (HWE) of pulp in a flow-through reactor was evaluated as a method to purify paper-grade pulps. About 50–80 % of the xylan and up to 50 % of the lignin in unbleached birch Kraft pulp was extracted by the HWE without losses in cellulose yield. The residual xylan content in the extracted pulps was predominantly too high for dissolving-grade applications, but some of the pulps with a xylan content of 5–7 % might still be suitable as rayon-grade pulps. Increasing extraction temperature lowered the xylan content at which cellulose yield started to decrease. Furthermore, at any given xylan content, increasing extraction temperature resulted in cellulosic pulp with higher degree of polymerization. The extracted xylan was recovered almost quantitatively as xylo-oligosaccharides. The results suggest that HWEs at elevated temperatures may be applied to purify cellulosic pulps, preferably containing a low xylan content, and to recover the extracted sugars.     

Compression molded wood pulp biocomposites: a study of hemicellulose influence on cellulose supramolecular structure and material properties

In this study, the importance of hemicellulose content and structure in chemical pulps on the property relationships in compression molded wood pulp biocomposites is examined. Three different softwood pulps are compared; an acid sulfite dissolving grade pulp with high cellulose purity, an acid sulfite paper grade pulp and a paper grade kraft pulp, the latter two both containing higher amounts of hemicelluloses. Biocomposites based the acid sulfite pulps exhibit twice as high Young’s modulus as the composite based on paper grade kraft pulp, 11–12 and 6 GPa, respectively, and the explanation is most likely the difference in beating response of the pulps. Also the water retention value (WRV) is similarly low for the two molded sulfite pulps (0.5 g/g) as compared to the molded kraft pulp (0.9 g/g). The carbohydrate composition is determined by neutral sugar analysis and average molar masses by SEC. The cellulose supramolecular structure (cellulose fibril aggregation) is studied by solid state CP/MAS ¹³C-NMR and two forms of hemicellulose are assigned. During compression molding, cellulose fibril aggregation occurs to higher extent in the acid sulfite pulps as compared to the kraft pulp. In conclusion, the most important observation from this study is that the difference in hemicellulose content and structure seems to affect the aggregation behaviour and WRV of the investigated biocomposites.     

Acid hydrolysis of some industrial pulps: effect of hydrolysis conditions and raw material

Dilute acid hydrolysis of pulps was studied by following the decrease in intrinsic viscosity of preparations of microcrystalline cellulose. The decrease in intrinsic viscosity and the loss of weight during hydrolysis at reaction temperatures of 60 and 80 °C was investigated, using acid concentrations from 0.5 to 4 M and two different acids (HCl and H₂SO₄). The same levelling-off degree of polymerisation (LODP) was reached under all hydrolysis conditions, but a longer time was needed under milder conditions. An appropriate method of determining the intrinsic viscosity at LODP was established and used in this investigation. The greatest difference in LODP was found between a birch prehydrolysed kraft pulp and a mixed hardwood prehydrolysed kraft pulp; the intrinsic viscosities at LODP being 178 and 72 dm³/kg, respectively. The effect of the intrinsic viscosity of a given starting material was also investigated, but only a small difference (10%) in the LODP was found for pulp samples with very different initial intrinsic viscosities.     

Dissolution of Cellulose in Aqueous NaOH Solutions

Dissolution of a number of cellulose samples in aqueous NaOH was investigated with respect to the influence of molecular weight, crystalline form and the degree of crystallinity of the source samples. A procedure for dissolving microcrystalline cellulose was developed and optimized, and then applied to other cellulose samples of different crystalline forms, crystallinity indices and molecular weights. The optimum conditions involved swelling cellulose in 8–9 wt % NaOH and then freezing it into a solid mass by holding it at –20°C. This was followed by thawing the frozen mass at room temperature and diluting with water to 5% NaOH. All samples prepared from microcrystalline cellulose were completely dissolved in the NaOH solution by this procedure. All regenerated celluloses having either cellulose II or an amorphous structure prepared from linter cellulose and kraft pulps were also essentially dissolved in the aqueous NaOH by this process. The original linter cellulose, its mercerized form and cellulose III samples prepared from it had limited solubility values of only 26–37%, when the same procedure was applied. The differences in the solubility of the celluloses investigated have been interpreted in terms of the degrees to which some long-range orders present in solid cellulose samples have been disrupted in the course of pre- treatments.     

The effect of eucalypt pulp xylan content on its bleachability,refinability and drainability

Currently, bleached eucalypt pulps are largely used for printing and writing (P&W) and sanitary (tissue) paper grades. Among the many pulp quality requirements for P&W and tissue paper production the xylan content is one of the most significant. For P&W papers, increasing xylans improve pulp refinability and strength properties but negatively affect bulk and drainability. For tissue paper, xylans are purportedly advantageous during paper drying in the Yankee cylinder but negatively affect paper bulk and may increase dusting during paper manufacture. On the other hand, bleachability is a very important parameter for both P&W and tissue grade pulps since bleaching cost is the second most significant in eucalypt bleached kraft pulp production. The aim of this study was evaluating the influence of eucalyptus pulp xylan content on its bleachability, refinability and drainability. A sample of industrial unbleached eucalyptus kraft pulp containing 15.6?% xylans was treated with various alkali charges at room temperature in order to obtain materials with different xylan contents. The pulps were bleached to 90 % ISO brightness with the O–D_HT–(EP)–D sequence and evaluated for their refinability and drainability. By increasing the alkali concentration in the range of 10–70 g/L pulps of 14.5–5.9 % xylans were produced with no significant impact on cellulose crystallinity. The decrease of xylan content significantly decreased pulp bleaching chemical demand, water retention value and refinability and increased pulp drainability.     

Upgrading of paper grade pulps to dissolving pulps by nitren extraction: yields,molecular and supramolecular structures of nitren extracted pulps

Different paper grade pulps were extracted with nitren in order to produce dissolving pulps and polymeric xylan. The yield and molecular structure of the extracted pulps were investigated by carbohydrate analysis and HPSEC combined with fluorescence labelling in order to additionally monitor the carbonyl and carboxyl group profiles of the pulps. The supramolecular structure of selected pulps were further studied by solid state ¹³C-CP/MAS-NMR and wide-angle X-ray scattering (WAXS). These supramolecular data of nitren extracted pulps were compared to samples extracted with NaOH and a conventional dissolving pulp in order to classify the properties of nitren extracted pulps. Nitren extraction results in selective xylan removal without noticeable degradation or oxidation of the cellulose fraction. The resulting dissolving pulps have high molar masses, a narrow molar mass distribution and the typical contents of carbonyl and carboxyl groups. The supramolecular structure of cellulose is less affected by nitren compared to strong NaOH, and the resultant dissolving pulps still have the cellulose I structure. All laboratories are members of the European polysaccharide network of excellence EPNOE.     

Dissolving-grade birch pulps produced under various prehydrolysis intensities: quality,structure and applications

Aqueous-phase prehydrolysis followed by alkaline pulping is a viable process to produce wood-based dissolving pulps. However, detailed characterisation of the achievable pulp quality, performance and cellulose structure is yet lacking. In this study, the production of hemicellulose-lean birch soda-anthraquinone pulps after prehydrolysis under various intensities was investigated. Increasing prehydrolysis intensity resulted in pulps of higher purity but lower cellulose yield and degree of polymerisation. Higher cellulose yield by using sodium borohydride during pulping was achieved at the expense of reducing pulp purity. Cellulose crystallinity was similar in all pulps indicating simultaneous degradation of both crystalline and amorphous cellulose regions. Reinforced prehydrolysis seemingly increased the cellulose crystal size and the interfibrillar distances. Moderate intensity prehydrolysis (170 °C) resulted in a pulp well suited for viscose application, whereas reinforced prehydrolysis favoured the production of acceptable cellulose triacetate dope. The performance of the pulps in viscose and acetate applications was strongly related to the chemical and structural properties.     

The effect of Fenton chemistry on the properties of microfibrillated cellulose

A fully bleached birch kraft pulp was treated with acidic hydrogen peroxide in the presence of ferrous ions (Fenton’s reagent) and thereafter treated mechanically in a colloid mill to produce a product containing microfibrillated cellulose (MFC). The produced MFC products were chemically and morphologically characterized and compared with MFC products produced without pretreatment as well as with enzymatic hydrolysis. Fenton treatment resulted in an increase in total charge and number of carbonyl groups while the intrinsic viscosity decreased. The Fenton treated pulps were easier to process mechanically i.e. they reached a higher specific surface area at a given mechanical treatment time and the MFC produced had a stable water-fibre suspension for at least 8 weeks compared to enzymatic pretreated pulps and pulps not subjected to any pretreatment.     

Effects of SPORL and Dilute Acid Pretreatment on Substrate Morphology, Cell Physical and Chemical Wall Structures, and Subsequent Enzymatic Hydrolysis of Lodgepole Pine

The effects of pretreatment by dilute acid and sulfite pretreatment to overcome recalcitrance of lignocellulose (SPORL) on substrate morphology, cell wall physical and chemical structures, along with the subsequent enzymatic hydrolysis of lodgepole pine substrate were investigated. FE-SEM and TEM images of substrate structural morphological changes showed that SPORL pretreatment resulted in fiber separation, where SPORL high pH (4.2) pretreatment exhibited better fiber separation than SPORL low pH (1.9) pretreatment. Dilute acid pretreatment produced very poor fiber separation, consisting mostly of fiber bundles. The removal of almost all hemicelluloses in the dilute acid pretreated substrate did not overcome recalcitrance to achieve a high cellulose conversion when lignin removal was limited. SPORL high pH pretreatment removed more lignin but less hemicellulose, while SPORL low pH pretreatment removed about the same amount of lignin and hemicelluloses in lodgepole pine substrates when compared with dilute acid pretreatment. Substrates pretreated with either SPORL process had a much higher cellulose conversion than those produced with dilute acid pretreatment. Lignin removal in addition to removal of hemicellulose in SPORL pretreatment plays an important role in improving the cellulose hydrolysis of the substrate.     

Conversion factors for carbohydrate analysis by hydrolysis and <Superscript>1</Superscript>H-NMR spectroscopy

Conversion factor to calibrate the lower xylan content in carbohydrate compositional analysis in wood by ¹H-NMR spectroscopy was investigated. During acid hydrolysis, xylan monomer was dehydrated as furfural, and that furfural was further degraded or condensed in acidic reaction condition. Anomeric hydrogen peaks integration in ¹H-NMR spectroscopic method excluded xylose reacted products (such as furfural and their condensed or degraded products). Only 52% of xylose was counted in anomeric hydrogen integration and 62% of xylose was counted in integration of furfural peak and anomeric hydrogen. For accurate carbohydrate compositional analysis by NMR spectroscopic method, furfural and their reacted products should be counted as xylose. Conversion factor for xylose content analysis was introduced from the acid hydrolysis of several different combinations of standard cellulose and xylan. In this study xylan conversion factor 0.66 was obtained based on compared NMR data from the prepared cellulose and xylan mixtures acid hydrolyzed with the same condition for woodmeal and pulps. With corrected xylan content calculation, NMR spectroscopic method gave rather closer carbohydrate composition compared to the other analytical methods.     

Cp/mas 13c nmr and Electron Diffraction Study of Bacterial Cellulose Structure Affected by Cell Wall Polysaccharides

Acetobacter xylinum was cultured in Schramm–Hestrin medium containing pectin (pectin medium), xylan (xylan medium), or glucomannan (mannan medium). X-ray diffractometry revealed that xylan and glucomannan affected the size of the cellulose crystals and their d-spacing values. Solid-state cross polarization magic angle spinning carbon-13 nuclear magnetic resonance spectroscopy indicated that the ratio of cellulose I was reduced by the addition of polysaccharides. These effects were more remarkable on the cellulose in the mannan medium than that in the xylan medium, and were scarcely observed in the pectin medium. Electron diffraction analysis revealed that these effects on hemicelluloses along cellulose microfibrils are continuous in the mannan medium and discontinuous in the xylan medium. These findings suggest that the uronic acid in the polysaccharides prevents interactions with cellulose leading to alterations of the structure of the cellulose crystal.