Effect of microstructure uncertainty and testing frequency on storage and loss moduli of injection molded MWCNT reinforced polyamide 66 nanocomposites

The viscoelastic behavior of multiwall carbon nanotube (MWCNT) reinforced polyamide 66 (PA 66) was evaluated to investigate the effect of CNT content and loading frequency on dynamic moduli (i.e. storage modulus E′ and loss modulus E″) and damping factor tan$\delta$. PA 66/CNT disk samples with five different CNT contents ranging from 3 wt % to 15 wt % were manufactured by injection molding. Testing was performed over the frequency range of 0.1–100 Hz at room temperature. Dynamic mechanical analysis results show that the mechanical properties are highly functions of tested frequency and the improvement on loss and storage modulus of nanocomposites with the addition of CNT is highly dependent on tested frequencies. The variability in loss modulus is significantly higher than the variability in the storage modulus indicating the correlation of loss modulus with uncertainties present in nanocomposite microstructure while storage modulus is essentially independent of microstructure for a given reinforcement content.     

Carbon-fibre epoxy prepreg (CFC) curing in an autoclave analogue process controlled by Dynamic Mechanical Analysis (DMA)

Carbon fibre prepregs have found widespread application in lightweight constructions. They are based on a carbon-fibre fabric impregnated with reactive epoxy resin. DMA measurements under temperature conditions similar to an autoclave programme were carried out using commercially available prepreg material with a high glass transition temperature. The characteristic of the temperature programme was a dynamic heating segment at 1.5 K/min followed by a longer isothermal segment at 180 °C. The courses of the storage modulus E′, loss modulus E″ and tanδ were recorded. The measuring frequency was varied between 1 Hz and 33.3 Hz. Gelation and vitrification are assigned. The influence of the measuring frequency on the time to vitrification and the correlation with DSC are discussed. The reaction does not end even after 10 h curing at 180 °C, which is interpreted as the slow cessation of the reaction caused by vitrification.     

Dynamic mechanical analysis of ethylene tetrafluoroethylene (ETFE) foils in use for transparent membrane buildings

Glass transition temperature and tan delta (the ratio of loss modulus to storage modulus) are indispensable parameters for determining appropriate application range of ETFE foils. In this study, ETFE foils in terms of specimen number, material direction and thickness were investigated with dynamic mechanical analysis (DMA) over a temperature range of -70-100 °C at frequencies of 0.1, 1, and 10 Hz. Glass transition temperatures were obtained with storage modulus, loss modulus and tan delta curves. It is found that frequency effect on glass transition temperature was proportional and that frequency effect was more significant than material direction effect. Moreover, a comparison study showed that elastic modulus determined with quasi-static experiments was greater than storage modulus calculated with dynamic mechanical experiments. To propose suitable glass transition temperature ranges for engineering application, an approach to determine confidence interval based on statistical analysis was employed. The resulting intervals with confidence coefficient of 95% were 31.2–32.7 °C, 60.5–66.4 °C and 79.6–83.3 °C for storage modulus, loss modulus and tan delta, respectively. In general, this study could provide useful observations and values for evaluating dynamic mechanical properties of ETFE foils.     

Effect of strain rate on the dynamic tensile behaviour of UHMWPE fibre laminates

Ultra-high molecular weight polyethylene (UHMWPE) fibre has great potential for strengthening structures against impact or blast loads. A quantitative characterization of the mechanical properties of UHMWPE fibres at varying strain rates is necessary to achieve reliable structural design. Quasi-static and high-speed tensile tests were performed to investigate the unidirectional tensile properties of UHMWPE fibre laminates over a wide range of strain rates from 0.0013 to 163.78 s⁻¹. Quasi-static tensile tests of UHMWPE fibre laminates were conducted at thicknesses ranging from 1.76 mm to 5.19 mm. Weibull analysis was conducted to investigate the scatter of the test data. The failure mechanism and modes of the UHMWPE fibre laminates observed during the test are discussed. The test results indicate that the mechanical properties of the UHMWPE fibre laminate are not sensitive to thickness, whereas the strength and the modulus of elasticity increase with strain rate. It is concluded that the distinct failure modes at low and high strain rates partially contribute to the tensile strength of the UHMWPE fibre laminates. A series of empirical formulae for the dynamic increase factor (DIF) of the material strength and modulus of elasticity are also derived for better representation of the effect of strain rate on the mechanical properties of UHMWPE fibre laminates.     

Apparent shear strength of hybrid glass fibre reinforced composite joints

The incorporation of nano or micro ceramic particles into fibre reinforced composites (FRC) to enhance their stiffness and durability has been widely investigated. This mechanism has been attributed to the increase in stiffness of the polymeric matrix phase and shear strength of FRCs due to the presence of particles at the interlaminar regions. In order to elucidate such effect, hybrid single-lap joints consisted of ceramic particles and glass fibre reinforced composites were evaluated to better assess the mechanical interlocking effect provided by silica and cement inclusions. A full factorial design (2³) was performed to identify the effect of the type of particle (silica and cement), particle weight fraction (2.5 and 5 wt%) and glass fibre grammage (200 and 600 g/m²) on the apparent shear strength and adherent strength of single-lap joints under tensile loading. The ceramic particle inclusions led to increased apparent shear strength and adherent strength. The inclusion of 5 wt% ceramic particles into 600 g/m² cross-ply glass fibre composites enhanced both adherent and apparent shear strengths.     

EMI shielding and dynamic mechanical analysis of graphene oxide-carbon nanotube-acrylonitrile butadiene styrene hybrid composites

Carbon nanomaterials such as carbon nanotubes (CNTs), graphene and their hybrid have been studied extensively. Despite having excellent properties of CNTs and graphene have not yet been fully realized in the polymer composites. During fabrication agglomeration of CNTs and restacking of graphene is a serious concern that results in the degradation of properties of nanomaterials into the final composites. To improve the dispersion of CNTs and restacking graphene, in the present research work, we focused on the hybridization of graphene oxide and CNTs. Multiwalled carbon nanotubes (MWCNTs), functionalized carbon nanotubes (FCNTs), and graphene oxide-carbon nanotubes (GCNTs) reinforced acrylonitrile butadiene styrene (ABS) composites were prepared separately by vacuum filtration followed by hot compression molding. Further, dynamic mechanical analysis (DMA), and electromagnetic interference (EMI) shielding properties of ABS composites reinforced carbon nanofillers were investigated. The dynamic mechanical properties of polymers strongly depend on the adhesion of fillers and polymer, entanglement density of polymer chains in the presence of carbon fillers. The dynamic mechanical characteristics such as storage, loss modulus, and damping factor of prepared composites were significantly affected by the incorporation of MWCNTs, FCNTs, and GCNTs. Maximum EMI shielding effectiveness of −49.6 dB was achieved for GCNT-ABS composites which were highest compared to MWCNTs-ABS composites (−38.6 dB) and FCNTs-ABS composites (−36.7 dB) in the Ku band (12.4–18 GHz). These results depict the great potential of GCNTs-ABS composites to be used in various applications of efficient heat dissipative EMI shielding materials for electronic devices.     

Investigating time–temperature superpositioning in crosslinked polymers using the tube‐junction model

This article examines the application of time–temperature superpositioning (TTS) in certain thermorheologically complex polymers using a recently developed phenomenological model that describes crosslinked polymer viscoelasticity based on fundamental physical considerations. The model's capability to calculate both isochronal temperature sweeps and isothermal frequency sweeps of storage and loss moduli allows us to simulate conditions typical of certain thermorheologically complex polymers. We use the model to generate modulus frequency sweeps over the limited range of frequencies that are typically accessible to experiments. We apply TTS to shift these sweeps along the frequency axis to construct master curves. The model master curves are then compared with the model's “true” moduli curves over the full frequency domain at the reference temperature. This comparison suggests that nonsuperposability may go unnoticed if we only rely on the smoothness of the storage modulus master curve. Superpositioning to achieve a smooth loss modulus master curve tends to be more reliable. This has serious implications for assessing the reliability of relaxation moduli and creep compliance master curves that have no associated loss component that can be used to assess the quality of superpositioning. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 127–142, 1999     

Effect of surface treatment with potassium permanganate on ultra-high molecular weight polyethylene fiber reinforced natural rubber composites

The effects of surface treatment using potassium permanganate on ultra-high molecular weight polyethylene (UHMWPE) fibers reinforced natural rubber (NR) composites were investigated. The results showed the surface roughness and the oxygen-containing groups on the surface of the modified fibers were effectively increased. The NR matrix composites were prepared with as-received and modified UHMWPE fibers added 0–6 wt%. The treated fibers increased the modulus and tensile stress at a given elongation. The tear strength increased with increasing fiber mass fraction, attained maximum values at 4 wt%. The hardness of composites exhibited continuous increase with increasing the fiber content. The dynamic mechanical tests showed that the storage modulus and the tangent of the loss angle were decreased in the modified UHMWPE fibers/NR composites. Several micro-fibrillations between the treated fiber and NR matrix were observed, which meant the interfacial adhesion strength was improved.     

On the role of TiO<Subscript>2</Subscript> nanoparticles on thermal behavior of flexible polyurethane foam sandwich panels

A series of flexible polyurethane foam (FPUF) and monolithic polyurethane (PU) sandwich panels reinforced with different contents of TiO₂ nanoparticles (0, 0.5 and 1 mass%) have been successfully prepared by compression molding process at room temperature. The influence of TiO₂ nanoparticles on the thermal properties of PU matrix has been investigated by thermogravimetric and dynamic mechanical thermal analysis (DMTA). The morphology of porous structure of FPUF sandwich panels has been characterized by scanning electron microscopy. The presence of TiO₂ nanoparticles as reinforcement has improved the thermal properties of the FPUF and PU sandwich panel samples. It has been observed that FPUF and PU sandwich panel reinforced with 1 mass% of TiO₂ nanoparticles possessed the highest enhancement in thermal properties in all accomplished thermal tests. The DMTA results for the FPUF and PU sandwich panel reinforced with 1 mass% of TiO₂ nanoparticles indicated that the storage modulus and loss modulus have increased about 1.22 and 1.25 times, 1.5 and 1.55 times, respectively, compared to pure samples. Furthermore, the glass transition (T _g) obtained from the damping factor (tanδ) curves has increased 2 and 1 °C for FPUF and PU sandwich panels, respectively.     

橡胶在动态载荷下的能量损耗分析

以交联密度不同的同类轮胎胎面胶A1和A2为研究对象,通过动态拉伸实验得到储能模量及损耗模量随频率变化的曲线.建立了黏弹性广义Maxwell模型来定量分析不同温度的橡胶在不同频率的动态载荷下的能量损耗.采用非线性规划的方法分别在低频(10~25 Hz)及高频(25~60 Hz)下拟合模量-频率曲线,得到黏弹性广义Maxwell模型的参数值.采用有限元软件Abaqus模拟胎面胶动态拉伸过程并计算胎面胶的损耗角正切,得到不同温度下胎面胶的损耗角正切随激振频率的变化规律,通过和实验结果的比较证明文中所述黏弹性广义Maxwell模型及其参数获取方法可准确应用于胎面胶的动态拉伸性能分析.预测了在不同温度及频率下每一循环载荷周期中胎面胶的应力-应变迟滞回线以及单位体积胶料的能量损耗,阐释了不同温度下的胎面胶的能量损耗随频率的变化规律,同时结合2种胎面胶的交联密度测试数据分析了胶料的构效关系.     

Modelling physical properties of highly crystallized polyester reinforced with multiwalled carbon nanotubes

The effects of carbon nanotubes dispersion into thermoplastic polymers are complex and strongly dependent upon their aggregation state. A poly(ethylene terephthalate) (PET) matrix has been reinforced through addition of multiwalled carbon nanotubes (MWCNTs). Such an addition has generated an increase in flexural modulus and a decrease in flexural strength at room temperature, and an increase in both properties above the glass transition temperature (at 100 °C). These different behaviours, dictated by temperature, have been investigated through two different micromechanical models that have permitted to put forward hypothesis on failure mechanisms and to shed light on the role played by crystalline phase. The results of thermal analyses have shown that the heat capacity of PET nanocomposites varies according to the MWCNTs content as the flexural modulus. Such a similarity has suggested to modify the Halpin-Tsai equations (H-T), typically used to predict elastic properties of short fibres reinforced composites, in order to determine the relationships occurring between PET specific heat and aspect ratio of dispersed MWCNT. The analyses performed by means of either classical H-T (elastic modulus) or modified H-T (heat capacity) equations, provided very similar estimation of the MWCNT aspect ratios. In addition, a simple elaboration of the modified H-T equations permitted the calculation of rigid amorphous fraction (RAF) into PET. The obtained values were slightly higher than those evaluated by means of a procedure based on the loss tangent peak variation measured through dynamic mechanical experiments. The detected strength decrease at 25 °C have been attributed to crack propagation through a percolative path between crystalline coating layer of MWCNTs and PET (favoured by matrix brittleness), while at 100 °C the crack propagation is hampered by rubbery behaviour of the matrix.     

The structural,electronic, elastic,vibration and thermodynamic properties of GdMg

We have investigated the structural, elastic, electronic, vibration and thermodynamic properties of GdMg alloy using the methods of density functional theory within the generalized gradient approximation (GGA) for the exchange-correlation functional. We have presented the results on the basic physical parameters, such as the lattice constant, bulk modulus, pressure derivative of bulk modulus with and without spin-polarization (SP), second-order elastic constants, Zener anisotropy factor, Poisson's ratio, Young's modulus, and isotropic shear modulus. The thermodynamic properties of the considered compound are obtained through the quasi-harmonic Debye model. In order to obtain further information, we have also studied the pressure and temperature-dependent behavior of the volume, bulk modulus, thermal expansion coefficient, heat capacity, and Debye temperature in a wide temperature range of 0–1200 K. We have also calculated phonon frequencies and one-phonon density of states for B2 structure of GdMg compound. The temperature-dependent behavior of heat capacity and entropy obtained from phonon density of states for GdMg compound in B2 phase is also presented.     

Evaluation of interlaminar fracture toughness and dynamic mechanical properties of nano TiO2 coated flax fibre epoxy composites

In this study, fibre modification technique is performed by coating nano titanium dioxide (TiO₂) particles on flax fibres. The fibre surface is treated with silane coupling agents and coated with nanoparticles at weight percentage 0.2, 0.4, 0.6 and 0.8% to develop chemical bonding at the fibre matrix interface. The improved interface is evaluated by performing Mode I, Mode II interlaminar fracture toughness (ILFT), and Dynamic mechanical analysis (DMA). The results indicate that the fibre modified composites with 0.4 wt % and 0.6 wt % coating shows 37% and 24% improvement in Mode I and Mode II ILFT values respectively. The storage modulus from the DMA analysis also exhibits improvement for the fibre modified composites. SEM analysis explains the changes in the fracture mechanism. FTIR analysis provides the details on the fibre coating by nanoparticles.     

Application of fractional calculus methods to asymmetric dynamical response of CB-Filled rubber

Frequency-sweep tests at various temperatures were conducted to study the asymmetric dynamic response of carbon black (CB) filled rubber. The master curves of storage modulus were constructed by use of time-temperature superposition (TTS), and the dynamic response of the material over a wide range of frequencies covering about 20 decades exhibits asymmetry. Based on the experimental results, the fractional Zener model and Prony series are verified to be unsuitable to reproduce the dynamicviscoelastic behavior. Therefore, a modified model by adding a spring-pot into the fractional Zener model is presented. The applicability of the modified model in describing the dynamic behavior of the CB-filled rubber is validated by the experimental results.     

Kapok/cotton fabric–polypropylene composites

Kapok/cotton fabric has been used as reinforcement for conventional polypropylene and maleic anhydride grafted polypropylene resins. Treating the reinforcement with acetic anhydride and sodium hydroxide has modified the fabric (fibres). Thermal and mechanical properties of the composites were investigated. Results show that fibre modification gives a significant improvement to the thermal properties of the plant fibres, whereas tests on the mechanical properties of the composites showed poor tensile strength. Mercerisation and weathering were found to impart toughness to the materials, with acetylation showing slightly less rigidity compared to other treatments on either the fibre or composites. The modified polypropylene improved the tensile modulus and had the least toughness of the kapok/cotton reinforced composites. MAiPP reinforced with the plant fibres gave better flexural strength and the same flexural modulus at lower fibre content compared with glass fibre reinforced MAiPP.     

Elastic and viscoelastic properties of sugarcane bagasse-filled poly(vinyl chloride) composites

Elastic and viscoelastic properties of sugarcane bagasse-filled poly(vinyl chloride) were determined by means of three-point bending flexural tests and dynamic mechanical and thermal analysis. The elastic modulus, storage modulus, loss modulus, and damping parameter of the composites at fibre contents of 10, 20, 30, and 40% in mass were determined, as well as those of the unfilled matrix. There was a correlation between the elastic modulus and storage modulus of the composites. Moreover, the elastic and viscoelastic properties of the composites were highly influenced by fibre content.     

Dielectric and impedance properties of Sr(Sm0.5Nb0.5)O3 ceramics

Perovskite types Sr(Sm_0.5Nb_0.5)O₃, (SSN) ceramics have been prepared through solid state reaction route. The scanning electron microscopy provides information on the quality of the samples and uniform grain distribution over the surface of the samples. The field dependence of the dielectric response was measured in a frequency range from 50 Hz to 1 MHz and in a temperature range from 60 °C to 420 °C indicates polydispersive nature of the materials. An analysis of the dielectric constant (?′) and tangent loss (tanδ) with frequency is performed assuming a distribution of relaxation times as confirmed by the scaling behavior of electric modulus spectra. The frequency dependence of the electric modulus peak is found to obey Arrhenius law with activation energy of ∼0.026 eV. The complex plane impedance plot shows the grain boundary contribution for higher value of dielectric constant in the law frequency region. The frequency dependence of electrical data is also analyzed in the framework of conductivity and electric modulus formalisms. Both these formalisms show qualitative similarities in relaxation times. The scaling behavior of imaginary part of electric modulus M″ suggests that the relaxation describes the same mechanism at various temperatures in SSN.     

Novel Thermoplastic Composites from Commodity Polymers and Man-Made Cellulose Fibers

Summary: A new class of fibre reinforced commodity thermoplastics suited for injection moulding and direct processing applications has been developed using man-made cellulosic fibres (Rayon tire yarn, Tencel, Viscose, Carbacell) and thermoplastic commodity polymers, such as polypropylene (PP), polyethylene (PE), high impact polystyrene (HIPS), poly(lactic acid) (PLA), and a thermoplastic elastomer (TPE) as the matrix polymer. For compounding, a specially adapted double pultrusion technique has been employed which provides composites with homogeneously distributed fibres. Extensive investigations were performed with Rayon reinforced PP in view of applications in the automotive industry. The Rayon-PP composite is characterized by high strength and an excellent impact behaviour as compared with glass fibre reinforced PP, thus permitting applications in the field of engineering thermoplastics such as polycarbonate/acrylonitrile butadiene styrene blends (PC/ABS). With the PP based composites the influence of material parameters (e.g. fibre type and load, coupling agent) were studied and it has been demonstrated how to tailor the desired composite properties as modulus and heat distortion temperature (HDT) by varying the fibre type or adding inorganic fillers. Man-made cellulose fibers are also suitable for the reinforcement of further thermoplastic commodity polymers with appropriate processing temperatures. In case of PE modulus and strength are tripled compared to the neat resin while Charpy impact strength is increased five-fold. For HIPS mainly strength and stiffness are increased, while for TPE the property profile is changed completely. With Rayon reinforced PLA, a fully biogenic and biodegradable composite with excellent mechanical properties including highly improved impact strength is presented.     

Dynamic-mechanical properties as a function of luffa fibre content and adhesion in a polyester composite

In this work, the characteristics of a vegetable fibre (luffa cylindrica) polyester composite are studied as a function of fibre surface treatment (with NaOH, Ca(OH)₂ and silane) and fibre content (30%, 40% and 50%). Composites were prepared through compression moulding and characterized with thermogravimetric and dynamic-mechanical analyses. Higher storage modulus was obtained with Ca(OH)₂ treated composites, reaching nearly 70% increase. Higher loss modulus (E”) was noted in for silane treated fibre (at 50%) and a high peak in damping factor was noted for Ca(OH)₂ treated fibre (at 50%). Cole-cole plot showed highest homogeneity for the Ca(OH)₂ treated composites. Electron microscopy revealed the fracture modes in static tested composites. The general properties obtained indicate that the composites can only be used for low loading applications.     

Microstructural analysis of a carbon fibre reinforced AZ91D magnesium alloy composite

Interfacial regions in metal matrix composites are important in controlling the mechanical and thermal properties of these materials. An ultrahigh modulus fibre‐reinforced magnesium alloy matrix composite has been studied, with particular attention paid to the interfacial and precipitate microstructures. Fibres were surface treated but uncoated prior to composite manufacture. Observations revealed that an interface consisting of polycrystalline magnesium oxide with occasional Mg₁₇Al₁₂ (β) precipitate particles predominates. Discontinuous β particles formed at fibre surfaces, and continuous spherical and lamellar β precipitates nucleated at grain boundaries and fibre surfaces. High dislocation densities exist at the interface indicating matrix‐yielding subsequent to manufacture and that a high mean residual compressive stress acts on fibres. The effect that the observed microstructural features has on composite properties and on interfacial bonding is discussed and compared to examples in the literature. Copyright © 2005 John Wiley & Sons, Ltd.