Surface aggregation structure and surface mechanical properties of binary polymer blend thin films

During preparation of very thin polymer belnd films from a solution of polymers, the phase‐separated structures which are quite different from that observed for the bulk blend film was observed. From atomic force microscopic(AFM) observation, it is concluded that the surface undulation, which reflects the phase separated morphology of the blend system, is present. In the case of (polystyrene(PS)/poly(methyl methacrylate)(PMMA)) blend system, a large influence of end‐group chemistry on the surface morphology was observed. The phase identification of the (rubbery polymer/glassy polymer) binary blend thin films was successfully achieved by scanning vioscoelasticity microsopy(SVM).     

Size effects on miscibility and glass transition temperature of binary polymer blend films

After determining the size dependent miscibility of binary polymer blend films using molecular dynamics simulation and thermodynamics, the size dependent glass transition temperatures Tg(w,D) of several polymer blend films in miscible ranges are determined by computer simulation and the Fox equation where w is the weight fraction of the second component and D denotes thickness of films. The Tg(w,D) function of a thin film can decrease or increase as D decreases depending on their surface or interface states. The computer simulation results are consistent with available experimental results and theoretical results for polymer blend films of PPO/PS [poly(2,6-dimethyl-1,4-phenylene oxide)/polystyrene] and stereoregular PMMA/PEO [poly(methyl methacrylate)/poly(ethylene oxide)]. The physical background of the above results is related to the root of mean square displacement of thin films in their different regions.     

高分子共混物梯度相结构形成过程中的界面效应

通过在高分子共混物内部引入不同的第三相界面,系统地研究了退火热处理条件下该界面对于共混物梯度相形态形成的影响.对具有一定初始粒径的共混物体系或初始近似为均相的共混体系,在第三相界面的诱导下,均能形成梯度相形态.探讨了诱导界面间距与体系相结构的关系.结果表明,当两个诱导界面间距小于所生成梯度层厚度的两倍时,梯度结构趋于交叠.继续减小诱导界面间距,则梯度结构趋于消失,诱导界面间共混物中分散相粒子快速长大,界面的诱导作用遍布整个样片,证实了我们所提出的“高分子共混物中二维条件下界面诱导加速分散相粒子粗化凝聚”的结论.     

The influence of nanoparticle fillers on the morphology of a spin-cast thin film polymer blend

Polymer/nanoparticle composite films are receiving growing attention thanks to their potential for application in ultra-thin electronic and optical devices. Polymer blend demixing has been shown to be a suitable technique for the structuring of polymer thin films and the patterning of nanoparticles (NP) within them. In this work we show that the morphology of thin polymer films made by spin-casting a polymer blend solution containing NP fillers on a surface depends strongly on the concentration of NP fillers. More specifically, polystyrene/polymethylmethacrylate (PS/PMMA) films formed from a toluene solution, and which demix following a nucleation and growth mechanism, were studied. It was found that both the height and the surface density of PMMA domains increased as the concentration of CoPt:Cu NPs in the film was increased. We find that similar effects are induced in a NP-free PS/PMMA demixed film upon increasing the molecular weight of the PS molecules. This suggests that under certain conditions the NPs and the polymer molecules in the blend do not behave as separate species but form aggregates.     

Film thickness dependence of the domain size in weakly incompatible thin polymer blend films

The surface morphology of thin polymer blend films of deuterated polystyrene (dPS) and polyparamethylstyrene (PpMS) is investigated with scanning force microscopy (SFM) and optical microscopy. From a statistical analysis of the data the most prominent in-plane length picturing the domain size as a function of the blend film thickness is determined. In ultra-thin films surface patterns directly after preparation are absent, whereas for thicker films a linear dependence is observed. After a relaxation towards equilibrium, resulting from annealing or storage under toluene vapor, the power law observed changes for ultra-thin films and remains unchanged for thicker films. Received: 27 July 2000 Accepted: 30 October 2000     

MISCIBILITY AND MORPHOLOGY OF THIN FILMS OF BLENDS OF POLYSTYRENE WITH BROMINATED POLYSTYRENES： EFFECTS OF VARYING THE MOLECULAR WEIGHT, BROMINATION DEGREE AND ANNEALING

Thin films of incompatible polymer blends can form a variety of structures during preparation and subsequent annealing process. For the polymer blend system consisting of polystyrene and poIy(styrene-co-p-bromo-styrene), i.e., PS/PBrxS, its compatibility could be adjusted by varying the degree of bromination and the molecular weight of both components comprised, in this paper, surface chemical compositions of the cast and the annealing films were investigated by X-ray photoelectron spectroscopy (XPS) and contact angle measurement; meanwhile, surface topographical changes are followed by atomic force microscopy (AFM). In addition, substantial attention was paid to the effect of annealing on the morphologic variations induced by phase separation and/or dewetting of the thin film. Moreover, the influences of the molecular weight, Aw, as well as the brominated degree, x%, on the sample surface are explored systematically, and the corresponding observations are explained in virtue of the Flory-Huggins theory, along with the dewetting of the polymer thin film.     

Multitechnique characterization of thin films of immiscible polymer systems: PS–b‐PMMA diblock copolymers and PS–PMMA symmetric blends

Immiscible polymer systems are known to form various kinds of phase‐separated structures capable of producing self‐assembled patterns at the surface. In this study, different surface characterization methods were utilized to study the surface morphology and composition produced after annealing thin polymer films. Two different SIMS techniques—static time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS) and dynamic nano‐SIMS—were used, complemented by x‐ray photoelectron spectrometry (XPS) and atomic force microscopy (AFM). Thin films (spin‐coated onto silicon wafers) of polystyrene (PS)–poly(methyl methacrylate) (PMMA) symmetric blends and diblock copolymers of similar molecular weight were investigated. Surface enrichment by PS was found on all as‐cast samples. The samples were annealed at 160 °C for different time periods, after which the blend and the copolymer films exhibited opposite behaviour as seen by ToF‐SIMS and XPS. The annealed blend surface presented an increase in the PMMA concentration whereas that of copolymers showed a decrease in PMMA concentration compared with the as‐cast sample. For blends, the nano‐SIMS as well as AFM images revealed the formation of phase‐separated domains at the surface. The composition information obtained from ToF‐SIMS and XPS, as well as the surface mapping by nano‐SIMS and AFM, allowed us to conclude that PS formed phase separated droplet‐like domains on a thin PMMA matrix on annealing. The three‐dimensional nano‐SIMS images showed that the PS droplets were supported inside a rim of PMMA and that these droplets continued from the surface like columnar rods into the film until the substrate interface. In the case of annealed copolymer samples, the AFM images revealed topographical features resembling droplet‐like domains on the surface but there was no phase difference between the domains and the matrix. In the case of copolymers, owing to the covalent bonding between the blocks, complete phase separation was not possible. The three‐dimensional nano‐SIMS images showed domain structures in the form of striations inside the film, which were not continuous until the substrate interface. Information from the different techniques was required to gain an accurate view of the surface composition and topographical changes that have occurred under the annealing conditions. Copyright © 2005 John Wiley & Sons, Ltd.     

基板界面对PS/PMMA共混物薄膜相逆转组成比的影响

近年来高分子共混体系中的界面、表面效应逐渐引起了越来越多研究者的兴趣 .人们发现 ,当共混物薄膜厚度减至一定程度时 ,聚合物共混物薄膜中的相形态、相容性及相分离动力学与本体中有较大的不同[1～ 3] .基板界面作用对共混薄膜体系的热力学、动力学行为产生很大的影响 .我们以往的研究 [4 ,5]也发现 ,PP/EVAc(70 /30 )共混体系退火过程中 ,基板界面 (如玻璃 )作用可大大加速分散相(EVAc)粒子的粗化凝聚过程 .本研究用聚甲基丙烯酸甲酯和聚苯乙烯共混物的四氢呋喃溶液在不同基板介质 (如玻璃基板 ,PP基板 )上成膜 ,用相差显微镜观测了…     

界面张力在基板诱导共混物分散相粒子粗化生长加速现象中的作用

通过相差显微镜和计算机图像处理来研究两相聚合物体系的粗化过程 .将具有不同聚比的乙烯 聚醋酸乙烯酯 (EVAc)共聚物与聚丙烯 (PP)共混 ,制备不同相界面张力的系列共混物薄膜 .观察了在玻璃基板的作用下 ,不同界面张力体系的分散相粒子粗化行为 ,发现界面张力在约 0 4 8·1 0 - 5N cm以上的体系中分散相粒子的粗化有明显的加速现象 ,粒子体积生长与时间关系的指数大于 1 0 ;而两相界面张力较低的情况下 ,选择具有不同表面极性的基板对同一体系试验 ,我们均未发现有粗化加速现象产生 ,且采用不同基板之间的试验结果差异很小 ,亦即当高分子共混物的相界面张力大于一定值时 ,仅与基板存在有关 ,粒子的粗化行为被加速     

Surface‐directed morphology evolution in ternary blends of polyethylene,polypropylene, and ethylene–propylene copolymer: A study by laser scanning confocal fluorescence microscopy

With laser scanning confocal fluorescence microscopy, we demonstrate a novel type of morphology evolution in moderately thick films (70–100 μm) of ternary blends of polypropylene (PP), polyethylene (PE), and ethylene–propylene rubber (EPR), in which EPR is labeled with a benzothioxanthene dye (HY‐EPR). The blends are prepared by solution blending, and the phase morphology evolves during the annealing of the blend films in a stainless steel mold. Our results indicate that wetting of the mold surface is a driving force in morphology evolution for the two blend compositions investigated. For 81/14/5 PP/PE/HY‐EPR, phase evolution within the mold results in a laminar structure and hydrodynamic channels, features which have previously been found in thin films of polymer blends as a result of surface‐directed spinodal decomposition. In a blend with a lower weight fraction of the dispersed phase (92/7/1 PP/PE/HY‐EPR), we find that the PE/HY‐EPR domains are larger and more polydisperse closer to the surface because of wetting of the mold wall. We also show that the phase morphology in these films can be controlled by the nature of one or both of the surfaces being varied. When one of the mold surfaces is replaced with a thin film of PP homopolymer, we observe draining of PE/HY‐EPR from the PP to the mold surface, which results in a bilayer structure. A trilayer morphology is likewise obtained by the replacement of both mold surfaces with PP. We also carry out three‐dimensional image reconstruction on a single PE/HY‐EPR particle within the 81/14/5 PP/PE/HY‐EPR blend to obtain detailed information on the interphase structure. We find that HY‐EPR of this composition (30/70 ethylene/propylene) fully coats the PE dispersed phase and partially penetrates the PE droplets. This result falls between the interphase structures found for previously investigated EPR compositions (40/60 and 80/20 ethylene/propylene). © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 637–654, 2003     

Nanostructure formation in polymer thin films influenced by humidity

The influence of relative humidity (RH) during the film preparation on the surface morphology and on the material distribution of the resulting technical polymer blend films consisting of poly (methyl methacrylate) (PMMA) and poly (vinyl butyral) (PVB) is investigated by atomic force microscopy. Both pure polymers and polymer blends with different compositions of PVB/PMMA dissolved in tetrahydrofuran (THF) were used. Polymer films prepared under dry conditions (RH < 20%) are compared with those that have the same polymer composition but were prepared under increased humidity conditions (RH > 80%). The films consisting of the pure polymers showed a nonporous surface morphology for low‐humidity preparation conditions, whereas high‐humidity preparation conditions lead to porous PVB and PMMA films, respectively. These pores are explained as the result of a breath figure formation. In the case of the polymer blend films containing both polymers, porous or phase‐separated surface structures were observed even at low‐humidity conditions. A superposition of the effects of phase separation and breath figure formation is observed in the case of polymer blend films prepared under high‐humidity conditions. Atomic force microscopy (AFM) images taken before and after the treatment with ethanol as a selective solvent for PVB indicate that PMMA is deposited on top of a PVB layer in the case of the low‐humidity preparation process whereas for high‐humidity conditions the silicon substrate is covered with a PMMA film. Copyright © 2006 John Wiley & Sons, Ltd.     

Direct visualization of dewetting of molecularly thin liquid films on solid surfaces

The effect of the surface energy gamma, disjoining pressure, Pi, and roughness on the dewetting of molecularly thin liquid lubricant films on magnetic disks, which have sub-nanometer surface topography, has been investigated by visualizing the dewetting process directly using ellipsometric microscopy. The dewetting process of thin liquids on the rough surface is determined not only by the well-known instability of films, which is determined by the sign of dPi/dh, but also by the sign of Pi and the surface topography of the substrate even if its roughness is of the sub-nanometer order. The dewetting film formed small droplets, which were not along the surface topography of the substrate, when Pi < 0. On the other hand, it formed grooves along the surface topography with a sub-nanometer roughness when Pi > 0. Moreover, the sub-nanometer roughness initiated the dewetting of the metastable liquid thin films.     

Interface-Induced Coarsening Process in Polymer Blends

The coarsening process of the droplets in a two-phase polymer blend (PP/EVAc) was studied under two-dimensional and three-dimensional conditions using a phase contrast microscope and computer image analyzer. The results showed that under three-dimensional conditions the growth of the droplet's radius with time follows r(3) approximately t(1.01), corresponding to the evaporation-condensation theory of Lifshitz-Slyozov, r(3) approximately t, while under two-dimensional conditions the growth law is r(3) approximately t(1.31). The growth rate of the droplets under two-dimensional conditions is faster than that under three-dimensional conditions. This difference is caused by an interfacial interaction (wetting effects) between the substrates and polymer blend. The existence of the interface promoted the coarsening process of the polymer blend under two-dimensional conditions. Copyright 2001 Academic Press.     

Specular and Diffuse Reflectance of Phase‐Separated Polymer Blend Films

Diffuse reflectors have various applications in devices ranging from liquid crystal displays to light emitting diodes, to coatings. Herein, specular and diffuse reflectance from controlled phase separation of polymer blend films, a well‐known self‐organization process, are studied. Temperature‐induced spinodal phase separation of polymer blend films in which one of the components is selectively extracted is shown to exhibit enhanced surface roughness as compared to unextracted films, leading to a notable increase of diffuse reflectance. Diffuse reflectance of UV–visible light from such selectively leached phase‐separated blend films is determined by a synergy of varying lateral scale of phase separation (≈200 nm to 1 μm) and blend film surface roughness (0–40 nm). These critical parameters are controlled by tuning annealing time (0.5–3 h) and temperature (140, 150, 160 °C) of phase separation. Angle‐resolved diffuse reflection studies show that the surface‐roughened polymer films exhibit diffuse reflectance up to 40° from normal incident light in contrast to optically uniform as‐cast films that exhibit largely specular reflectance. Furthermore, the intensity of the diffusively reflected light can be enhanced (300–700 nm) or reduced (220–300 nm) significantly by coating the leached phase‐separated films with a thin silver over layer.

     

Influence of graphene reinforcement in conductive polymer: Synthesis and characterization

Lightweight conductive polymers are considered for lightning strike mitigation in composites by synthesizing intrinsically conductive polymers (ICPs) and by the inclusion of conductive fillers in insulating matrices. Conductive films based on polyaniline (PANI) and graphene have been developed to improve through‐thickness conductivity of polymer composites. The result shows that the conductivity of PANI enhanced by blending polyvinylpyrrolidone (PVP) and PANI in 3:1 ratio. Conductive composite thin films are prepared by dispersing graphene in PANI. The conductivity of composite films was found to increase by 40× at 20 wt% of graphene inclusion compared with PVP and PANI blend. Fourier‐transform‐infrared (FTIR) spectra confirmed in situ polymerization of the polymer blend. The inclusion of graphene also exhibits an increase in Tg by 21°C. Graphene additions also showed an increase in thermal stability by approximately 148°C in the composite films. The mechanical result obtained from DMA shows that inclusion of graphene increases the tensile strength by 48% at 20 wt% of graphene reinforcement. A thin, highly conductive surface that is compatible with a composite resin system can enhance the surface conductivity of composites, improving its lightning strike mitigation capabilities.     

Pattern Formation in Thin Polymer Films Containing Conducting Polyaniline

Summary: In the present work knowledge the authors tried to direct the phase separation process in a thin polymer composite film to manufacture a polymer pattern via self organisation of the blend components. The Au substrate was modified by applying with a PDMS stamp a pattern of alternating stripes of a self-assembled monolayer. This in turn influenced the microstructure of the blend, allowing for the production of elongated domains repeating the pattern of the substrate. The blends studied in this work contained conducting polyaniline doped with camphorsulfonic acid or diphenyl phosphate and polystyrene. The role of the dopant was to induce electrical conductivity in polyaniline as well as to improve its solubility in common organic solvents. The microstructure of thin films was analysed using atomic force microscopy (AFM), dynamic secondary ion mass spectroscopy (dSIMS) and optical microscopy.     

热诱导金属/聚合物膜系图案化控制的研究

近年来 ,在简单体系上形成复杂规则的图案已引起诸多学者的注意 ,其中以聚合物为母体的体系发展了模板、局部紫外照射和激光诱导等一系列技术 ,从而得到可控的表面图案[1～ 6] .本文用激光刻蚀法对溅射在聚合物膜上的金属薄膜进行处理 ,在热诱导情况下使金属 /聚合物膜系表面产生了规则的图案 .薄膜热应力的可控释放作用和激光刻蚀造成的区域局限作用被认为是诱导这种可控图案产生的两种基本要素 .通过控制激光刻蚀区域 ,可控制薄膜表面形貌变化 ,从而实现可控的图案化设计 .1　实验部分1.1　原料及仪器　聚苯乙烯 (PS) :北京燕山石油化工…     

Instabilities during the formation of electroactive polymer thin films

The solvent-induced film structure of poly(n-vinyl carbazole) (PVK) thin films on indium tin oxide (ITO)-coated glass was examined. PVK thin films were prepared via spin-coating using five different solvents. We investigated the relationship between the solvent characteristics and film properties, including surface roughness and structure, film thickness, and density. The spin-coated polymer thin films are not in thermodynamic equilibrium; rather, the film properties are affected by the dynamics of the spin-coating process. We found that water present in tetrahydrofuran (THF) induces dewetting of PVK films during the spin-coating process. Solvents with a high evaporation rate lead to high surface roughness due to Marangoni convection. The results show that the surface roughness and structure of the films are dominated by the dynamics of the film formation process, rather than thermodynamic interactions between the polymer and solvents.     

Controlled Nanopores in Thin Films of Nonstoichiometrically Supramolecularly Assembled Graft Copolymers

Herein, nanometer‐scale morphologies of graft‐copolymer‐like supramolecular thin films, composed of sulfonic acid terminated polystyrene (SPS) and poly(2‐vinylpyridine) (P2VP), and their application to antireflection coatings were investigated. The intermolecular complexes of SPS and P2VP, formed through nonstoichiometric multiple hydrogen bonding between the sulfonic acid group of SPS and the nitrogen atom in pyridine unit of P2VP, occurring in film deposition allowed for the formation of spherical micelles (with SPS and P2VP as the corona and core, respectively) in the thin film. Interestingly, the domain size of the micelles was tunable from approximately 20 to 90 nm on average by controlling either the blend ratio of components or the concentration of polymer solution. Furthermore, nanoporous thin films could be easily prepared by removing the core of micelle‐based nanostructures by using a simple solvent etching process, leaving sulfonic acid groups on the surface of nanopores, which can be utilized as potential functional sites. Those resultant nanoporous thin films were conveniently employed as an antireflection layer on a glass substrate, giving a maximum 97.8 % transmittance in the visible wavelength range.     

Periodic porous stripe patterning in a polymer blend film induced by phase separation during spin-casting

A periodic striping pattern with microscale pore size is observed on the surface of thin films prepared by spin-casting from a polystyrene (PS) and polyethylene glycol (PEG) blend solution. The pattern is created by the convection generated by thermal gradients in the solution between the substrate and film solution during solvent evaporation, the radial flow of the spin-coated solution, and the primary and secondary phase separation of the PS and PEG solutions. The formation mechanism of the periodic porous stripe pattern is discussed, wherein the effects of the polymer blend weight ratio, polymer concentration, and drying rate on the formation of the periodic porous striping pattern are investigated using scanning electron and atomic force microscopy.