Synthesis and characterization of polyaniline/silicon dioxide composites and preparation of conductive films

The focus of this study was to synthesize the inherently conductive polymer polyaniline using an optimized process to prepare polyaniline/silicon dioxide (PANI/SiO₂) composites by in situ polymerization and ex situ solution mixing. PANI and PANI/SiO₂ composite films were prepared by drop‐by‐drop and spin coating methods. The electrical conductivities of HCl doped PANI film and PANI/SiO₂ composite films were measured according to the standard four‐point‐probe technique. The composite films exhibited an increase in electrical conductivity over neat PANI. PANI and PANI/SiO₂ composites were also investigated by spectroscopic methods including UV‐Vis, FT‐IR, and Photoluminescence. UV‐Vis and FT‐IR studies showed that SiO₂ particles affect the quinoid units along the polymer backbone and indicate strong interactions between the SiO₂ particles and the quinoidal sites of PANI (doping effect). The photoluminescence properties of PANI and PANI/SiO₂ composites were studied and the PANI/SiO₂ composites showed increased intensity as compared to neat PANI. The increase of conductivity of PANI/SiO₂ composite may be partially due to the doping or impurity effect of SiO₂ where the silicon dioxides compete with chloride ions. The morphology of particles and films were examined by a scanning electron microscope (SEM). SEM measurements indicated that the SiO₂ were well dispersed and isolated in composite films. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation of polyaniline grafted multiwalled carbon nanotubes and conductive application in polyetherimide

A methodology for improving antistatic property of polyetherimide (PEI) composite using polyaniline (PANI) grafted multi‐walled carbon nanotubes (MWNTs) as conductive medium was proposed. First, the MWNTs grafted with PANI (PANI‐g‐MWNTs) were prepared by in‐situ polymerization in an emulsion system. Subsequently, PANI‐g‐MWNTs were blended with PEI using N‐methyl‐2‐pyrrolidone as solvent. After removing the solvent, the PEI/PANI‐g‐MWNT composite was prepared. As assisted conductive medium, the grafted PANI molecular chains on MWNT surface were dispersed in the PEI matrix to decrease the percolation value of the antistatic composites. The structure and morphology of PANI‐g‐MWNTs were characterized by Fourier transform infrared spectroscopy, transmission electron microscope, thermogravimetric analysis, and X‐ray powder diffraction, respectively. The dispersion of PANI‐g‐MWNTs in PEI matrix was studied by scanning electron microscope. The electrical performance was characterized by highly resistant meter. The volume resistivity of the conductivity percolation threshold was 1.781 × 10^?8 S/cm when the loading of PANI‐g‐MWNTs was 1.0 wt%. The conductivity of PANI‐g‐MWNTs/PEI composites was found to be higher than that of pristine MWNTs/PEI composite. Copyright © 2012 John Wiley & Sons, Ltd.     

Thermally conductive cyanate ester nanocomposites filled with graphene nanosheets and multiwalled carbon nanotubes

In this work, dodecylamine‐modified graphene nanosheets (DA‐GNSs) and γ‐aminopropyl‐triethoxysilane‐treated multiwalled carbon nanotubes (f‐MWCNTs) are employed to prepare cyanate ester (CE) thermally conductive composites. By adding 5 wt% DA‐GNSs or f‐MWCNTs to the CE resin, the thermal conductivities of the composites became 3.2 and 2.5 times that of the CE resin, respectively. To further improve the thermal conductivity, a mixture of the two fillers was utilized. A remarkable synergetic effect between the DA‐GNSs and f‐MWCNTs on improving the thermal conductivity of CE resin composites was demonstrated. The composite containing 3 wt% hybrid filler exhibited a 185% increase in thermal conductivity compared with pure CE resin, whereas composites with individual DA‐GNSs and f‐MWCNTs exhibited increases of 158 and 108%, respectively. Moreover, the composite with hybrid filler retained high electrical resistivity. Scanning electron microscopy images of the composite morphologies showed that the modified graphene nanosheets (GNSs) and multiwalled carbon nanotubes (MWCNTs) were uniformly dispersed in the CE matrix, and a number of junction points among MWCNTs and between MWCNTs and GNSs formed in the composites with hybrid fillers. Generally, we can conclude that these composites filled with hybrid fillers may be promising materials of further improving the thermal conductivity of CE composites. Copyright © 2014 John Wiley & Sons, Ltd.     

Changes During Storage of Electrically Conductive Blends Polyaniline–Poly(Ethylene‐co‐vinyl Acetate)

Abstract

The electrical conductivity behavior of polyaniline–poly(ethylene‐co‐vinyl acetate) (PANI–EVA) blends was variable and dynamic during their storage. It was shown that the apparent concentration of the intrinsically conductive polymer at which a conductivity jump of the blends occurs (Φ _c ) is not a constant value over time. The electrical conductivity of the films of low PANI content (below 2.5 wt.%) increased by several (ca. 5) orders of magnitude. It was found that the PANI phase undergoes a flocculation process subsequently resulting in the formation of conductive pathways and a continuous network. Besides, the shape of percolation curves was found to change during storage of the films. Decreased conductivity deviations were registered for blends of low PANI content (<2.5 wt.%), indicating that an improvement (or decreasing number of defects) of the conductive pathways took place within the bulk of the insulating EVA matrix. These results and observed phenomena are discussed by means of the interfacial model for electrically conductive polymer blends. They supported the dispersion/flocculation phase transition within similar composite materials. The phase separation and conductivity jump are attributed to the interfacial interactions between the polymeric constituents. It was shown that the microstructure of the blends consists of highly ordered PANI paths embedded in the insulating EVA matrix. Long fibrils of PANI and interconnected fractal‐like networks were observed. It was found that the sizes of the PANI domains also varied during storage of the films. Due to the spontaneous flocculation of the primary PANI particles, conductive pathways are formed at extremely low percolation threshold (Φ _c , loading level ca. 5 × 10^?3 wt. fraction). Thus, an important property of the conductive constituent, namely its solid‐state rearrangement, was proved. This PANI self‐organization is also interpreted according to the interfacial model of polymer composites. On the other hand, the competition between self‐organization of the complex of PANI with dodecylbenzenesulfonic acid and crystallization of EVA matrix has resulted in structural changes and formation of continuous conductive networks within the blends, responsible for their significantly increased conductivity.     

Synthesis of stable aqueous dispersion of graphene/polyaniline composite mediated by polystyrene sulfonic acid

A facile method of producing stable aqueous dispersion of graphene/polyaniline (PANI) composite is described, which involves the in situ polymerization of aniline on the surface of graphene with the aid of polystyrene sulfonic acid (PSS). The prepared aqueous graphene/PANI composite dispersion was very stable and no aggregation or precipitation was observed for several weeks. The excellent aqueous dispersibility and stability of the graphene/PANI composite is attributed to the cooperative interactions of π stacking interaction between PSS, PANI, and the graphene basal planes, and the electrostatic repulsions between negatively charged PSS bound on graphene/PANI composite. Fourier transform‐infrared spectrometry (FTIR), ultraviolet‐visible spectra (UV–vis), and Raman spectra confirmed the interaction of PANI and graphene in the composite, which effectively delocalize the electrons. In addition, the composite showed three orders of magnitude of conductivity increase compared with pure PANI. This new approach is simple, fast, and straightforward, representing a significant improvement in the processing of graphene/PANI composites. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Preparation of polyaniline conductive composites with diene‐rubber or polyphenylacetylene

We describe the preparation of polyaniline (PANI‐EB) by aniline oxidation with KIO₃ and the purification of the resulting dedoped polymer by an acetone extraction step to eliminate undesired by‐products from polyaniline, which could generate some safety concerns in the application and use of PANI. Excellent homogeneous and electrically conducting composite films can be prepared from chloroform solutions of purified PANI doped with camphorsulfonic acid in presence of cis‐1,4‐polybutadiene as the film‐forming agent. These films have been characterized by FT‐IR and UV‐VIS‐NIR spectroscopy. A method to synthesisze PANI directly doped with dodecylbenzenesulfonic acid (DBSA) is also reported. DBSA‐doped‐PANI was then used to prepare composites with polyphenylacetylene (PPA) by growing homogeneous films from chloroform solution. These films were conductive and were studied by FT‐IR and UV‐VIS‐NIR spectroscopy. In view of the application of these composites as gas sensors or in “electronic noses”, a short discussion is presented about the criteria used in the selection of the chemical nature of the host polymer where doped PANI is included to confer electrical conductivity. The interaction between the molecules to be detected and the polymeric sensing surface is discussed in terms of physisorption, chemisorption and charge‐transfer‐complex formation. Copyright © 2001 John Wiley & Sons, Ltd.     

A novel approach for preparation of conductive hybrid elastomeric nano‐composites

Since the discovery of carbon nanotubes (CNTs) and intrinsically conductive polymers, such as polyaniline (PANI) some research has focused on the development of novel hybrid materials by combining CNT and PANI to achieve their complementary properties. Electrically conductive elastomer nano‐composites containing CNT and PANI are described in the present investigation. The synthesis procedure includes in‐situ inverse emulsion polymerization of aniline doped with dodecylbenzene sulfonic acid in the presence of CNT and dissolved styrene‐isoprene‐styrene (SIS) block copolymer, followed by a precipitation–filtration step. The synthesis step is carried out under ultrasonication. The resulting uniform SIS/CNT/PANI dispersions are stable for long time durations. The incorporation of CNT/PANI in the SIS elastomeric matrix improves thermal, mechanical and electrical properties of the nano‐composites. The formation of continuous three‐dimensional CNT/PANI network, assumed to be responsible for enhancement of the resulting nano‐composite properties, is observed by HRSEM. A relatively low percolation threshold of 0.4 wt.% CNT was determined. The Young's modulus of the SIS/CNT/PANI significantly increases in the presence of CNT. High electrical conductivity levels were obtained in the ternary component systems. Copyright © 2013 John Wiley & Sons, Ltd.     

Morphology and thermal properties of conductive polyaniline/polyamide composite films

Polyaniline (PANI) in an emeraldine‐base form, synthesized by chemical oxidation polymerization, was doped with camphor sulfonic acid (CSA). The conducting complex (PANI–CSA) and a matrix, polyamide‐66, polyamide‐11, or polyamide‐1010, were dissolved in a mixed solvent, and the blend solution was dropped onto glass and dried for the preparation of PANI/polyamide composite films. The conductivity of the films ranged from 10^?7 to 10⁰ S/cm when the weight fraction of PANI–CSA in the matrices changed from 0.01 to 0.09, and the percolation threshold was about 2 wt %. The morphology of the composite films before and after etching was studied with scanning electron microscopy, and the thermal properties of the composite films were monitored with differential scanning calorimetry. The results indicated that the morphology of the blend systems was in a globular form. The addition of PANI–CSA to the films resulted in a decrease in the melting temperature of the composite films and also affected the crystallinity of the blend systems. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2531–2538, 2002     

Volume‐exclusion effects in polyethylene blends filled with carbon black,graphite, or carbon fiber

Conductive polymer composites possessing a low percolation‐threshold concentration as a result of double percolation of a conductive filler and its host phase in an immiscible polymer blend afford a desirable alternative to conventional composites. In this work, blends of high‐density polyethylene (HDPE) and ultrahigh molecular weight polyethylene (UHMWPE) were used to produce ternary composites containing either carbon black (CB), graphite (G), or carbon fiber (CF). Blend composition had a synergistic effect on electrical conductivity, with pronounced conductivity maxima observed at about 70–80 wt % UHMWPE in the CB and G composites. A much broader maximum occurred at about 25 wt % UHMWPE in composites prepared with CF. Optical and electron microscopies were used to ascertain the extent to which the polymers, and hence filler particles, are segregated. Differential scanning calorimetry of the composites confirmed that the constituent polymers are indistinguishable in terms of their thermal signatures and virtually unaffected by the presence of any of the fillers examined here. Dynamic mechanical analysis revealed that CF imparts the greatest stiffness and thermal stability to the composites. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1013–1023, 2002     

Engineered Molecular Chain Ordering in Single‐Walled Carbon Nanotubes/Polyaniline Composite Films for High‐Performance Organic Thermoelectric Materials

Single‐walled carbon nanotubes (SWNTs)/polyaniline (PANI) composite films with enhanced thermoelectric properties were prepared by combining in situ polymerization and solution processing. Conductive atomic force microscopy and X‐ray diffraction measurements confirmed that solution processing and strong π–π interactions between the PANI and SWNTs induced the PANI molecules to form a highly ordered structure. The improved degree of order of the PANI molecular arrangement increased the carrier mobility and thereby enhanced the electrical transport properties of PANI. The maximum in‐plane electrical conductivity and power factor of the SWNTs/PANI composite films reached 1.44×10³ S cm^?1 and 217 μW m^?1 K^?2, respectively, at room temperature. Furthermore, a thermoelectric generator fabricated with the SWNTs/PANI composite films showed good electric generation ability and stability. A high power density of 10.4 μW cm^?2 K^?1 was obtained, which is superior to most reported results obtained in organic thermoelectric modules.     

Preparation and characterization of a conductive polyaniline/polysulfone film and evaluation of the effect of co-solvent

A novel conductive dense membrane composed of polyaniline (PANI) and polysulfone (PSU) was prepared. To improve the solubility of PANI in N-methyl pyrrolidone (NMP) and consequently increase the conductivity of the eventual film, a tertiary amine (1,3-dimethyl-2-imidazolidinone, DMI) was added to the solvent as a co-solvent. Different PANI solution concentrations in NMP/DMI were used to make blend films via solution blending with PSU solution in NMP in different ratio’s of PANI/PSU. The effect of the PSU fraction on the properties of the membrane has been investigated. The electrical conductivity, doping degree, crystallinity, miscibility of the polymers and shape stability were investigated. It was observed that an increase in the PSU fraction causes a decrease in the conductivity as well as less film deformation after doping. The conductivity and shape stability of the blend film were optimized by a change in PANI concentration in the casting solution and a change in the PSU fraction. The best conductivity was achieved using 3% PANI solution in NMP/DMI and the minimum percentage of PSU, allowing good shape stability after doping, was found to be 40%.     

导电高分子的最近进展

因为导电高分子结合了金属与塑料的优点,他们一直受到很大的关注。但是他们的应用受到一些因素的影响,包括他们的电学性质,稳定性和可加工性。近来,导电高分子的性能得到很大的提高。他们在许多领域的重要应用被论证,比如透明电极,可拉伸电极,神经界面,热电转换和能量储存。这篇文章简单综述了导电高分子的电导提高和它们在热电转换,超级电容器和电池的应用。     

Thermoresponsive conductive polymer composite thin film and fiber mat: Crosslinked PEDOT:PSS and P(NIPAAm‐co‐NMA) composite

The thermoresponsive conductive composite (TCC) thin films and fiber mats, whose electrical property changed with temperature, were fabricated successfully. The thermocrosslinkable and thermoresponsive copolymer, poly(N‐isopropyl acrylamide‐co‐N‐methylolacrylamide) (PNN), was synthesized. The TCC thin film and fiber mat were fabricated by spin coating and electrospinning process of PEDOT:PSS/PNN solutions, respectively. After thermocrosslinking and doping by DMSO, the composite thin films and fiber mats were obtained. Fibrous structures of TCC fiber mats were observed by SEM. The surface resistance and conductivity of composites were measured. The thermoresponsivity and swelling ratio of TCCs were also studied. The thermoresponsive conductive property was analyzed by measuring the surface resistance of TCCs in water bath under various temperatures from 20 to 50 °C. With the increase of temperature, the TCCs shrank to be dense structure and showed lower surface resistance. The TCC fibers mat exhibited greater sensitivity to temperature than thin film owing to its fibrous structure. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1078–1087     

Syntheses of conductive adhesives based on epoxy resin and polyanilines by using N‐tert‐butyl‐5‐methylisoxazolium perchlorate as a thermally latent curing reagent

Conductive composites consisted of epoxy resin and polyanilines (PANIs) doped with dodecylbenzenesulfonic acid ( 1 ), dodecylsulfonic acid (2), di(2‐ethylhexyl)sulfosuccinic acid (3), and HCl were synthesized by use of N‐tert‐butyl‐5‐methylisoxazolium perchlorate (5) under various reaction conditions. It was found that the composites with PANI doped with acid 2 (PANI‐2) prepared by curing with 10 mol % of reagent 5 at 80 °C for 12 h showed high electroconductivity along with the low conducting percolation threshold (3 wt % of PANI‐2). Furthermore, the composite with even ?10 wt % of PANI‐2 exhibited ?10^?1 S/cm of electroconductivity. The UV–vis and IR measurements indicated that the conductive emeraldine salt form of PANI‐2 in the composite was maintained after the curing reaction. The thermal stability was studied by TGA and DSC measurements, and then, the T_d10 and T_g of the composite with 5 and 10 wt % of PANI‐2 were found to be similar to those with the cured epoxy resin itself. In addition, the similar investigation with an oxetane resin instead of the epoxy resin was also carried out. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 718–726, 2006     

Facile preparation of highly conductive,flexible, and strong carbon nanotube/polyaniline composite films

In general, the high electrical conductivity (EC) comes into conflict with the good flexibility and high strength of carbon nanotube (CNT)/polyaniline (PANI) composites. In other words, a high CNT content will bring about a high EC but lead to a low flexibility and strength due to the CNT‐constrained matrix deformation and CNT aggregation. In this work, a highly conductive, flexible and strong CNT/PANI composite film prepared via a facile solvent‐evaporation method is readily obtained by a cold stretching. The cold stretching is conducted at room temperature for the CNT/PANI film. It is observed that the cold stretching process leads to an unexpectedly enhanced EC. The as‐obtained EC of 231 S/cm is much higher than that (2 – 50 S/cm) of the previously reported CNT/PANI composite films. Meanwhile, the strength is obviously improved over that of the pure PANI film and the good flexibility is maintained to a high degree by the introduction of a proper CNT content. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1575–1585     

High thermal conductivity polylactic acid composite for 3D printing: Synergistic effect of graphene and alumina

With the continuous development of the electronics industry, in order to meet the requirements of electronic equipment to reduce the size and increase power consumption, the development of high thermal conductivity materials is crucial. In this study, thermally conductive polylactic acid (PLA) composites were prepared by constructing graphene and alumina (Al₂O₃) hybrid filler network, and it was further successfully used in additive manufacturing. Due to the synergistic effect of Al₂O₃ and graphene, the resulting composite achieved the thermal conductivity of 2.4 Wm^?1 K^?1 with 70 wt% Al₂O₃ and 1 wt% graphene, which are superior to data reported in the literature in the same filler condition. The Al₂O₃ and graphene hybrid filler network reduced the agglomeration of graphene and the thermal contact resistance between the fillers, thereby leading a faster cooling rate. Furthermore, the obtained thermally conductive PLA composite has good thermal stability at a normal temperature. The PLA composite powder obtained by the cryogenic pulverization can be used in the laser sintering additive manufacturing process to prepare a heat conductive material with a complicated shape.     

Preparation and characterization of corn starch/soy protein biocomposite film reinforced with graphene and graphene oxide nanoplatelets

Corn starch (CS) and soy protein isolate (SPI), as inexpensive, abundant, and biodegradable materials, can chemically interact well with each other to produce biofilms. However, to overcome some of their physical and mechanical limitations, it is preferred to use their composite form, employing reinforcing materials. In this study, initially, graphene (G) and graphene oxide (GO) were synthesized by a green method. Then, to enhance the polymer blend final properties, the effects of adding G and GO in the range of 0.5 to 2 wt% on physical and mechanical properties of starch/protein blend were investigated. The results showed that the presence of 0.5‐wt% G and 2‐wt% GO significantly increased the modulus of starch/protein film from 252 to 578 and 449 MPa, respectively. In addition, the thermal stability of CS/SPI/GO (2 wt%) composite film was 50°C to 60°C more than that of the pure starch/protein film. On the other hand, G‐reinforced composite films tended to decline water diffusion compared with the pure polymer film. In addition, the composite film with 2‐wt% GO content had the lowest oxygen permeation rate (3.48 cm³ μm/m²d kpa) among the other composite films.     

A New Strong-Acid Free Route to Produce Xanthan Gum-PANI Composite Scaffold Supporting Bioelectricity

Conductive hybrid xanthan gum (XG)–polyaniline (PANI) biocomposites forming 3D structures able to mimic electrical biological functions are synthesized by a strong-acid free medium. In situ aniline oxidative chemical polymerizations are performed in XG water dispersions to produce stable XG–PANI pseudoplastic fluids. XG–PANI composites with 3D architectures are obtained by subsequent freeze-drying processes. The morphological investigation highlights the formation of porous structures; UV–vis and Raman spectroscopy characterizations assess the chemical structure of the produced composites. I–V measurements evidence electrical conductivity of the samples, while electrochemical analyses point out their capability to respond to electric stimuli with electron and ion exchanges in physiological-like environment. Trial tests on prostate cancer cells evaluate biocompatibility of the XG–PANI composite. Obtained results demonstrate that a strong acid-free route produces an electrically conductive and electrochemically active XG–PANI polymer composite. The investigation of charge transport and transfer, as well as of biocompatibility properties of composite materials produced in aqueous environments, brings new perspective for exploitation of such materials in biomedical applications. In particular, the developed strategy can be used to realize biomaterials working as scaffolds that require electrical stimulations for inducing cell growth and communication or for biosignals monitoring and analysis.     

ELECTROACTIVE AND NANOSTRUCTURED POLYMERS AS SCAFFOLD MATERIALS FOR NEURONAL AND CARDIAC TISSUE ENGINEERING

Conducting polymer, polyaniline （PANI）, has been studied as a novel electroactive and electrically conductive material for tissue engineering applications. The biocompatibility of the conductive polymer can be improved by （i） covalently grafting various adhesive peptides onto the surface of prefabricated conducting polymer films or into the polymer structures during the synthesis, （ii） co-electrospinning or blending with natural proteins to form conducting nanofibers or films, and （iii） preparing conducting polymers using biopolymers, such as collagen, as templates. In this paper, we mainly describe and review the approaches of covalently attaching oligopeptides to PANI and electrospinning PANI-gelatin blend nanofibers. The employment of such modified conducting polymers as substrates for enhanced cell attachment, proliferation and differentiation has been investigated with neuronal PC-12 cells and H9c2 cardiac myoblasts. For the electrospun PANI- gelatin fibers, depending on the concentrations of PANI, H9c2 cells initially displayed different morphologies on the fibrous substrates, but after one week all cultures reached confluence of similar densities and morphologies. Furthermore, we observed, that conductive PANI, when maintained in an aqueous physiologic environment, retained a significant level of electrical conductivity for at least 100 h, even though this conductivity was decreasing over time. Preliminary data show that the application of micro-current stimulates the differentiation of PC-12 cells. All the results demonstrate the potential for using PANI as an electroactive polymer in the culture of excitable cells and open the possibility of using this material as an electroactive scaffold for cardiac and/or neuronal tissue engineering applications that require biocompatibility of conductive polymers.     

Transparent conductive films based on polymer composites containing the mixed‐valence tetrathiafulvalene nanofibers

We report the facile preparation of the conductive polymer composites containing the mixed‐valence tetrathiafulvalene (TTF) nanofibers and their applications as all‐organic transparent conductive materials. TTF can be used as a nanofiller for transforming conventional polymers to conductive materials. Self‐assemble nanofibers of the neutral and radical cation of TTF can be formed in the polymer solutions during the film deposition, and the resulting composite films with several micron thickness can serve as the conductive material with high transparency. Several kinds of conventional polymers, such as polystyrene, poly(methyl methacrylate) (PMMA), and poly(vinylpyrrolidone), can be used as a polymer matrix of the composites. The conductivities of the PMMA film containing 35 mol % of the mixed‐valence TTF and the PEDOT–PSS film showed similar values (2.8 × 10^–2 and 5.4 × 10^–1 S/cm, respectively). In contrast, the normalized transmittance of the PMMA film by 1‐μm thickness greatly increased (96%/μm) when compared with that of the PEDOT–PSS film (10%/μm). In addition, the degradation of the conductivity of the nanofibers by heating and aging was effectively suppressed in the composite samples. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6441–6450, 2009