聚氯乙烯/纳米水滑石复合材料的形态与力学性能

对由原位悬浮聚合制备的聚氯乙烯(PVC)纳米水滑石复合树脂加工得到的纳米复合材料的形态和力学性能进行了研究,并与直接熔融加工得到的PVC纳米水滑石复合材料进行比较.发现由前一方法得到的PVC纳米水滑石复合材料中纳米水滑石的分散性明显优于由后一方法得到的PVC纳米水滑石复合材料,水滑石以初级粒子形式存在,分散良好,无明显团聚体;与之对应,由前一方法得到的PVC纳米水滑石复合材料的力学性能也明显优于由后一方法得到的PVC纳米水滑石复合材料,当纳米水滑石含量小于5wt%时,复合材料的杨氏摸量、拉伸强度和缺口冲击强度均随水滑石含量增加而增大;纳米水滑石的引入可显著提高复合树脂的热稳定性;PVC纳米水滑石复合材料的储能和损耗模量略大于纯PVC材料,而损耗因子和玻璃化温度变化不大.     

Effect of new melamine-terephthaldehyde resin modified graphene oxide on thermal and mechanical properties of PVC

In this study a new melamine-terephthaldehyde resin modified graphene oxide was synthesized and used as a reinforcement of poly(vinyl chloride) (PVC). Characterization, morphology, thermal and mechanical properties of the nanocomposites were examined by means of attenuated total reflectance-Fourier transform infrared spectroscopy, X-ray diffraction, field emission-scanning electron microscopy, thermogravimetric analysis, differential scanning calorimeter and tensile properties. The first hydrochloric acid releasing data of poly(vinyl chloride) was removed by incorporation of the modified graphene oxide as compare to the neat polymer. The temperatures at 2 wt% losses, main decomposition temperatures, maximum decomposition temperatures, also shift to higher temperature in the corresponding nanocomposites as compared to the neat PVC. The tensile strength and elongation at break of the nanocomposite films was increased as compared to the neat PVC. The interesting results in crystallinity of PVC were observed with adding 5 wt% of the modified graphene oxide.     

One-pot polyvinyl chloride preparation utilizing polyacrylate latex with tertiary amine groups for improved thermal stability,toughness, and reduced reactor scaling

In this paper, crosslinked polyacrylate latex with tertiary amine groups (ACLN) and base latex without tertiary amine groups (ACL) were prepared by emulsion polymerization using butyl acrylate as the monomer and 1,4-butanediol dimethacrylate as the crosslinker. Composite resins of polyvinyl chloride (PVC), ACL/PVC and ACLN/PVC, were prepared by suspension polymerization of vinyl chloride in a 20 L high-pressure reactor by adding ACL and ACLN as modifiers. The inner pressure of the reactor and initiator concentration as a function of reaction time during suspension polymerization were studied. Morphology of resin particles, processing properties, thermal stability and mechanical properties of ACL/PVC and ACLN/PVC products were investigated. A commercial PVC product named PVC-SG5 was used as the control sample for comparison. It was found that compared with typical PVC-SG5 preparation, ACL/PVC fabrication took less time while initiator concentrations needed to be increased to 2400 ppm in ACLN/PVC preparation in order to complete the polymerization within the same time. Reactor scaling occurred during ACL/PVC preparation, but could be avoided in ACLN/PVC preparation owing to the hydrophilicity of ACLN. The morphology of ACL/PVC and ACLN/PVC particles was smooth microspheres and mosaic particle shapes, respectively, the diameter of which were all smaller than PVC-SG5 particles. The covalent-bonding existing in ACL/PVC and ACLN/PVC, and ionic-bond formation of quaternary ammonium in ACLN/PVC composite resins, between tertiary amine groups in ACLN and chlorine atoms in PVC, contributed to the dramatic increase in thermal stability. ACLN/PVC exhibited the shortest plasticizing time and the longest elongation at break, followed by ACL/PVC. The toughness of both ACL/PVC and ACLN/PVC were greatly enhanced without affecting the tensile strength and softening temperature of the resin. Thus, three issues, namely, low thermal stability, low toughness and reactor scaling during polymerization of PVC have been comprehensively solved by introducing ACLN to PVC through a one-pot method.     

Influence of physical-chemical interactions on the thermal stability and surface properties of poly(vinyl chloride)-b-poly(hydroxypropyl acrylate)-b-poly(vinyl chloride) block copolymers

The synthesis of poly(vinyl chloride) (PVC) homopolymers and poly(vinyl chloride)-b-poly(hydroxypropyl acrylate)-b-poly(vinyl chloride) (PVC-b-PHPA-b-PVC) block copolymers via a single electron - degenerative transfer mediated living radical polymerisation was carried out on a pilot scale in industrial facilities. The thermal stability of the products was assessed conductimetrically. The block copolymers, that contained a low content of PHPA (below 12 wt.%), showed thermal stability that was approximately three times greater than that of conventional PVC. Inverse gas chromatography study of the copolymers surface showed that there was a decrease in the dispersive component and greater Lewis acidity and basicity constants were observed relative to those of PVC. The thermal stabilisation of PVC when in the presence of PHPA is explained by the interactions between its functional groups and the structures formed during the thermal degradation. The thermal stability and the surface properties of PVC-b-PHPA-b-PVC were strongly dependent on the molecular weight of the block copolymer. Lewis acid-base interaction parameters were determined and are interpreted as evidence of the PVC-b-PHPA-b-PVC compatibilising function in PVC-wood flour composites.     

Novel poly(methyl methacrylate)-based ionomers used as multifunctional aids to modify poly(vinyl chloride)

Poly(methyl methacrylate)(PMMA) based ionomers with different lanthanum(La(Ⅲ)) contents(PMMA-XLa) synthesized by free radical solution polymerization were applied to poly(vinyl chloride)(PVC) resins as a kind of multifunctional aids, and their performances were evaluated by measuring the static stability time, initial discoloration, transparency, fusion behavior and tensile strength of the modified PVC. The ionomers with proper lanthanum(La(Ⅲ)) contents show a better thermal stability efficiency in comparison with traditional stabilizer lanthanum stearate. Meantime, they can accelerate PVC plasticization more efficiently than PMMA. The rigid PVC products stabilized with the ionomers present good transparency and enhanced tensile strength.     

Preparation and thermal stability of boron-containing phenolic resin/clay nanocomposites

In order to further improve thermal stability of the phenolic resins, we combined boron and clay with phenolic resins to prepare nanocomposites (BH-B, BP-B, and BE-B series). Boron-containing phenolic resin/clay (montmorillonite) nanocomposites were prepared using in situ polymerization of resol-type phenolic resins. Montmorillonite (MMT) was modified by benzyldimethylhexadecylammonium chloride (BH), benzyldimethyphenylammonium chloride (BP), and benzyltriethylammonium chloride (BE). X-ray diffraction measurements and transmission electron microscope (TEM) observations showed that clay platelets were partially exfoliated after complete curing of the phenolic resins. Thermogravimetric analysis showed that thermal decomposition temperatures (T_d) and residual weight at 790 °C of cured boron-containing nanocomposites were much higher than the corresponding nanocomposites without boron. For example, the rise in decomposition temperature of BE-B10% is about 42 °C (from 520 to 566 °C), whereas the increase in char yields is 6.4% (from 66.2% to 72.6%). However, the boron-containing composites were more prone to absorb moisture (ca. 9-14%) than boron-free ones (ca. 3-4%), which was attributed to unreacted or partially reacted boric acid during preparation process.     

聚氯乙烯/层状双氢氧化物纳米复合材料研究进展

聚氯乙烯(PVC)/层状双氢氧化物(LDHs)纳米复合材料相比于纯聚氯乙烯具有更好的热稳定性、力学性能、阻燃抑烟性、耐候性与耐光性等,是一种性能优异并具有广泛应用前景的新型聚合物基纳米复合材料。本文首先介绍了LDHs的化学组成和结构特点,并对其制备过程和性质特点进行了分析和探讨;然后综述了PVC/LDH纳米复合材料的制备、结构表征及性能等方面的最新研究进展,重点阐述了LDHs的表面有机化处理及其对PVC/LDH纳米复合材料制备与性能的重要作用;最后对其应用前景进行展望。     

PARTICLE MORPHOLOGY OF POLY(VINYL CHLORIDE)RESIN PREPARED BY SUSPENDED EMULSION POLYMERIZATION

Suspended emulsion polymerization was used to prepare poly(vinyl chloride) (PVC) resin. Fine PVC particleswere formed at low polymerization conversions. The amount of fine panicles decreases as conversion increases anddisappears at conversions greater than 30%. Scanning electron micrographs show that PVC grains are composed of looselycoalesced primary particles, especially for PVC resins prepared in the presence of poly(vinyl alcohol) dispersant. The size ofprimary particles increases and porosity decreases with the increase of conversion. In view of the particle features of PVCresin, a particle formation mechanism including the formation of primary particles and grains is proposed. The formationprocess of primary particles includes the formation of particle nuclei, coalescence of particle nuclei to form primary particles,and growth of primary particles. PVC grains are formed by the coagulation of primary particles. The loose coalescence ofprimary particles is caused by the colloidal stability of primary particles and the low swelling degree of vinyl chloride in the primary particles.     

Characterization and thermal stability of poly(vinyl chloride) plasticized with epoxidized soybean oil for food packaging

The use of phthalates in plasticized poly(vinyl chloride) (PVC) formulations has been questioned by their potential toxicity and high migration to foodstuff. Phthalates can be replaced by other harmless and environmentally friendly plasticizers, such as epoxidized soybean oil (ESBO), which has been also proved an efficient stabilizer for PVC helping to prevent degradation during processing. Formulations based on PVC with different amounts of ESBO (from 30 to 50 wt%) were fully characterized showing good compatibility and a clear increase in thermal stability. An evaluation of the use of ESBO for PVC stabilization in commercial lids was carried out by using thermogravimetric analysis (TGA). ESBO was detected in all materials and their thermal stability was highly dependent on the plasticizer concentration. Most of them showed a significant increase in thermal degradation temperatures, permitting their use in food processing at high temperatures without risk of degradation.     

Flame Retardant and Smoke Suppressant of Fe‐Organophilic Montmorillonite in Polyvinyl Chloride Nanocomposites

Two kinds of polyvinyl chloride (PVC)/organophilic montmorillonite (OMT) nanocomposites are prepared by a melt intercalation method. This study has been designed to determine if the presence of iron and zinc ions in the structure of montmorillonite (MMT) lattice can affect thermal, flame retardant and smoke suppressant properties. The information about the morphological structure of PVC/OMT nanocomposites was obtained using X-ray diffraction and transmission electron microscopy. The thermal and flame retardant properties of the nanocomposites were characterized by thermogravimetric analysis, limiting oxygen index and smoke density. The nanocomposites based on Fe-OMT exhibit better thermal, flame retardant properties and lower degradation degree than those of pure PVC. The degradation mechanism was studied by pyrolysis, gas chromatography and mass spectrometry (Py-GC-MS).     

Preparation and characterization of rigid poly(vinyl chloride)/MMT nanocomposites. II. XRD,morphological and mechanical characteristics

A Haake torque rheometer equipped with an internal mixer is used to study the influence of the amount of sodium montmorillonite (Na⁺‐MMT) and organically modified MMT (O‐MMT) on X‐ray diffraction (XRD), morphology, and mechanical characteristics of rigid poly (vinyl chloride) (PVC)/Na⁺‐MMT and PVC/O‐MMT nanocomposites, respectively. Results of XRD and transmission electron microscopy (TEM) indicate that MMT is partially encapsulated and intercalated in the rigid PVC/Na⁺‐MMT nanocomposites. However, results of XRD and TEM show MMT is partially intercalated and exfoliated in the rigid PVC/O‐MMT nanocomposites. Tensile strength, yield strength, and elongation at break of the rigid PVC/MMT nanocomposites were improved simultaneously with adding 1–3 wt % Na⁺‐MMT or O‐MMT with respect to that of pristine PVC. However, the addition of Na⁺‐MMT or O‐MMT should be kept as not more than 3 wt % to optimize the mechanical properties and the processing stability of the rigid PVC/MMT nanocomposites. SEM micrographs of the fractured surfaces of the rigid PVC/Na⁺‐MMT and PVC/O‐MMT nanocomposites both before and after tensile tests were also illustrated and compared. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2145–2154, 2006     

Improvement of PVC/α-MnO2–LVA nanocomposites properties: A promising adsorbent for Pb(II) uptake

Poly(vinyl chloride) (PVC) has some defects which have limited its utilization. Incorporation of nanoparticles within the PVC matrix is a suitable solution. Therefore, the alpha manganese dioxide (α-MnO₂) nanorods (NRs) were modified with l-valine amino acid (LVA) and incorporated into the PVC matrix. Thermal stability and mechanical properties of PVC/α-MnO₂–LVA nanocomposites (NCs) were improved. In following, the PVC/α-MnO₂–LVA NC 5?wt% was used as a sorbent for the elimination of Pb(??) ions from the aqueous medium. This work not only attempts to cover the weaknesses of the PVC properties with proper filler but also introduces a new adsorbent in water treatment applications.     

Mechanical and thermal properties of nanosized titanium dioxide filled rigid poly(vinyl chloride)

Nano-sized rod-like titanium dioxide (TiO2) filled rigid poly(vinyl chloride) (PVC) nanocomposites were prepared by using injection-molding method. Vicat, Charpy impact and tensile tests as well as thermogravimetric and dynamic mechanical analyses were used to characterize the structure and properties of the nanocomposites. The results showed that nano-TiO2 could improve Vicat softening temperature and also improve thermal stability of PVC during the stages of dehydrochlorination and formation of carbonaceous conjugated polyene sequences, which can be ascribed to restriction of the nanoparticles on the segmental relaxation as being evidenced by raises in glass transition and β-relaxation temperatures of PVC upon filling TiO2. Addition of TiO2 nanoparticles less than 40 phr (parts per hundreds of resin) could significantly improve impact strength of the composites while the TiO2 agglomeration at high contents leads to a reduction in impact toughness.     

Effect of polyaniline as a surface modifier of TiO2 nanoparticles on the properties of polyvinyl chloride/TiO2 nanocomposites

Surface of TiO2 nanoparticles was modified with the in situ chemical oxidative polymerization of aniline. Polyaniline modified TiO2 nanoparticles (PANI-TiO2 ) were characterized with the FT-IR, XRD, SEM and TEM techniques. Results confirmed that PANI was grafted successfully on the surface of TiO2 nanoparticles, therefore agglomeration of nanoparticles decreased dramatically. Polyvinyl chloride nanocomposites filled with 1 wt% 5 wt% of PANI-TiO2 and TiO2 nanoparticles were prepared via the solution blending method. PVC nanocomposites were analyzed with FT-IR, XRD, SEM, TG/DTA, DSC and tensile test techniques. Effect of PANI as surface modifier of nanoparticles was discussed according to the final properties of PVC nanocomposites. Results demonstrated that deposition of PANI on the surface of TiO2 nanoparticles improved the interfacial adhesion between the constituents of nanocomposites, which resulted in better dispersion of nanoparticles in the PVC matrix. Also PVC/PANI-TiO2 nanocomposites showed higher thermal resistance, tensile strength and Young’s modulus compared to those of unfilled PVC and PVC/TiO2 nanocomposites.     

Merrifield-like resin beads by acid catalyzed incorporation of benzyl chloride into dehydrochlorinated PVC

A method is presented for preparing Merrifield-like resin beads starting from poly (vinyl chloride) (PVC) in spherical bead form. In this method, first, PVC is partially dehydrochlorinated in boiling methanolic KOH (20%) solution to create minute amounts of allylic carbon centers. Those centers trigger the un-zipping process and make further dehydrochlorination possible at relatively low temperatures (180-200 °C), while retaining the bead shapes. Acid catalyzed reaction of the dehydrochlorinated PVC particles with benzyl chloride at 180 °C yields crosslinked spherical bead polymers possessing chloromethyl benzene functions as high as 3.4 mmol g⁻¹. Experiments showed that, high yields of benzyl chloride insertions can be attained by using PVC samples with 40-50% of unsaturations. In the study transformation yields in each step were followed by conventional analytical methods and IR spectrometry. It was also demonstrated that modification of the chloromethyl groups either with KCN or sodium acetate proceeds with nearly quantitative yields, as in the case for chloromethylated styrene-divinyl benzene resins.     

Effect of montmorillonite treatment on the thermal stability of poly(vinyl chloride) nanocomposites

The aim of this research was to study the effect of different intercalants on the thermal degradation/dehydrochlorination of poly(vinyl chloride) (PVC). PVC nanocomposites were prepared containing 2 phr of montmorillonite clay. The montmorillonite was treated with different organic intercalants and analysed by thermogravimetric analysis and X-ray diffraction. All intercalants were found to intercalate the clay. The nanocomposites were prepared on a two-roll mill and pressed into 0.7 mm thick plates. The degradation was analysed by yellowness index, Congo red test and UV–visible spectroscopy. All cationic intercalants were found to accelerate the dehydrochlorination of PVC whereas the non-ionic did not affect thermal degradation. On the other hand, some non-ionic intercalants showed poor dispersion.     

The effect of Zn, Al layered double hydroxide on thermal decomposition of poly(vinyl chloride)

Poly(vinyl chloride)/layered double hydroxide (LDH) composite was prepared by mixing 4 wt% Zn₂Al-CO₃-LDH with PVC and fluxing at 180 °C. The thermal decomposition behaviour of the LDH + PVC composite in air and nitrogen environments was systematically investigated. We found that mixing Zn₂Al-CO₃-LDH into PVC facilitates dehydrochlorination from ca. 300 to 270 °C but reduces the reaction extent to leave more chlorine on the polyene backbones both in air and N₂. We have also found that at 400-550 °C, both in air and N₂, LDH assists the formation of char-like materials and decreases the release of volatile hydrocarbons. From 550 to 800 °C, the char-like materials are mostly retained in N₂ while they are almost completely thermo-oxidized (burned) in air. Thus, addition of Zn₂Al-CO₃-LDH to PVC does not increase the thermal stability, but does promote charring to retard the generation of flame. The influence of LDH on PVC thermal properties has been also addressed mechanically.     

Graft Copolymers with a Backbone of Polyvinyl Chloride): Synthesis,Properties, and Applications

Poly(vinyl chloride) (PVC) has occupied the most important position among the general purpose plastics, but its industrial applications are limited due to its inferior thermal stability and mechanical properties. It has been observed that the removal of tertiary or allylic chlorine atoms or some other abnormal and unstable structures from polymeric chains, by graft copolymerization with vinyl monomers, improves the thermal stability and mechanical properties (such as softening temperature, rigidity, anticreep properties, impact strength, and tensile strength) of PVC to a large extent.     

Thermo-oxidative dehydrochlorination of rigid and plasticised poly(vinyl chloride)/poly(methyl methacrylate) blends

The aim of this work was to study the thermo-oxidative dehydrochlorination of rigid and plasticised poly(vinyl chloride)/poly(methyl methacrylate) blends. For that purpose, blends of variable compositions from 0 to 100 wt% were prepared in the presence (15, 30 and 50 wt%) and in the absence of diethyl-2-hexyl phthalate as plasticiser. Their miscibility was investigated by using differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR). Their thermo-oxidative degradation at 180 ± 1 °C was studied and the amount of HCl released from PVC was measured by a continuous potentiometric method. Degraded samples were characterised, after purification, by FTIR spectroscopy and UV-visible spectroscopy. The results showed that the two polymers are miscible up to 60 wt% of poly(methyl methacrylate) (PMMA). This miscibility is due to a specific interaction of hydrogen bonding type between carbonyl groups (CO) of PMMA and hydrogen (CHCl) groups of PVC as shown by FTIR analysis. On the other hand, PMMA exerted a stabilizing effect on the thermal degradation of PVC by reducing the zip dehydrochlorination, leading to the formation of shorter polyenes.     

Thermal degradation studies in poly(vinyl chloride)/poly(methyl methacrylate) blends

The miscibility, morphology, and thermal properties of poly(vinyl chloride) (PVC) blends with different concentrations of poly(methyl methacylate) (PMMA) have been studied. The interaction between the phases was studied by FTIR and by measuring the glass transition temperature (T_g) of the blends using differential scanning calorimetry. Distribution of the phases at different compositions was studied through scanning electron microscopy. The FTIR and SEM results show little interaction and gross phase separation. The thermogravimetric studies on these blends were carried out under inert atmosphere from ambient to 800 °C at different heating rates varying from 2.5 to 20 °C/min. The thermal decomposition temperatures of the first and second stage of degradation in PVC in the presence of PMMA were higher than the pure. The stabilization effect on PVC was found most significant with 10 wt% PMMA content in the PVC matrix. These results agree with the isothermal degradation studies using dehydrochlorination and UV-vis spectroscopic results carried out on these blends. Using multiple heating rate kinetics the activation energies of the degradation process in PVC and its blends have been reported.