Synthesis of jet fuel through the oligomerization of butenes on zeolite catalysts

In this study, the oligomerization of a butene mixture composed of 1-butene, cis-2-butene and trans-2-butene over several types of zeolites in a fixed-bed catalytic reactor at an elevated pressure was studied to produce hydrocarbons in the jet fuel range (C₈–C₁₆). Three types of zeolites, HZSM-5, Hβ and HY, were compared to evaluate the performance during the synthesis of jet fuel via the oligomerization of the aforementioned butene mixture. Compared to HY and Hβ, HZSM-5 showed a very stable butene conversion rate with high selectivity to jet-fuel-range hydrocarbon, which could be attributed to high resistance to coke resulting from the pore structure. HZSM-5 (50) shows the best quantitative conversion performance and yield for jet fuel for a time-on-stream of up to 6 h. It was also noted that the branched-to-linear hydrocarbon ratio reached 8.7 over the HZSM-5 (50) catalyst, which is beneficial to improve the cold properties of jet fuel. The present study reveals that HZSM-5 (50) is a potential catalyst for jet fuel synthesis through the oligomerization of butene mixture, exhibiting high stability and a high yield.     

Effects of the types of zeolites on catalytic upgrading of pyrolysis wax oil

Because zeolites play an important role in an upgrading catalyst for heavy hydrocarbons in industrial refinery processes, the effects of the zeolite type on the upgrading of pyrolysis wax oil are investigated in this study. Raw pyrolysis wax oil was obtained from the pyrolysis of municipal plastic wastes in a commercial rotary kiln pyrolysis plant (Dongmyong RPF Co.). The catalystic experiments are performed for the three different types of commercial zeolites with different physicochemical properties in a continuous fixed bed reactor at 450 °C for 1 h as a MAT(micro-activity test) method: HZSM-5 (pure), zeolite Y (HY; pure or including 20% clay) and mordenite (HM; including 20% clay or alumina) catalysts. The highest conversion of pyrolysis wax oil into light hydrocarbons such as gas products and gasoline-range hydrocarbons is obtained for the HZSM-5 catalyst among them, and the composition of liquid products is found to become in the main aromatic components due to a shape selectivity. For the case of zeolite Y(HY), medium activity and the highest fraction of branched hydrocarbons with a high octane number, as well as a high fraction of aromatic products are shown. However, the mordenite (HM) with one-dimensional pore structure shows the lowest conversion of pyrolysis wax oil into light hydrocarbons and a very high fraction of paraffin product in the liquid product like the characteristics of raw pyrolysis wax oil.     

Selective dimerization of higher cycloolefins in the presence of micro- and micromesoporous zeolite catalysts

Selective synthesis of dimers of cycloolefins C₆-C₈ was carried out in the presence of highly dispersed zeolite catalysts HY, HBeta, and HZSM-12 and granulated zeolite HY-WB, which differ in acidic properties and pore structure. The high selectivity of microporous zeolite HZSM-12 in cyclohexene dimerization (100%) and micromesoporous zeolite HY-WB in cycloheptene and cyclooctene dimerization (90–95%) was established.     

Non-oxidative conversion of methane into various petrochemical grades over tunable tri-metallic Fe-W-Mo/HZSM-5 catalyst systems

Most mono-metallic catalysts applied in non-oxidative conversion of methane exhibit low catalyst activity and limited selectivity towards useful petrochemicals. In this study, a series of thermally stable and tunable 5.4 wt% metal/support Fe-W-Mo/HZSM-5 catalyst systems were synthesized, characterized, and applied in non-oxidative conversion of methane in a custom-made stainless-steel reactor at various process conditions. Analysis of products from the reactor was done using Shimadzu 2014 gas chromatograph. Varying the amount of Fe, W, and Mo on HZSM-5 greatly influenced catalyst activity in terms of methane conversion and product distribution. When the quantities of Fe and W were increased to 2.25 wt% each and the quantity of molybdenum reduced to 0.9 wt% in the overall 5.4 wt% metal/ HZSM-5 catalyst, the resultant catalyst system became most active in methane conversion (17.4%) at 800 °C. Reducing the quantity of Fe and W each to 1.35 wt% and increasing Mo to 2.7 wt% in the overall 5.4 wt% catalyst, the resultant catalyst system became less selective towards C₂ hydrocarbons and coke, but highly selective towards xylene and benzene. Therefore, this study demonstrates that varying metal loading presents an opportunity to tune the 5.4 wt% binary Fe, W, and Mo on HZSM-5 to achieve desired methane conversion and product distribution.     

Catalytic efficiency of some novel nanostructured heterogeneous solid catalysts in pyrolysis of HDPE

In the present study, the catalytic conversion of high density polyethylene (HDPE) to useful products has been investigated in the presence of BaTiO₃ based catalysts in a micro steel reactor at 350 °C and 30 min reaction time. The catalysts, including BaTiO₃, Pb/BaTiO₃, Co/BaTiO₃ and Pb–Co/BaTiO₃ were prepared in the laboratory by reactive calcination method and characterized by Scanning Electron Microscopy (SEM), Energy Dispersive X-rays (EDX), Surface Area Analyzer (SAA) and X-rays Diffractometry (XRD). The product yields (over all yields and yields of liquid, gas and coke/residue) as a function of individual catalyst concentration was studied. The result indicated a promising effect of the catalysts used on conversion to liquid products and their composition in term of carbon range (C₆ – >C₃₀) & hydrocarbon group types (paraffin's, olefins, naphthenics, and aromatics). Among the catalysts used, Pb–Co/BaTiO₃ gave the maximum yield of liquid products (86%) when used in 1 wt % loading. The same catalyst gave the average yield (20–25%) of different range hydrocarbons i.e. C₆–C₁₂, C₁₃–C₁₆, C₁₇–C₂₀ and C₂₀–C₃₀. Inversely, the un-doped BaTiO_3, favored the formation of C₆–C₁₂ and C₁₃–C₁₆ range hydrocarbons, whereas Pb doped BaTiO₃ and Co doped BaTiO₃ enhanced the yield of C₁₃–C₁₆, and C₂₀–C₃₀ range hydrocarbons. Regarding the hydrocarbon group types, all catalysts significantly increased the formation of paraffins and reduced olefins and naphthenes.     

Catalytic degradation of polyethylene over ferrierite

The applicability of ferrierite to the catalytic degradation of polyethylenes, such as highdensity polyethylene (HDPE) and linear low-density polyethylene (LLDPE), and the effect of its acidity have been investigated using a thermogravimetric analyzer and batch reactor. Quantitative analyses of the products were also carried out using GC-MS and GC-FID. The apparent activation energy of the catalytic degradation of polyethylene was significantly lowered by the addition of the catalysts. Ferrierite, with a low SiO₂/Al₂O₃ ratio, exhibited pronounced selectivity for the production of valuable olefins and excellent resistance to coke formation. All ferrierites generated mainly C₆?C₁₀ hydrocarbons, and seemed to have the catalytic stability in the degradation of polyethylene.     

Mo和Ni改性的HZSM-5催化剂对煤热解焦油的改质

考察了Mo和Ni改性的HZSM-5催化剂对煤热解焦油的改质性能,分析了催化改质前后焦油中轻质芳烃分布的变化规律。结果表明,经HZSM-5催化剂褐煤(XM)热解轻质芳烃总量的增加率为220%,这与煤热解产物在HZSM-5催化剂中发生烯烃和烷烃的芳构化以及酚羟基脱除等作用有关。负载活性金属Mo和Ni后,可以有效促进轻质芳烃的生成;Ni对焦油中带脂肪侧链化合物具有更强的裂解作用,而Mo则有利于带侧链化合物如甲苯和二甲苯的形成。焦煤(FX)热解过程中轻质芳烃的释放量分别是XM煤和年轻烟煤(PS)的2.2和2.4倍。经催化改质后,XM煤产物中轻质芳烃产率明显大于PS煤,并接近FX煤;这主要是因为XM煤结构中含有较多的含氧官能团和脂肪结构,在HZSM-5作用下可催化形成轻质芳烃。     

Catalytic cracking of C<Subscript>5</Subscript> raffinate to light olefins over NaOH-treated ZSM-5

A series of ZSM-5 catalysts (ZSM-5 (X)) treated with different NaOH concentration (X = 0, 0.05, 0.1, and 0.2 M) were prepared for use in the production of light olefins (ethylene and propylene) through catalytic cracking of C₅ raffinate. The effect of NaOH concentration on their physicochemical properties and catalytic activity was investigated. It was found that textural and physicochemical properties of ZSM-5 (X) catalysts were strongly influenced by the NaOH concentration. Mesopore volume of ZSM-5 (X) catalysts increased with increasing NaOH concentration, while acidity of the catalysts decreased with increasing NaOH concentration. Conversion of C₅ raffinate and yield for light olefins (ethylene and propylene) showed the volcano-shaped curves with respect to NaOH concentration (X). This implies that NaOH treatment of ZSM-5 was an efficient method to produce light olefins through catalytic cracking C₅ raffinate, and that optimal NaOH concentration was required for maximum production of light olefins. Among the catalysts tested, ZSM-5 (0.05) catalyst showed the best catalytic performance due to its favorable porosity and acidity.     

Fischer–Tropsch Synthesis by Carbon Dioxide Hydrogenation on Fe-Based Catalysts

Impregnated and co-precipitated, promoted and unpromoted, bulk and supported iron catalysts were prepared, characterized, and subjected to hydrogenation of CO₂ at various pressures (1–2 MPa) and temperatures (573–673 K). Potassium, as an important promoter, enhanced the CO₂ uptake and selectivity towards olefins and long-chain hydrocarbons. Al₂O₃, when added as a structural promoter during co-precipitation, increased CO₂ conversion as well as selectivity to C₂₊ hydrocarbons. Among V, Cr, Mn and Zn promoters, Zn offered the highest selectivity to C₂–C₄ alkenes. The different episodes involved in the transformation of the catalyst before it reached steady-state were identified, on the co-precipitated catalyst. Using a biomass derived syngas (CO/CO₂/H₂), CO alone took part in hydrogenation. When enriched with H₂, CO₂ was also converted to hydrocarbons. The deactivation of impregnated Fe–K/Al₂O₃ catalyst was found to be due to carbon deposition, whereas that for the precipitated catalyst was due to increase in crystallinity of iron species. The suitability of SiO₂, TiO₂, Al₂O₃, HY and ion exchanged NaY as supports was examined for obtaining high activity and selectivity towards light olefins and C₂₊ hydrocarbons and found Al₂O₃ to be the best support. A comparative study with Co catalysts revealed the advantages of Fe catalysts for hydrocarbon production by F–T synthesis.     

Catalytic Oxidation of Methane by Nitrous Oxide on H[Al]ZSM-5 Zeolite, Silicalite, and Amorphous SiO2 Modified by Iron, Silver, and Gadolinium Ions

Methane oxidation by an excess of N₂O on the catalytic sites formed in HZSM-5 zeolite, silicalite, and SiO₂ after modification with iron, silver, and gadolinium cations in different combinations is studied. Introduction of iron and silver ions into H[Al]ZSM-5 zeolite is shown to result in the formation of the sites that are active in methane oxidation, while the systems obtained on the basis of crystalline silicalite or amorphous SiO₂ demonstrate poor or no catalytic activity, respectively. Complete oxidation of methane with 100% conversion is observed on the Fe/HZSM-5 and Ag/HZSM-5 catalysts at temperatures higher than 350 and 450°C, respectively. A decrease in the reaction temperature and in the methane conversion is accompanied by coking of the catalysts and, in the case of Fe/HZSM-5, by the appearance of trace amounts of methanol and formic acid in the gas phase. The temperature dependence of the activity and selectivity for the Ag/HZSM-5 and (Ag + Gd)/HZSM-5 catalysts exhibits a pronounced hysteresis at 330–480°C, and the formation of coke proceeds much faster than in the case of iron-containing samples. Catalytic properties of (Fe + Ag)/HZSM-5 are similar to those of Fe/HZSM-5. The introduction of Gd does not influence significantly the activity and selectivity of the catalysts. ESR and TG–DTA were used to determine the state and distribution of Fe, Ag, and Gd in the samples and to examine the processes of coke formation.     

Utilization of α-olefins obtained by pyrolysis of waste high density polyethylene to synthesize α-olefin-succinic-anhydride based cold flow improvers

A new route of utilization of α-olefin rich hydrocarbon fractions obtained by waste polymer pyrolysis was investigated. α-olefin-succinic-anhydride intermediate-based pour point depressant additives for diesel fuel were synthesized, in which reactions needed α-olefins were obtained by pyrolysis of waste high-density polyethylene (HDPE). Fraction of α-olefins was produced by the de-polymerization of plastic waste in a tube reactor at 500℃ in the absence of catalysts and air. C_17~22 range of mixtures of olefins and paraffins were separated for synthesis and then, these hydrocarbons were reacted with maleic-anhydride (MA) for formation of α-olefin-succinic-anhydride intermediates. The olefin-rich hydrocarbon fraction contained approximately 60% of olefins, including 90%~95% α-olefins. Other intermediates were produced in the same way by using commercial C₂₀ α-olefin instead of C_17~22 olefin mixture. The two different experimental intermediates with number average molecular weights of 1850g/mol and 1760g/mol were reacted with different alcohols: 1-butanol, 1-hexanol, 1-octanol, i-butanol, and c-hexanol to produce their ester derivatives. The synthesized ten experimental pour point depressants were added in different concentrations to conventional diesel fuel, which had no other additive content before. The structure and efficiency of experimental additives were followed by different standardized and non-standardized methods. Results showed that the experimental additives on the basis of the product of waste pyrolysis were able to decrease not only the pour but also the cloud point and cold filter plugging point (CFPP) of diesel fuel, whose effects could be observed even if the concentration of additives was low. Furthermore, all additives had anti-wear and anti-friction effects in diesel fuel.     

ZSM-5催化乙醇制低碳烯烃*

生物乙醇近年来得到蓬勃发展,由乙醇制备低碳烯烃得到广泛关注。本文综述了近年来在乙醇制低碳烯烃领域ZSM-5催化剂的研究进展,介绍了经过金属或磷改性后的催化剂能够改善催化剂的性能,表现为降低催化剂表面酸量,调节酸强度,抑制芳构化和氢转移反应的发生。与未改性分子筛催化剂相比,改性后的催化剂能够显著提高催化剂的活性和乙醇转化产物中低碳烯烃的选择性,同时延长了催化剂的使用寿命。讨论了影响反应的一些因素和该反应的可能机理;展望了催化剂在乙醇制低碳烯烃中的发展方向,指出由乙醇制低碳烯烃是传统石脑油裂解的一条可替代途径。     

Highly shape-selective Zn-P/HZSM-5 zeolite catalyst for methanol conversion to light aromatics

A highly shape-selective and relatively long-lifetime HZSM-5-based catalyst (Zn-2P/HZSM-5) was prepared by chemical modification with both ZnSiF₆·6H₂O and H₃PO₄ solution. The phosphoric acid modification could effectively modulate the Brønsted acid strength of the HZSM-5 catalyst, which promotes the oligomerization, alkylation, cyclization, and hydrogen transfer reactions. The introduction of Zn-Lewis acid sites significantly improved the dehydroaromatization of higher olefins. All of these were very beneficial for the generation of BTX (i.e. benzene, toluene, and xylene) hydrocarbons in aromatization of methanol. The coke amount and the average rate of coke formation decreased over the Zn-2P/HZSM-5 catalysts, which may largely be ascribed to its lower strong acid sites and lower outer surface acidity. The catalytic performance of methanol aromatization showed that the Zn-2P/HZSM-5 catalyst exhibited the highest BTX selectivity of about 46.76% and the longest catalytic lifetime of about 498 h at T = 400 °C, P = 0.1 MPa, and weight hourly space velocity = 0.7 h⁻¹.     

Catalytic degradation of high density polyethylene over nanocrystalline HZSM-5 zeolite

High density polyethylene (HDPE) was catalytically degraded using a laboratory fluidised bed reactor in order to obtain high yield of gas fractions at mild temperatures, between 350 and 550 °C. The catalyst used was nanocrystalline HZSM-5 zeolite. High yields of butenes (25%) were found in the gas fractions, which were composed mainly of olefins. Waxes were wholly composed of linear and branched paraffins, with components between C₁₀ and C₂₀. The effects of both temperature and polymer to catalyst ratio on the product yield were studied. Gas conversion was dramatically decreased when the operation temperature was low (below 450 °C) or when the polymer to catalyst ratio was greatly increased (9.2). Gas and wax compositions significantly altered over 500 °C, showing that a part of the HDPE was degraded thermally, increasing the olefin concentration in the waxes. The same variation was observed in the experiments carried out at high polymer to catalyst ratios, obtaining a 50% olefinic concentration in the waxes. The differences observed in product distributions can be attributed to both thermal and catalytic degradations.     

Promotion of Mn Doped Co/CNTs Catalysts for CO Hydrogenation to Light Olefins

With various contents, Mn was introduced into carbon nanotubes (CNTs) supported cobalt catalysts and the obtained Mn‐Co/CNTs catalysts were investigated for CO hydrogenation to light alkenes and characterized by N₂ adsorption, X‐ray diffraction (XRD), X‐ray photoelectron spectra (XPS), H₂ temperature programmed reduction (TPR), CO temperature programmed desorption (TPD) and transmission electron microscope (TEM). The results indicate that the addition of a small amount of Mn (0.3 wt%) to CNTs‐supported Co catalyst significantly increased the selectivity of C₂–C₄ olefins and decreased the selectivity of CH₄. However, with further addition of Mn to the cobalt catalysts, the CH₄ selectivity decreased obviously along with the increase of the C₅₊ selectivity. Compared with the unpromoted catalysts, the Mn‐promoted cobalt catalysts increased the C₂^?–C₄^?/C₂⁰–C₄⁰ molar ratio.     

焦炭与重质油共气化联产烯烃技术研究

针对中国乙烯、丙烯等低碳烯烃生产原料供需日益尖锐的矛盾和重质油利用技术的不足，提出焦炭与重质油共气化联产烯烃技术。阐述了焦炭与重质油共气化联产烯烃的技术原理及过程设计，并以固定床为反应器，焦炭和常压渣油为原料进行实验模拟。结果表明，当裂解温度为750℃~800℃，停留时间τ＜0.5s时，渣油在焦炭介质中裂解，其低碳烯烃含量最高；渣油在模拟气化裂解区、750℃下裂解时，得到出口气体中低碳烯烃（C2H4＋C3H6）、烷烃（CH4＋C2H6）及合成气（H2＋CO）的体积分数分别为20%、28%及46%。应用扫描电镜观察了焦炭介质表面上结焦生成物的形貌，发现通氧气后结焦生成物残留量较少。实验模拟结果证明，焦炭与重质油共气化技术可以制备低碳烯烃并联产合成气，且能有效地解决重质油裂解造成的结焦问题。     

Catalytic Transformation of Bio-oil to Olefins with Molecular Sieve Catalysts

Catalytic conversion of bio-oil into light olefins was performed by a series of molecular sieve catalysts, including HZSM_-5, MCM_-41, SAPO_-34 and Y_-zeolite. Based on the light olefins yield and its carbon selectivity, the production of light olefins decreased in the following order:HZSM_-5>SAPO_-34>MCM_-41>Y_-zeolite. The highest olefins yield from bio-oil using HZSM_-5 catalyst reached 0.22 kg/kg_bio-oil with carbon selectivity of 50.7% and a nearly complete bio-oil conversion. The reaction conditions and catalyst characterization were investigated in detail to reveal the relationship between the catalyst structure and the production of olefins. The comparison between the pyrolysis and catalytic pyrolysis of bio-oil was also performed.     

Effect of Fe-loading and reaction temperature on the production of olefins from ethanol by Fe/H-ZSM-5 zeolite catalysts

Lower loading of Fe (1 wt%) and higher reaction temperature (450 °C) led to higher and stable selectivity of C₃₊ olefins by ethanol conversion using Fe/H-ZSM-5 catalysts. Carbon deposition and framework collapse of zeolite support, which may be the cause of change in selectivity of products, was suppressed in some degree.     

Selective pyrolysis of Organosolv lignin over zeolites with product analysis by TG-FTIR

Organosolv lignin has been selected to investigate the thermal behavior of lignin over zeolites by using a thermogravimetric analyzer coupled with a Fourier-transform infrared spectrometer (TG-FTIR). The chemical structure of this lignin has been determined by ¹H NMR to obtain the distribution of main functional groups such as methoxyl groups and free aliphatic and phenolic hydroxyl groups. All three zeolite catalysts tested, HZSM-5, H-β, and USY, exerted significant influences on the dehydration reaction in the initial stage, the deoxygenation reaction of oxygenated compounds such as methanol and phenols, and the char-forming process during lignin pyrolysis in the range 30–800 °C. The dehydration reaction was enhanced in the order USY > HZSM-5 > H-β, while char formation was suppressed in the reverse order. The presence of HZSM-5 and H-β catalyzed the conversion of both oxygenated compounds and chars into the low-molecular-weight gases CO, CO₂, and methane. The addition of USY clearly aided decomposition of the oxygenated compounds, but had little effect on the char degradation.     

Facile synthesis of sterically demanding SHOP‐type nickel catalysts for ethylene polymerization

The P,O‐chelated shell higher olefin process (SHOP) type nickel complexes are practical homogeneous catalysts for the industrial preparation of linear low‐carbon α‐olefins from ethylene. We describes that a facile synthetic route enables the modulation of steric hindrance and electronic nature of SHOP‐type nickel complexes. A series of sterically bulky SHOP‐type nickel complexes with variable electronic nature, {[4‐R‐C₆H₄C(O) = C‐PArPh]NiPh (PPh₃); Ar = 2‐[2′,6′‐(OMe)₂C₆H₃]C₆H₄; R = H ( Ni1 ); R = OMe ( Ni2 ); R = CF₃ ( Ni3 )}, were prepared and used as single component catalysts toward ethylene polymerization without using any phosphine scavenger. These nickel catalysts exhibit high thermal stability during ethylene polymerization and result in highly crystalline linear α‐olefinic solid polymer. The catalytic performance of the SHOP‐type nickel complexes was significantly improved by introducing a bulky ortho‐biphenyl group on the phosphorous atom or an electron‐withdrawing trifluoromethyl on the backbone of the ligand, indicating steric and electronic effects play critical roles in SHOP‐type nickel complexes catalyzed ethylene polymerization.