Efficient fuel cell catalysts emerging from organometallic chemistry

During the last few decades organometallic methodologies have generated a number of highly effective electrocatalyst systems based on mono‐ and bimetallic nanosparticles having controlled size, composition and structure. In this microreview we summarize our results in fuel cell catalyst preparation applying triorganohydroborate chemistry, ‘reductive particle stabilization’ using organoaluminum compounds, and the controlled decomposition of organometallic complexes. The advantages of organometallic catalyst preparation pathways are exemplified with Ru? Pt nanoparticles@C as promising anode catalysts to be used in direct methanol oxidation fuel cells (DMFC) or in polymer electrolyte fuel cells (PEMFC) running with CO‐contaminated H₂ as the feed. Recent findings with highly efficient PtCo₃@C fuel cell catalysts applied for the oxygen reduction reaction (ORR) and with the effect of Se‐doping on Ru@C ORR catalysts clearly demonstrate the benefits of organometallic catalyst synthesis. Copyright © 2010 John Wiley & Sons, Ltd.     

三元合金氧还原电催化剂

质子交换膜燃料电池作为重要的电化学能源转换装置,在提高能量转换效率、减少环境污染等方面具有诱人的前景.然而,阴极氧还原过电位较大、活性较低、稳定性差,且铂基催化剂昂贵,使该燃料电池难以商业化.纳米结构电催化剂的发展有望解决此难题。对纳米合金电催化剂其组分和结构的设计是开发高活性、高稳定性和低成本的燃料电池电催化剂的重要因素.本文综述了近期由分子设计和热化学控制处理法制备的三元纳米合金电催化剂对燃料电池氧还原反应催化性能的最新进展.该方法可控制纳米合金的尺寸、组成以及二元和三元纳米催化剂的合金化程度.以高活性的三元纳米合金催化剂PtNiCo/C为例,综述了在设计燃料电池电催化剂时结构和组成的纳米级调优的重要性.PtNiCo/C电催化剂的质量比活性远高于其二元合金催化剂和Pt/C商业电催化剂.三元电催化剂的催化活性可通过控制其组成来调节.文章还讨论了三元纳米合金催化剂的结构及其协同效应对增强其电催化性能的影响.     

高分散Fe-N-C氧还原反应电催化剂及其在直接甲醇燃料电池中的应用

氧还原反应(ORR)是燃料电池和金属空气电池等洁净发电装置中阴极的主要反应,该反应动力学过程慢,电化学极化严重. Pt基电催化剂具有较好的ORR活性,然而Pt资源有限、价格昂贵,研制高活性、低成本的代Pt电催化剂意义重大.经过几十年的探索,研究者发现将含有C, N和Fe等元素的前体进行高温热处理得到的Fe-N-C电催化剂对ORR具有良好的活性,然而在高温热解过程中Fe容易发生聚集而形成大块颗粒,导致Fe的利用率不高,影响了电催化剂的ORR活性.
　　本文分别以聚吡咯和乙二胺四乙酸二钠(EDTA-2Na)为C和N的前驱体,利用高温热解形成的富含微孔的碳材料对铁前体的吸附及锚定作用,获得了一种Fe高度分散的Fe-N-C电催化剂.采用物理吸脱附技术、高分辨透射电镜(HRTEM)和扫描电镜对Fe-N-C及其制备过程中相关电催化剂的孔结构及表面形貌进行了表征.结果表明,在第一步热解过程中, EDTA-2Na的Na对碳材料起到了活化作用,形成富含微孔的N掺杂碳材料(N-C-1),其BET比表面积达到1227 m2/g,孔径约1.1 nm.在第二步热解过程中, N-C-1有效地抑制了Fe的聚集,产物Fe-N-C中的Fe元素均匀地分布在碳材料中,其比表面积高达1501 m2/g.
　　电化学测试结果表明,在碱性介质(0.1 mol/L NaOH)中, Fe-N-C电催化剂对ORR具有良好的催化活性, ORR起始电位(Eo)为1.08 V (vs. RHE),半波电位(E1/2)0.88 V,电子转移数n接近4, H2O2产率<3%,与商品20%Pt/C(Johnson Matthey)接近.电化学加速老化测试结果表明, Fe-N-C的E1/2未发生明显变化,而Pt的负移45 mV,表明Fe-N-C具有很好的稳定性;在酸性介质(0.1 mol/L HClO4)中, Fe-N-C的Eo为0.85 V, E1/2为0.75 V,其E1/2比Pt/C负移约0.15 V,表明在酸性介质中Fe-N-C对ORR的催化活性还有待提高.采用TEM、X射线衍射、X射线光电子能谱以及穆斯堡尔谱等方法研究了电催化剂构效关系.结果表明, Fe-N-C较好的ORR活性主要来自于高分散的Fe-N4结构,此外, N(吡啶N和石墨N)掺杂的C也对反应具有一定的催化活性.
　　与Pt/C相比, Fe-N-C电催化剂具有很好的耐甲醇性能.本文对比了Fe-N-C和Pt/C作为阴极催化剂的直接醇类燃料电池(DMFC)性能,采用质子交换膜的DMFC最大功率密度分别为47(Fe-N-C)和79 mW/cm2(Pt/C),而采用碱性电解质膜的则分别为33(Fe-N-C)和8 mW/cm2(Pt/C).结合半电池结果表明, Fe-N-C电催化剂在碱性介质中具有比Pt更为优秀的催化活性和稳定性,有望用作DMFC阴极代Pt催化剂.     

Enhanced Electrocatalytic Hydrogen Oxidation on Ni/NiO/C Derived from a Nickel‐Based Metal–Organic Framework

The sluggish hydrogen oxidation reaction (HOR) under alkaline conditions has hindered the commercialization of hydroxide‐exchange membrane hydrogen fuel cells. A low‐cost Ni/NiO/C catalyst with abundant Ni/NiO interfacial sites was developed as a competent HOR electrocatalyst in alkaline media. Ni/NiO/C exhibits an HOR activity one order of magnitude higher than that of its parent Ni/C counterpart. Moreover, Ni/NiO/C also shows better stability and CO tolerance than commercial Pt/C in alkaline media, which renders it a very promising HOR electrocatalyst for hydrogen fuel cell applications. Density functional theory (DFT) calculations were also performed to shed light on the enhanced HOR performance of Ni/NiO/C; the DFT results indicate that both hydrogen and hydroxide achieve optimal binding energies at the Ni/NiO interface, resulting from the balanced electronic and oxophilic effects at the Ni/NiO interface.     

Stability of Fe‐N‐C Catalysts in Acidic Medium Studied by Operando Spectroscopy

Fundamental understanding of non‐precious metal catalysts for the oxygen reduction reaction (ORR) is the nub for the successful replacement of noble Pt in fuel cells and, therefore, of central importance for a technological breakthrough. Herein, the degradation mechanisms of a model high‐performance Fe‐N‐C catalyst have been studied with online inductively coupled plasma mass spectrometry (ICP‐MS) and differential electrochemical mass spectroscopy (DEMS) coupled to a modified scanning flow cell (SFC) system. We demonstrate that Fe leaching from iron particles occurs at low potential (<0.7 V) without a direct adverse effect on the ORR activity, while carbon oxidation occurs at high potential (>0.9 V) with a destruction of active sites such as FeN_xC_y species. Operando techniques combined with identical location‐scanning transmission electron spectroscopy (IL‐STEM) identify that the latter mechanism leads to a major ORR activity decay, depending on the upper potential limit and electrolyte temperature. Stable operando potential windows and operational strategies are suggested for avoiding degradation of Fe‐N‐C catalysts in acidic medium.     

Combinatorial optimization of ternary Pt alloy catalysts for the electrooxidation of methanol

We report the combinatorial and high-throughput optimization of improved ternary Pt alloy electrocatalysts for the oxidation of methanol for use in direct methanol fuel cell (DMFC) anodes. Following up on the discovery of a ternary Pt20Co60Ru20 catalyst with significantly improved electrocatalytic activity for methanol oxidation over standard Pt-Ru catalysts, we optimize the electrocatalytic activity of this composition using a closely sampled Pt-Co-Ru "optimization library". We also screen for compositional and structural stability using high-throughput methods. Composition-activity maps confirmed improved activity in compositional neighborhood of the Pt20Co60Ru20 catalyst. Activity trends of Pt-Ru binary alloys were in excellent agreement with fundamental surface electrochemical studies. Structural and compositional catalyst stability was probed using X-ray diffraction (XRD) and energy dispersive X-ray analysis (EDX). Combination of the stability-composition and activity-composition maps resulted in "consensus maps" pointing to a new optimized ternary alloy electrocatalyst for methanol electrooxidation with an overall composition of Pt18Co62Ru20.     

硅钨酸修饰碳载Pd催化剂对甲酸氧化的电催化性能

用络合还原法合成了用作直接甲酸燃料电池(DFAFC)中阳极碳载Pd(Pd/C)催化剂, 并研究了电解液中的硅钨酸(SiWA)对甲酸在Pd/C催化剂电极上氧化的促进作用. 结果表明, SiWA不但能提高Pd/C催化剂对甲酸氧化的电催化活性, 而且能增加电催化稳定性. 这种促进作用与SiWA浓度有关. 当SiWA浓度为0.40 g·L-1时, 促进作用最佳. 当SiWA浓度大于0.40 g·L-1时, 由于过多的SiWA吸附在Pd/C催化剂上而覆盖了部分Pd活性位点, 反而会降低促进作用. 另外, 由于SiWA在Pd/C催化剂上的吸附, 降低了CO的吸附量, 提高了Pd/C催化剂对甲酸氧化的电催化稳定性, 也促进了甲酸通过直接途径氧化.     

NH_4~+对甲酸在炭载Pd催化剂上氧化性能的影响

为了解HClO4、NH4ClO4和NaClO4电解液对炭载Pd(Pd/C)催化剂电极对甲酸氧化的电催化性能的影响,在用X射线衍射(XRD)谱、能量色散谱(EDS)和透射电子显微镜(TEM)对Pd/C催化剂进行表征的基础上,采用电化学方法测量了Pd/C催化剂在不同电解液中对甲酸氧化的电催化性能.发现在不同电解液中,Pd/C催化剂对甲酸氧化的电催化活性和稳定性按NH4ClO4NaClO4HClO4的次序降低.由于甲酸的存在,不同电解液的pH相差较小,因此,电解液的pH影响较小,而阳离子的影响较大.在NaClO4电解液中的性能优于在HClO4电解液中的性能是pH的影响.在NH4ClO4电解液中的性能优于在NaClO4电解液中是由于NH4+能降低CO在Pd/C催化剂电极上的吸附强度和吸附量,这一发现对提高直接甲酸燃料电池(DFAFC)的性能很有意义.     

An Effective Pd–Ni2P/C Anode Catalyst for Direct Formic Acid Fuel Cells

The direct formic acid fuel cell is an emerging energy conversion device for which palladium is considered as the state‐of‐the‐art anode catalyst. In this communication, we show that the activity and stability of palladium for formic acid oxidation can be significantly enhanced using nickel phosphide (Ni₂P) nanoparticles as a cocatalyst. X‐ray photoelectron spectroscopy (XPS) reveals a strong electronic interaction between Ni₂P and Pd. A direct formic acid fuel cell incorporating the best Pd–Ni₂P anode catalyst exhibits a power density of 550 mW cm^?2, which is 3.5 times of that of an analogous device using a commercial Pd anode catalyst.     

Ni3N as an Active Hydrogen Oxidation Reaction Catalyst in Alkaline Medium

Hydroxide‐exchange membrane fuel cells can potentially utilize platinum‐group‐metal (PGM)‐free electrocatalysts, offering cost and scalability advantages over more developed proton‐exchange membrane fuel cells. However, there is a lack of non‐precious electrocatalysts that are active and stable for the hydrogen oxidation reaction (HOR) relevant to hydroxide‐exchange membrane fuel cells. Here we report the discovery and development of Ni₃N as an active and robust HOR catalyst in alkaline medium. A supported version of the catalyst, Ni₃N/C, exhibits by far the highest mass activity and break‐down potential for a PGM‐free catalyst. The catalyst also exhibits Pt‐like activity for hydrogen evolution reaction (HER) in alkaline medium. Spectroscopy data reveal a downshift of the Ni d band going from Ni to Ni₃N and interfacial charge transfer from Ni₃N to the carbon support. These properties weaken the binding energy of hydrogen and oxygen species, resulting in remarkable HOR activity and stability.     

Direct Growth of Single‐Crystal Pt Nanowires on Sn@CNT Nanocable: 3D Electrodes for Highly Active Electrocatalysts

A newly designed and fabricated novel three dimensional (3D) nanocomposite composed of single‐crystal Pt nanowires (PtNW) and a coaxial nanocable support consisting of a tin nanowire and a carbon nanotube (Sn@CNT) is reported. This nanocomposite is fabricated by the synthesis of Sn@CNT nanocables by means of a thermal evaporation method, followed by the direct growth with PtNWs through a facile aqueous solution approach at room temperature. Electrochemical measurements demonstrate that the PtNW? Sn@CNT 3D electrode exhibits enhanced electrocatalytic performance in oxygen reduction reaction (ORR) for polymer electrolyte membrane fuel cells (PEMFCs), methanol oxidation (MOR) for direct methanol fuel cells (DMFCs), and CO tolerance compared with commercial ETEK Pt/C catalyst made of Pt nanoparticles.     

Effect of Ru addition on the structural characteristics and the electrochemical activity for ethanol oxidation of carbon supported Pt–Sn alloy catalysts

Binary Pt–Sn/C (1:1) and ternary Pt–Sn–Ru/C (1:1:0.3 and 1:1:1) catalysts were synthesized by reduction of precursors with formic acid, and their activity for ethanol oxidation was compared with that of commercial Pt/C and Pt–Ru/C catalysts. Linear sweep voltammetry measurements at 40 and 90 °C showed that for potentials higher than 0.3 V vs. RHE, the Pt–Sn–Ru/C (1:1:0.3) catalyst presents the highest activity for ethanol electro-oxidation, while the electrochemical activity of the Pt–Sn–Ru/C (1:1:1) catalyst was lower than that of both the binary Pt–Sn/C and Pt–Ru/C catalysts. Tests in a single direct ethanol fuel cell confirmed the superior performance of the Pt–Sn–Ru/C (1:1:0.3) electrocatalyst. The positive effect of the Ru presence in the Pt–Sn–Ru/C (1:1:0.3) catalyst was ascribed to the interactions between Sn and Ru oxides.     

Partial oxidation of dimethyl ether to H2/syngas over supported Pt catalyst

Dimethyl ether （DME） is a non-toxic fuel with high H/C ratio and high volumetric energy density, and could be served as an ideal source of H2/syngas production for application in solid oxide fuel cells （SOFC）. This study presents results of DME partial oxidation over a 1.5 wt% Pt/Ce0.4Zr0.6O2 catalyst under the condition of gas hourly space velocity （GHSV） of 15000-60000 ml/（g·h）, molar ratio of O2/DME of 0.5 and 500-700 ℃, and this temperature range was also the operation temperature range for intermediate temperature SOFC. The results indicated that the catalyst showed good activity for the selective partial oxidation of DME to H2/syngas. Under the working conditions investigated, DME was completely converted. Increase in reaction temperature enhanced the amount of syngas, but lowered the H2/CO ratio and yield of methane; while increase in reaction GHSV resulted in only slight variation in the distribution of products. The good catalytic activity of Pt supported on Ce0.4Zr0.6O2 for the partial oxidation of DME may be directly associated with the good oxygen storage capacity of the support, which is worth of further investigation to develop materials for application in SOFC.     

Spherical carbon capsules with hollow macroporous core and mesoporous shell structures as a highly efficient catalyst support in the direct methanol fuel cell

Carbon capsules with hollow core and mesoporous shell (HCMS) structures were used as a support material for Pt(50)-Ru(50) catalyst, and the catalytic performance of the HCMS supported catalyst in the direct methanol fuel cell was described; the HCMS carbon supported catalysts exhibited much higher specific activity for methanol oxidation than the commonly used E-TEK catalyst by about 80%, proving that the HCMS carbon capsules are an excellent support for electrode catalysts in DMFC.     

A Membrane‐Free Neutral pH Formate Fuel Cell Enabled by a Selective Nickel Sulfide Oxygen Reduction Catalyst

Polymer electrolyte membranes employed in contemporary fuel cells severely limit device design and restrict catalyst choice, but are essential for preventing short‐circuiting reactions at unselective anode and cathode catalysts. Herein, we report that nickel sulfide Ni₃S₂ is a highly selective catalyst for the oxygen reduction reaction in the presence of 1.0 m formate. We combine this selective cathode with a carbon‐supported palladium (Pd/C) anode to establish a membrane‐free, room‐temperature formate fuel cell that operates under benign neutral pH conditions. Proof‐of‐concept cells display open circuit voltages of approximately 0.7 V and peak power values greater than 1 mW cm⁻², significantly outperforming the identical device employing an unselective platinum (Pt) cathode. The work establishes the power of selective catalysis to enable versatile membrane‐free fuel cells.     

Novel Nanoporous Binary Au?Ru Electrocatalysts for Glucose Oxidation

In this work, we study the fabrication, structural characterization, and electrochemical activity of titanium‐supported binary Au? Ru catalysts for glucose oxidation. The catalysts including Au₉₉Ru₁, Au₉₅Ru₅, Au₉₃Ru₇ and Au₈₈Ru₁₂ were prepared by a hydrothermal method using formaldehyde as a reduction agent. The morphologies of the prepared Au? Ru catalyst structures are characterized by porous dendritic particles with roughened surfaces with nano‐sized flakes. Electrochemical catalytic activity of the binary Au? Ru catalysts towards glucose oxidation in alkaline solutions was investigated using cyclic voltammetry and chronoamperometry. All binary Au? Ru catalysts facilitate glucose oxidation at the lower potentials and deliver higher anodic oxidation currents compared to pure Au catalyst. Among them, the binary Au₉₅Ru₅ catalyst presents the most negative onset potential of ?0.872 V (vs. Ag/AgCl, 3 M KCl) for glucose oxidation in 0.1 M NaOH solution. For the Au₉₅Ru₅ catalyst, chronoamperometric data at the potential step of ?0.65 V (vs. Ag/AgCl,3 M KCl) exhibit a well linear dependence of the anodic oxidation current density on glucose concentration in the range of 0 to 15 mM glucose.     

电解液中的乙二胺四甲叉膦酸对甲酸在炭载Pd催化剂上电氧化性能的影响

利用X射线能量色散(EDS)谱、X射线衍射(XRD)谱、透射电子显微镜(TEM)和电化学等技术研究了在电解液中添加乙二胺四甲叉膦酸(EDTMP)对甲酸在Pd/C催化剂上电氧化性能的影响. 结果表明, 当EDTMP添加的浓度为0.5 mmol/L时, Pd/C催化剂对甲酸氧化的电催化活性和稳定性最好. 这主要归结于吸附在Pd/C催化剂表面的EDTMP不但能通过基团效应降低CO的吸附量, 还能抑制Pd/C催化剂催化甲酸分解的速率, 从而减少了CO的毒化作用. 但当EDTMP的浓度大于0.5 mmol/L时, 吸附过多的EDTMP反而会占据Pd的活性位点, 降低催化作用.     

A CO Adsorption Site Change Induced by Copper Substitution in a Ruthenium Catalyst for Enhanced CO Oxidation Activity

Ru is an important catalyst in many types of reactions. Specifically, Ru is well known as the best monometallic catalyst for oxidation of carbon monoxide (CO) and has been practically used in residential fuel cell systems. However, Ru is a minor metal, and the supply risk often causes violent fluctuations in the price of Ru. Performance‐improved and cost‐reduced solid‐solution alloy nanoparticles of the Cu‐Ru system for CO oxidation are now presented. Over the whole composition range, all of the Cu_xRu_1?x nanoparticles exhibit significantly enhanced CO oxidation activities, even at 70 at % of inexpensive Cu, compared to Ru nanoparticles. Only 5 at % replacement of Ru with Cu provided much better CO oxidation activity, and the maximum activity was achieved by 20 at % replacement of Ru by Cu. The origin of the high catalytic performance was found as CO site change by Cu substitution, which was investigated using in situ Fourier transform infrared spectra and theoretical calculations.     

Electrochemical processes on multi-component cathodic catalysts PtM and PtM<Subscript>1</Subscript>M<Subscript>2</Subscript> (M = Co,Ni, Cr): the effect of surface composition on the catalyst stability and its activity in O<Subscript>2</Subscript> reduction

The multi-component nanocatalysts based on platinum-transient metals alloys applied onto dispersed carbon material are considered as the most promising catalysts, which can be substituted for platinum in the fuel cell cathodes. The electrocatalytic activity of platinum in the PtM₁/C and PtM₁M₂/C alloys increases by several times with simultaneous increase in the stability. From the results obtained by structural and electrochemical methods, it is found that the synthesized binary and ternary catalysts are the metal alloys, whose surface is enriched in platinum as a result of surface segregation and subsequent chemical or electrochemical treatment. Under the corrosive attack, the less-noble metal, which has not entered into the alloy, dissolves, and the core-shell structures form. The properties of platinum in the shell differ from its properties in Pt/C due to the ligand effect of the core (metal alloy). As a result, the surface coverage with oxygen chemisorbed from water decreases in the binary and ternary systems. This causes an increase of the catalytic activity in the O₂ reduction reaction due to a decline in the effect of surface blocking against molecular oxygen adsorption and a decrease in the platinum dissolution rate, because the oxidation of platinum by water is the onset of corrosion process. For the catalytic systems studied, the mass activity decreases in the following order: 20% Pt in PtCoCr/C > 7.3% Pt in PtCo/C ≥ 7.3% Pt in PtCr/C and PtNi/C ≥ 40% Pt/C. The application of PtCoCr/C catalyst as the cathode in a low-temperature hydrogen-air fuel cell enabled one to reduce the platinum consumption by one half on retention of its performance.     

Nanostructured catalysts for direct electrooxidation of dimethyl ether based on Bi- and trimetallic Pt–Ru and Pt–Ru–Pd alloys prepared from coordination compounds

Bi- and trimetallic platinum–ruthenium and platinum–ruthenium–palladium catalysts with specified atomic ratios Pt: Ru = 1: 1 and Pt: Ru: Pd = 1: 1: 0.1, respectively, were synthesized from the coordination compounds of the metals deposited on highly dispersed carbon black. The catalysts were characterized by powder X-ray diffraction, electron dispersive analysis, and transmission electron microscopy. According to voltammetry data, the highest activity in the dimethyl ether (DME) electrooxidation is exhibited by the catalyst Pt_0.43Ru_0.47Pd_0.1/C; hence, it may be considered as a promising anode material for direct DME fuel cells.