Fabrication of spherical colloidal crystals using electrospray

We demonstrated the use of electrohydrodynamic atomization to prepare uniform-sized emulsion droplets in which equal spheres of silica or polystyrene were dispersed. The size of the emulsion droplets was easily controlled by the electric field strength and the flow rate, independently of the diameter of the nozzles. During the evaporation of solvent in the droplets, spherical colloidal crystals were formed by self-assembly of the monodisperse colloidal spheres. The diameter of the spherical colloidal crystals was in the range of 10-40 microm. Depending on the stability of colloidal particles, the morphology of the self-assembled structure was varied. In particular, silica spheres in ethanol droplets were self-assembled into compactly packed silica colloidal crystals in spherical shapes, whereas polystyrene latex spheres in toluene droplets self-assembled into spherical colloidal crystal shells with hollow cores. The silica colloidal assemblies reflected diffraction colors according to the three-dimensionally ordered arrangement of silica spheres.     

Synthesis of spherical microcapsules by photopolymerization in aerosols

 The preparation of polymer microcapsules of well defined size in the range of 10–50 μm with different shell thickness to core diameter ratios is described. An aerosol of monodisperse droplets of a homogeneous ternary liquid system which contained a hydrophobic component and a hydrophilic component dissolved in a high-volatile mutual solvent, was produced by dispersing with a vibrating-orifice aerosol generator. After the evaporation of the solvent in a nitrogen atmosphere the particles demix and form a two-phase droplet of core-shell type. These droplets were illuminated with UV light and polymerized to highly monodisperse microcapsules with a solid polymer shell and a liquid core. The properties of the resulting particles (size, size distribution, shell thickness, shape and surface characteristics) were investigated by scanning electron microscopy, Raman spectroscopy on single optically levitated particles, and confocal Raman micro spectroscopy. The microcapsules were highly monodisperse and have spherical shape. Received: 24 July 1996 Accepted: 29 August 1996     

Development of spherical crystals of acetylsalicylic acid for direct tablet-making

The production of spherical crystals has recently gained great attention due to the fact that the crystal habit (form, surface, size, etc.) can be modified during the crystallization process. Spherical crystals of ASA were developed by non-typical and typical spherical crystallization techniques. The non-typical spherical crystallization process (conventional stirred tank method) resulted in few monocrystals and non-spherical crystal agglomerates. The typical spherical crystallization process was carried out by the three solvent-system (ethanol-water-carbon tetrachloride). The products were qualified by morphological study, NIR investigation, salicylic acid content, dissolution rate, studies on flowability, compactibility, cohesivity and tablettability. The results demonstrate that only typical spherical crystallization can be recommended for the production of spherical crystals of ASA. Only product made by this technique shows excellent flow properties and favourable compactibility, cohesiveness and tablettability values.     

Formation of interfacial nanodroplets through changes in solvent quality

We describe the formation of very thin interfacial oil droplets. The oil droplets are composed of decane and have the shape of a spherical cap. They are approximately 1-10 microm across and about 10-500 nm thick. We form these droplets by sequentially exposing a hydrophobic silicon wafer to two solutions of decane, where the second solvent is a poorer solvent than the first. We hypothesize that this method of decorating interfaces with droplets is quite general, and that the method may be useful for the controlled modification of interfaces. Inadvertent application of the method may lead to unanticipated properties of interfaces.     

Preparation of hemispherical particles by cleavage of micrometer-sized,spherical poly(methyl methacrylate)/polystyrene composite particle with Janus structure: effect of molecular weight

Micrometer-sized, hemispherical polymer particles were prepared as a result of cleavage of spherical Janus poly(methyl methacrylate) (PMMA)/polystyrene (PS) composite particle by treating particles with acetone/water solutions. The original PMMA/PS composite particles were prepared by the slow evaporation of toluene from homogeneous PMMA/PS/toluene droplets dispersed in aqueous solution of sodium dodecyl sulfate in advance. Appropriate molecular weights of PMMA and PS were necessary for occurrence of the cleavage of the Janus composite particle, resulting in PMMA and PS hemispherical particles. The cleavage depended on the composition of the acetone/water solution, which was explained by selective solvent absorption into the polymer phases. The results strongly support the cleavage mechanism of Janus composite polymer particles that had been proposed earlier.     

Interfacial and solvent effects govern the formation of tris(dibenzylidenacetone)dipalladium(0) microstructures

Organometallic palladium adducts have application as catalysts and as precursors for nanoparticle synthesis. Herein, we study the spontaneous formation of molecular crystals of the organometallic reagent tris(dibenzylidenacetone)dipalladium(0) (Pd(2)(DBA)(3)) in THF/H(2)O binary solvent systems. We report structural and chemical characterization of the resulting diverse structures with shapes including hexagonal platelets, rods, cubes, and stars. Optical microscopy, transmission electron microscopy, scanning electron microscopy, and energy-dispersive spectroscopy were used to determine representative structures and corresponding compositions when formed either in a binary solution or upon evaporation on a surface. The difference in Pd(2)(DBA)(3) particle morphology was attributed to differences in the surface tension of growing crystalline faces. The formation of a majority of rods or hexagonal platelets in solution was shown to be determined by the ratio of THF to H(2)O in the solvent, whereas supersaturation effects and interfacial surface tension played a major role in creating the shape of particles formed upon evaporation of Pd(2)(DBA)(3) droplets on a surface.     

Preparation and characterization of stearic acid nanostructured lipid carriers by solvent diffusion method in an aqueous system

Nanostuctured lipid carriers (NLC) based on mixture of solid lipids with spatially incompatible liquid lipids are a new type of lipid nanoparticles, which offer the advantage of improved drug loading capacity and release properties. In present study, stearic acid (SA) nanostuctured lipid carriers with various oleic acid (OA) content were successfully prepared by solvent diffusion method in an aqueous system. The size and surface morphology of nanoparticles were significantly influenced by OA content. As OA content increased up to 30 wt%, the obtained particles showed pronounced smaller size and more regular morphology in spherical shape with smooth surface. Compared with solid lipid nanoparticles (SLN), NLC exhibited improved drug loading capacity, and the drug loading capacity increased with increasing OA content. These results were explained by differential scanning calorimetry (DSC) investigations. The addition of OA to nanoparticles formulation resulted in massive crystal order disturbance and less ordered matrix of NLC, and hence, increased the drug loading capacity. The drug in vitro release behavior from NLC displayed biphasic drug release pattern with burst release at the initial stage and prolonged release afterwards, and the successful control of release rate at the initial stage can be achieved by controlling OA content.     

Preparation and characterization of silver nanoparticles by chemical reduction method

Silver nanoparticles were prepared by the reduction of AgNO(3) with aniline in dilute aqueous solutions containing cetyltrimethlyammonium bromide, CTAB. Nanoparticles growth was assessed by UV-vis spectroscopy and the average particle size and the size distribution were determined from transmission electron microscopy, TEM. As the reaction proceeds, a typical plasmon absorption band at 390-450nm appears for the silver nanoparticles and the intensities increase with the time. Effects of [aniline], [CTAB] and [Ag(+)] on the particle formation rate were analyzed. The apparent rate constants for the formation of silver nanoparticles first increased until it reached a maximum then decreased with [aniline]. TEM photographs indicate that the silver sol consist of well dispersed agglomerates of spherical shape nanoparticles with particle size range from 10 to 30nm. Aniline concentrations have no significant effect on the shape, size and the size distribution of Ag-nanoparticles. Aniline acts as a reducing as well as adsorbing agent in the preparation of roughly spherical, agglomerated and face-centered-cubic silver nanoparticles.     

Effect of molecular weight on the morphology of polystyrene/poly(methyl methacrylate) composite particles prepared by the solvent evaporation method

The effect of molecular weight on the morphology of polystyrene (PS)/poly(methyl methacrylate) (PMMA) composite particles was investigated. PS/PMMA composite particles with different molecular weights (M*=MwPS+MwPMMA)/2 approximately 2x10(4)-1x10(6) g.mol(-1)) were prepared by the release of toluene (T) from PS/PMMA/T (1/1/24, w/w/w) droplets dispersed in an aqueous solution of polyoxyethylene nonylphenyl ether nonionic surfactant (Emulgen 911). As T evaporated, the spherical droplets phase separated, resulting in snowmanlike composite particles with Janus morphology. The nonspherical shape was closely related to the morphology, which depended on M*. The interfacial tension between the phase-separated PS and PMMA phases increased with an increase in M*, and this would allow the formation of the snowmanlike shape to decrease the interfacial area between the PS and the PMMA phases.     

The influence of nematic liquid crystal content on the electro-optical properties of a polymer dispersed liquid crystal prepared with monodisperse liquid crystal microcapsules

Highly monodisperse poly(methylmethacrylate) (PMMA)/liquid crystal (LC) microcapsules were prepared by the solute codiffusion method (SCM). In SCM, the solvency of the dispersion medium and the swelling temperature were controlled to ensure complete swelling of the LC into the PMMA substrate particles. After the solvent evaporation procedure, mononuclear LC domains were formed in every particle, and overall the LC microcapsules maintained a spherical shape, monodispersity and smooth surface. PDLC cells prepared using the LC microcapsules exhibited an excellent contrast ratio and transmittance. By increasing the LC content in these LC microcapsules, the electro-optical properties of PDLC cells have been greatly improved.     

Effect of preparation temperature in solvent evaporation process on Eudragit RS microsphere properties

Eudragit RS 100 microspheres containing ketoprofen as a model drug were prepared by the solvent evaporation method using an acetone/liquid paraffin solvent system. The influence of various preparation temperatures: 10, 25, 35, and 40 degrees C, on particle size and morphology, drug content and release kinetics, and drug crystal state was evaluated. With increasing temperature, microsphere average size was found to increase and particle size distribution to widen significantly. At 10 degrees C particles of irregular shape are formed, whereas higher temperatures gradually improve the sphericity of microspheres. As can be seen from SEM photographs, particle surface roughness decreases as preparation temperature increases. It was found that temperature had no effect either on ketoprofen microencapsulation efficiency or on its crystal state, but it does influence emulsion-stabilizer incorporation. Ketoprofen forms solid solution in Eudragit matrix and maintains amorphous state for significant period of time. Drug release rates from microspheres correlated with microspheres' surface roughness and to a lesser extent with particle size.     

Solid lipid nanoparticles prepared by solvent diffusion method in a nanoreactor system

In this study, water-in-oil (W/O) miniemulsion was used as nanoreactor to prepare solid lipid nanoparticles (SLN) by solvent diffusion method. n-Hexane, Tween 80 and Span 80 were used as the oil phase and surfactant combination for preparation of W/O miniemulsion, respectively. The stable miniemulsion with the particle size of 27.1 ± 7.6 nm was obtained when the composition of water/Tween 80/Span 80/n-hexane was 1 ml/18 mg/200 mg/10 ml. Clobetasol propionate (CP) was used as a model drug. The physicochemical properties of the SLN, such as particle size, zeta potential, surface morphology, drug entrapment efficiency, drug loading capacity and in vitro drug release behaviors were investigated, comparing with those of SLN prepared by conventional aqueoethod. The SLN prepared by the novel method displayed smaller particles size and higher dus solvent diffusion mrug entrapment efficiency than those of SLN prepared by the conventional method. The drug entrapment efficiency decreased with increasing of charged amount of drug, and 15.9% of drug loading was achieved as the charged amount of drug was 20%. The in vitro drug release tests indicated that the drug release rate was faster than that of SLN prepared by the conventional method, and the drug content in SLN did not affect the in vitro drug release profile.     

A simple model for the disintegration of highly charged solvent droplets during electrospray ionization

This work uses a minimalist model for deciphering the opposing effects of Coulomb repulsion and surface tension on the stability of electrosprayed droplets. Guided by previous observations, it is assumed that progeny droplets are ejected from the tip of liquid filaments that are formed as protrusions of an initially spherical parent. Nonspherical shapes are approximated as assemblies of multiple closely spaced beads. This strategy greatly facilitates the calculation of electrostatic and surface energies. For a droplet at the Rayleigh limit the model predicts that growth of a very thin filament is a spontaneous process with a negligible activation barrier. In contrast, significant barriers are encountered for the formation of larger diameter filaments. These different barrier heights favor highly asymmetric droplet fission because the dimensions of the filament determine those of the ejected droplet(s). Substantial charge accumulation occurs at the filament termini. This allows each progeny droplet to carry a significant fraction of charge, despite its very small volume. In the absence of a long connecting filament, relieving electrostatic stress through progeny droplet emission would be ineffective. The model predicts the prevalence of fission events leading to the formation of several progeny droplets, instead of just a single one. Ejection bursts are followed by collapse back to a spherical shape. The resulting charge depleted system is incapable of producing additional progeny droplets until solvent evaporation returns it to the Rayleigh limit. Despite the very simple nature of the model used here, all of these predictions agree with experimental data.     

Preparation of non‐spherical particles from amphiphilic block copolymers

Simple self‐assembly techniques to fabricate non‐spherical polymer particles, where surface composition and shape can be tuned through temperature and the choice of non‐solvents was developed. A series of amphiphilic polystyrene‐b‐poly(2‐ethyl‐2‐oxazoline) block copolymers were prepared and through solvent exchange techniques using varying non‐solvent composition a range of non‐spherical particles were formed. Faceted phase separated particles approximately 300 nm in diameter were obtained when self‐assembled from tetrahydrofuran (THF) into water compared with unique large multivesicular particles of 1200 nm size being obtained when assembled from THF into ethanol (EtOH). A range of intermediate structures were also prepared from a three part solvent system THF/water/EtOH. These techniques present new tools to engineer the self‐assembly of non‐spherical polymer particles. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 750–757     

Preparation of fluorescent polystyrene microspheres by gradual solvent evaporation method

Highly cross-linked polystyrene beads of 9.2 μm were synthesized by seed polymerization with styrene as monomer and divinylbenzene as cross linker. Other sized monodisperse PS microspheres were also prepared by varying seed particle diameter and proportion of swelling agents. Furthermore, the polystyrene beads were stained by gradual solvent evaporation method using dyes such as rhodamine 101 and acridine orange. Gradual solvent evaporation method facilitates a high concentration of fluorescent dyes on beads. This is the key to obtain fluorescent beads with high intensity. The results showed that the fabricated fluorescent microspheres could be excited to various wavelengths (such as yellow, green, red and scarlet). Our synthesized microspheres offer high fluorescence emission efficiency compared to commercial fluorescent microspheres in the mean time have other properties in common.     

Microencapsulation of capsaicin by solvent evaporation method and thermal stability study of microcapsules

With polylactic acid (PLA) as shell and capsaicin as core substances, microcapsules were prepared based on solvent evaporation method. The orthogonal test was used to analyze the effects of the process conditions such as polyvinyl alcohol and PLA concentrations, stirring rate, and oil/water ratio on the particle size of the microencapsulated capsaicin (MC) agents. The chemical composition, morphology and size distribution of the microcapsules prepared by the most satisfactory conditions were analyzed by Fourier transform infrared spectroscopy, laser light scattering, and scanning electron microscopy. The MC agents had a mean diameter of 3–5 μm. The thermal properties of the MC agents were measured by differential scanning calorimetry and thermogravimetric analysis, it was demonstrated that the thermal stability of the MC agents was changed or even improved by the encapsulated PLA over the surface, when compared with similar parameters of the uncovered capsaicin. The in vitro release profile suggested that the microcapsules could be a suitable material for controlled release of capsaicin.     

Controlling the morphology of a zinc ferrite-based aerogel by choice of solvent

Zinc ferrite-based aerogels were prepared by the epoxide addition method. The effects of changing the reaction solvent were investigated. The porosity of the resultant materials was investigated by gas adsorption techniques while the microstructure of the aerogels was investigated by scanning electron microscopy and transmission electron microscopy. The solvent in which the gels were formed was found to have a profound impact on the surface morphology of the aerogels and the size of the nanoparticles therein. The aerogels were further analyzed by thermal gravimetric analysis and powder X-ray diffraction. After annealing at 350 °C, the porous material is found to maintain its nanocrystalline properties.     

Effect of colloidal stabilizer on the shape of polystyrene/poly(methyl methacrylate) composite particles prepared in aqueous medium by the solvent evaporation method

Effects of the kind and concentration of stabilizers on the nonspherical shape of polystyrene (PS)/poly(methyl methacrylate) (PMMA) composite particles prepared by release of toluene from PS/PMMA/toluene droplets dispersed in stabilizer aqueous solution were examined. In the case of poly(vinyl alcohol), the surfaces of the obtained particles always had a single dimple. In the case of sodium dodecyl sulfate (SDS), the shapes of the composite particles changed from the dimple, via acorn, to spherical with increasing SDS concentration. It was clarified that the dimple and acorn shapes of the PS/PMMA composite particles were caused by contraction of the PS phase after hardening of the PMMA phase in excentered core-shell and hemisphere morphologies, respectively, which were formed by phase separation during toluene evaporation.     

Preparation of raspberry-like nanocapsules by the combination of Pickering emulsification and solvent displacement technique

Well-defined raspberry-like nanocapsules were prepared by the combination of Pickering emulsification and solvent displacement technique by using silica particles as stabilizer and hexadecane (HD) as soft template. The formation of the capsule morphology is caused by the phase separation of poly(styrene-co-4-vinyl pyridine) (poly(St-co-4-VP)) in the droplets due to the diffusion of good solvent for the (co)polymer to the aqueous continuous phase. The size of capsules was successfully reduced from tens of micrometers in the dispersion by simply stirring to the nanorange by the employment of sonication and Ostwald ripening. The formation of silica-particles-armored nanocapsules was confirmed by transmission electron microscopy (TEM), high-resolution scanning electron microscopy (HRSEM), dynamic light scattering (DLS), and zeta potential measurement. The colloidal stability and particle properties, including size and morphology, depend on the amount of HD, and copolymers, the sonication time, the dispersion pH value, the type of solvent, and the copolymer composition.     

Influence of the seed polymer on the chromatographic properties of size monodisperse polymeric separation media prepared by a multi-step swelling and polymerization method

Monodisperse polymer particle-based separation media were prepared by a multi-step swelling and polymerization method with two pairs of monomers and two porogenic solvents. Their chromatographic properties were compared to those of beads prepared by a corresponding suspension polymerization method without the use of seed polymer to ascertain the influence of the seed polymer on their porous structures. A large change in porous structure was observed when the swollen particle consisting of monomers and porogenic solvents contained at least one good solvent for the polystyrene seed polymer, allowing it to remain in the polymerizing medium. In contrast, when the polystyrene seed particle was excluded from the swollen oil droplets, due to its poor solubility in the monomers and the porogenic solvents, there was no difference in the chromatographic properties such as pore volume, pore size, pore size distribution, or retention selectivity between the multi-step swelling and polymerization method and the suspension polymerization method. Since the only difference between the multi-step swelling and polymerization method and the suspension method is the use of the seed polymer, it appears that a very small amount (< 1% v/v) of seed polymers in the enlarged swollen droplets plays an important role as a porogen and affects the porous structure as well as the chromatographic properties of the monodisperse polymer particle-based separation media. © 1993 John Wiley & Sons, Inc.