Surface Modification of Nitrile Rubber by Plasma Polymerization

Radio frequency plasma polymerization of vinylidene fluoride was used to modify the surface properties of nitrile rubber. The chemistry and frictional properties of the plasma films were characterized. FTIR transmission spectra and EDX analysis of plasma polymer films deposited on NaCl windows showed that the degree of fluorination of the plasma polymers increased as plasma power was increased from 25 to 50 W, and then decreased monotonically at higher powers. An estimation of the actual F/C ratio from EDX data indicated that the plasma polymer films contained approximately one fluorine atom for every 2–5 carbon atoms. Sliding friction tests on a Delrin countersurface showed that the coefficient of friction of the plasma treated rubbers was lower than untreated rubber, but slighly higher than rubber coated with silicone oil. Repetitive sliding friction testing showed that silicone oil treated samples had a longer lubricating lifetime than plasma treated samples. However, cyclic friction tests conducted with nitrile rubber o-rings yielded similar frictional behavior and lubricating lifetimes for silicone oil and plasma treatments. There was no correlation between chemical composition and the frictional and wear properties of the plasma films. Environmental scanning electron micrographs showed that the plasma films were brittle and tended to crack and flake off during wear testing.     

白炭黑增强型硅橡胶的组成及抗原子氧性能分析

为明确空间级硅橡胶的化学组成及填料添加对材料物理性能的影响, 采用填料复合方式制备硅橡胶高聚物材料, 并通过化学成分测试、 原子氧暴露试验及力学性能测试等研究其结构组成与物理性能. 经微观粒径测试得出硅橡胶中白炭黑填料粒径主要分布在8~16 μm; 经傅里叶变换红外光谱(FTIR)、 核磁共振波谱( ¹H NMR和 ²⁹Si NMR)和溶胶凝胶渗透色谱(GPC)测试得出硅橡胶中含有Si—Me, Si—Ph, Si—O—Si等基团和甲基、 苯基等官能团, 其分子量分散系数为1.56, 并进一步推断出硅橡胶的分子结构及基胶与交联剂的反应类型为脱羟胺型; 经原子氧暴露试验及力学试验证实, 与未改性白炭黑填充的硅橡胶高聚物材料相比, 经硅烷改性白炭黑填充的硅橡胶高聚物材料表现出更好的抗原子氧性能, 动态力学测试后储能模量高54%, 并具有更好的应力应变响应性能. 研究结果表明, 采用表面改性处理方式可增强填料与硅橡胶基质的相互作用, 从而提高填料复合型硅橡胶高聚物材料的抗原子氧性能及综合力学性能.     

Relation of elastic modulus to crosslink and entanglement concentrations in rubber networks

The theory of rubber elasticity relates the elastic modulus of unfilled amorphous rubber to the concentration of elastically effective strands. A theoretical relation between this concentration and the concentrations of potential entanglements, random tetrafunctional crosslinks, and chain ends was proposed recently. In the present work, the new relation was combined with the theory of rubber elasticity and verified experimentally. Polydimethylsiloxane samples were cured by ⁶⁰Co irradiation and were extensively extracted to determine gel fraction, which was used to calculate concentrations of crosslinking and scission due to irradiation. Equilibrium modulus values determined from creep tests were in excellent agreement with those calculated using the new relation if the average spacing between potential entanglements is 116 (CH₃)₂SiO units. Thus, in typical commercial silicone rubbers, the contribution to the modulus from trapped entanglements is greater than the direct contribution from crosslinks. The new relation allows the calculation of crosslink concentrations from modulus measurements on other unfilled rubbers once the potential entanglement spacing of the polymer is determined.     

Rouse–Bueche theory and the calculation of the monomeric friction coefficient in a filled system

Direct experimental access to the monomeric friction coefficient (ζ₀) relies on the availability of a suitable polymer dynamics model. Thus far, no method has been suggested that is applicable to filled systems, such as filled rubbers or microphase‐segregated A–B–A thermoplastic elastomers (TPEs) at T_g,B < T < T_g,A. Building upon the procedure proposed by Ferry for entangled and unfilled polymer melts, the Rouse–Bueche theory is applied to an undiluted triblock copolymer to extract ζ₀ from the linear behavior in the rubber‐glass transition region, and to estimate the size of Gaussian submolecules. When compared at constant T – T_g, the matrix monomeric friction factor is consistent with the corresponding value for the homopolymer melt. In addition, the characteristic Rouse dimensions are in good agreement with independent estimates based on the Kratky–Porod worm‐like chain model. These results seem to validate the proposed approach for estimating ζ₀ in filled systems. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1437–1442     

Sorption and diffusion of aliphatic hydrocarbons into crosslinked natural rubber

The sorption and transport of four aliphatic hydrocarbons into natural rubber crosslinked by different vulcanization systems [conventional (CV), efficient (EV), peroxide (DCP) and a mixed system consisting of sulfur and peroxide (mixed)] were investigated in the temperature interval of 28–60°C. Of the four systems, natural rubber vulcanized by DCP exhibited lowest penetrant uptake. It was observed that the kinetics of liquid sorption in every case deviates from the regular Fickian trend, characteristic of sorption of liquids by rubbers. The diffusion coefficient, activation energy of sorption, enthalpy, entropy, and the rubber-solvent interaction parameter were evaluated for the four systems from the swelling data. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 725–734, 1997     

Post-irradiation grafting of tetrafluoroethylene at low temperatures

Low-temperature postirradiation grafting of tetrafluoroethylene (TFE) to polyolefines and silicone elastomers was the subject of study. After preliminary dissolution of TFE in the polymer at 273°K the system was slowly cooled to 77°K. In this process a certain part of TFE in polyolefines (ethylene-propylene copolymer and polypropylene) is retained by the vitreous polymer matrix. When slowly heated after radiolysis at 77°K this system shows graft polymerization of dissolved TFE after T_g. The graft copolymer is soluble and its IR spectra contain absorption bands characteristic of polytetrafluoroethylene. In polydimethylsiloxane rubber (SKT) the dissolved TFE when frozen to 77°K remains sorbed between the SKT crystallites rather than in a separate phase. When these radiolyzed samples are heated the graft-polymerization occurs primarily over the temperature range between the TFE and SKT melting points. The technique provedes for 100–150% grafting of TFE. This method also permits grafting to silicone rubbers and to several other polymers and elastomers.     

Theoretical investigation of polymer molecular structure influence on dielectric properties and mechanical properties

Triboelectric nanogenerator (TENG) technologies have explosive development in the field of energy harvesting and self-powered sensing. As the key element of triboelectric devices, dielectric polymers have obtained much attention in recent years. The dielectric properties of polymer determine the output performance of TENG. In this paper, we take silicone rubber as an example of dielectric polymers, to study the properties of molecular structure influence on the dielectric properties and mechanical properties by the molecular dynamics simulation method. The free volume fraction, dielectric constant, and mechanical properties of silicone rubbers with different branch chains were calculated. The dielectric constant is highly related to the free volume distribution and the dipole moments of silicone rubbers with different amounts of branch chains. For fewer branch chains silicone rubber, the free volume distribution contributes most to the dielectric constant; for more branch chains silicone rubber, the dipole moment dominates the dielectric constant. Therefore, the silicone rubber ratio has a great influence on the dielectric constant of silicone rubber. With the increase of temperature, the dielectric constant of 2-chain silicone rubber increases at first and then decreases, and the maximum value is obtained near 300 K. Therefore, it is necessary to control the temperature when silicone rubber is used as a dielectric material. This work can be a guide for improving the dielectric properties of silicone rubber, and it provides a new approach to the optimal design of high-performance triboelectric nanogenerators.     

Structure-Property Relationships in Rubber-Modified Styrenic Polymers

Styrenic polymers and copolymers are often impact modified with rubber particles. The efficiency of rubber toughening depends mainly on the size of the rubber particles and the degree of cross-linking. The deformation rate, the temperature, the orientation of the polymer molecules and the efficiency of rubber grafting also influence rubber toughening. It is thought that on impact, cavitation inside the rubber particles occurs which reduces the detrimental dilatational stress in the bulk polymer without forming cracks in the brittle matrix or at the rubber-matrix interface. Crazing and shearing are facilitated if the rubber particles can easily cavitate. This can be achieved by either avoiding too much cross-linking or by adding oil (silicone oil in the case of ABS) into the rubber particles, which acts as nuclei for void formation. An electron spectroscopic imaging method is described which allows visualizing the location of the oil. Already after cooling silicone oil modified ABS samples down to liquid nitrogen temperature rubber cavitation is observed. This cavitation is caused by the thermal stress developing due to the differences in thermal expansion coefficient between the rubber phase and the SAN-matrix and is facilitated by silicone oil. Voiding also leads to an increase of light scattering, which can be detected by an optical microscope using dark field illumination.     

The friction coefficient on polycarbonate as a function of the contact pressure and nanoscale roughness

During dry friction the rheological behavior at the interface between a polymer surface and a rigid indenter is linked to the local pressure and the roughness of the surface of the indenter. This study on polycarbonate reports experimental results obtained at ambient temperature using rigid, spherical glass indenters of various radii. In a first step, a plot of the experimental friction coefficient μ versus the mean contact pressure p_mean showed that below the yield stress (p_mean < 100 MPa) the intrinsic friction coefficient follows a master curve for smooth indenters. In a second step, roughened indenters were prepared by chemical etching, which allowed the monitoring of nanoscale roughness parameters. From 5.5 to 140 nm Rrms, the friction coefficient μ progressively fell to a plastic‐like constant value, indicating that the nanoroughness mediates the friction. These results form the basis for a study of the rheology of confined polymer layers. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

A new spectral memory of filled rubbers

We recently discovered that shearing particle‐reinforced rubbers in oscillation at a frequency f_a at a small strain γ_a (e.g., ～1% strain) for time t_a can often produce a spectrum hole or drop in the strain‐dependent dissipation spectra of the materials. The location of the hole (or localized perturbation in the loss modulus or loss tangent) depends on the aging strain amplitude γ_a. The depth of this hole is influenced by both the oscillatory aging frequency f_a and the aging duration t_a, and follows a simple power relationship of the product of f_a and t_a. The exponent for the power relationship is a function of filler concentration. These attributes of the spectral hole in filled rubbers are not sensitive to the frequency used to postanalyze the hole. This new memory effect occurs at very small strains and involves material stiffening during the strain aging, and both of those features are quite different from the Mullins effect in filled elastomers. We interpret this newly discovered memory character of filled rubbers from a much broader concept of structure pinning in a condensed frustrated system and consider that the agglomeration of filler particles in rubber matrix shares common physics with granular materials and glass‐forming materials. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 859–869, 2010     

Synthesis and applications of a novel supramolecular polymer network with multiple H‐bonded melamine pendants and uracil crosslinkers

A conjugated main‐chain copolymer ( PBT ) consisting of bithiazole, dithieno[3,2‐b:2′,3′‐d]pyrroles (DTP), and pendent melamine units was synthesized by Stille polymerization, which can be hydrogen‐bonded (H‐bonded) with proper molar amounts of bi‐functional π‐conjugated crosslinker F (i.e., two uracil motifs covalently attached to a fluorene core through triple bonds symmetrically) to develop a novel supramolecular polymer network ( PBT/F ). The effects of multiple H‐bonds on light harvesting capabilities, HOMO levels, and photovoltaic properties of polymer PBT and H‐bonded polymer network PBT/F are investigated. The formation of supramolecular polymer network ( PBT/F ) between PBT and F was confirmed by FTIR and XRD measurements. Because of the stronger light absorption, lower HOMO level, and higher crystallinity of H‐bonded polymer network PBT/F , the solar cell device containing PBT/F showed better photovoltaic properties than that containing polymer PBT . The preliminary results show that the solar cell device containing 1:1 weight ratio of PBT/F and [6,6]‐phenyl C₇₁ butyric acid methyl ester (PC₇₁BM) offers the best power conversion efficiency (PCE) value of 0.86% with a short‐circuit current density (J_sc) of 4.97 mA/cm², an open circuit voltage (V_oc) of 0.55 V, and a fill factor (FF) of 31.5%. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Influence of reaction parameters on the structure of in situ rubber/silica compounds synthesized via sol–gel reaction

In situ silica was synthesized in three non‐vulcanized rubber matrices, namely natural rubber, styrene‐butadiene rubber, and EPDM (ethylene‐propylene diene ter‐polymer), using the sol–gel method with tetra‐ethoxysilane (TEOS) as silica precursor and hexylamine as catalyst. The effect of the reaction parameters such as the amount of TEOS, the reaction time (15–120 min), and the type of rubber was explored. Transmission electron microscopy was used to study the gradient in silica content and particle size over the sample thickness. The diffusion gradient of TEOS and catalyst solution in the rubber matrix responsible for the gradient was studied with Fick's law. An excellent dispersion of silica was obtained for all rubbers, even for the very non‐polar EPDM, without the use of any additives to improve the dispersion. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 967–978     

Synergistic effect between POSS and fumed silica on thermal stabilities and mechanical properties of room temperature vulcanized (RTV) silicone rubbers

In this paper, both divinyl-hexa[(trimethoxysilyl)ethyl]-POSS (DVPS) and fumed silica were firstly introduced into polydimethylsiloxane (PDMS) system using as the cross-linker and the reinforcing filler respectively. And a series of novel RTV silicone rubbers synergistically enhanced by DVPS and fumed silica were prepared. The cross-linked networks in the novel RTV silicone rubbers have been studied by attenuated total reflection infrared spectroscopy, and the dispersions of POSS and fumed silica in these novel RTV silicone rubbers have been observed by means of scanning electron microscope (SEM). And thermal stabilities, thermo-oxidative stabilities and mechanical properties of these novel RTV silicone rubbers were studied by means of thermal gravimetric analysis and universal tensile testing machine, respectively. From the obtained results, it was found that synergistic effect between POSS-rich areas and fumed silica on thermal stability and mechanical property of RTV silicone rubber indeed existed. And the experimental results also exhibited that the thermal stabilities and mechanical properties of the novel RTV silicone rubbers were far better than those of the reference materials (DVPR and MTFR). The striking enhancements in thermal properties and improvements on mechanical properties of novel RTV silicone rubbers were likely attributed to the synergistic effect between POSS-rich domains and fumed silica. Meanwhile, it was found that the mechanical properties of RTV silicone rubbers prepared with a given amount of POSS cross-linker were enhanced with the increment of the loading amount of fumed silica.     

Low temperature degradation and characterization of natural rubber

Low temperature degradation of natural rubber was performed with potassium persulfate (K₂S₂O₈, KPS) in the latex stage at 30 °C to accomplish a good processability of the rubber. Various grades of natural rubbers were used as a source rubber. Gel content, molecular weight and chemical structure of the rubbers were characterized by swelling method, size exclusion chromatography and ¹H NMR spectroscopy, respectively. The well characterized natural rubber was subjected to oxidative degradation with KPS at 30 °C. Mooney viscosity decreased when the latex was degraded with 1.0 phr of KPS and it was dependent upon the amount of KPS. Molecular weight and gel content of the degraded natural rubber were about one-half as low as those of the source rubber. Chemical structure of the rubber was analyzed through Fourier transform infrared and ¹H NMR spectroscopic methods. The degraded natural rubber was found to contain carbonyl and formyl groups as an evidence of the oxidative degradation. Tensile strength of a vulcanizate prepared from the degraded natural rubber was the same as that prepared from the source rubber, even though the gel content and the molecular weight of the degraded rubber were distinguished from those of the source rubber.     

Research on high temperature friction properties of PTFE/Fluorosilicone rubber/silicone rubber

Silicone rubber (MVQ) has excellent heat resistance, but poor high temperature friction stability, which limits its application in the field of high temperature sealing. Polytetrafluoroethylene (PTFE) is self-lubricating, but its compatibility with rubber is relatively weak. In order to improve the high-temperature friction property of silicone rubber, fluorosilicone rubber (FVMQ) was used as a compatibilizer, and PTFE was added to MVQ by mechanical blending. The friction and wear properties of PTFE/FVMQ/MVQ composites at different temperatures were studied. The results show that compared with MVQ, the mechanical properties of PTFE/FVMQ/MVQ composites was basically unchanged, the coefficient of friction was hardly affected by temperature, and the amount of wear decreased with increasing temperature. PTFE/FVMQ/MVQ composites showed excellent high-temperature abrasion resistance. The high-temperature wear mode was mainly changed from abrasive wear to adhesive wear. The molten layer formed by high-temperature friction can prevent air from directly contacting the surface rubber, which inhibited rubber surface oxidation reaction process.     

Measurement of the infinite dilution diffusion coefficients of small molecule solvents in silicone rubber by inverse gas chromatography

The infinite dilution diffusion coefficients of n-hexane, n-heptane and n-decane in crosslinked silicone rubber with different crosslinking agent concentrations were measured in the temperature range of 348.15 K-368.15 K by inverse gas chromatography. The crosslinked silicone rubber was obtained by dissolving PDMS prepolymer, crosslinking agent and catalyst in n-heptane solvent and characterized by FTIR spectra. The Van Deemter equation was used to determine diffusion coefficients from the variation in chromatographic peak width with carrier gas flow rate. The good linear relation indicated the Van Deemter equation used in this work was reliable. The influences of small molecule solvent, crosslinking agent concentration and temperature on the infinite dilution diffusion coefficient were investigated. The results showed that the infinite dilution diffusion coefficient decreased with an increasing number of CH₂ group in the alkane series. The increase in crosslinking agent concentration resulted in decrease of the infinite dilution diffusion coefficient. The infinite dilution diffusion coefficient increased with the rising of temperature. The interdependence on the infinite dilution diffusion coefficient and temperature accorded with Arrhenius equation well. Diffusion constant and activation energy obtained from the Arrhenius equation provided straight lines with the specific critical volume and crosslinking agent concentration.     

Composite tribological materials based on molybdenum disulfide nanoparticles and polytetrafluoroethylene microgranules

Tribological materials based on molybdenum disulfide nanoparticles localized on the surface of ultradispersed polytetrafluoroethylene were prepared. The composition and properties of the new composite materials were studied. Introduction of ultradispersed additives based on polytetrafluoroethylene with MoS₂ and on polytetrafluoroethylene and nanodiamonds prepared by detonation synthesis (taken as reference samples) decreases the viscosity of MS-20 aviation oil. The dependence of the friction coefficient on the Sommerfeld number for the composites obtained was examined. Introduction of additives leads to a decrease in the friction coefficient with increasing linear sliding velocity, in contrast to the initial oil for which the trend is opposite. The dependence of the friction coefficient on the concentration of additives in the initial oil was demonstrated. Modification of polytetrafluoroethylene microgranules with 3 wt % MoS₂ nanoparticles allows the amount of additive to the oil to be considerably reduced.     

Effect of microroughness on rubber friction

Friction was measured and analyzed for rubber belts sliding against paper and polymer film surfaces of different roughness. As expected, increased paper smoothness created an increase in the friction coefficient. However, it was found that continuous rubber usage during testing also created an increase in friction coefficient for constant surface roughness of both paper and film. This was analyzed as due to an increase in N and C values for the load-dependent friction coefficient, μ = CW^?N where W is normal load and N_max ≈ 0.33 (papers) or N_max ≈ 0.6 (polymer films). Using adhesion friction theory, it was shown that friction data can be fitted with a unified equation: C = μ₀c^?N, where μ₀ = μ N = 0 and c is a constant for the rubber and belt configuration tested.     

Preparation and Characterization of Chitosan-Coated DBD Plasma-Treated Natural Rubber Latex Medical Surgical Gloves with Antibacterial Activities

The natural rubber latex (NRL) film taken from medical surgical gloves was surface-modified with a dielectric barrier discharge (DBD) plasma treatment under an air environment. The results showed that surface hydrophilicity of the NRL film increased after the plasma treatment due to the presence of oxygen-containing polar groups on the plasma-treated surface. An increase in plasma treatment time increased the surface roughness of the NRL film, and eventually decreased the mechanical properties. From the obtained results, the optimum plasma treatment time of 20?s was chosen. After immersion in a chitosan solution, the amount of chitosan deposited on the plasma-treated NRL film increased with increasing chitosan concentrations. The chitosan coating smoothed the surface of the plasma-treated NRL film and also improved the mechanical properties. The highest antibacterial activities of the chitosan-coated DBD plasma-treated NRL film against both Staphylococcus aureus and Escherichia coli were achieved when a 2?%(w/v) chitosan solution was used for the coating.     

高密度燃料HDF-1与橡胶的相容性研究

报道了在室温和70 ℃下橡胶材料G402氟硅胶、丁腈胶5171、丁腈胶4170、贮囊橡胶用合成的高密度燃料HDF-1浸泡后性能如伸长率、邵尔硬度、重量、面积体积的变化，并与采用3号喷气燃料（RP-3）实验结果进行对照。用红外光谱测定了燃料浸泡前后橡胶组成的变化。实验结果表明，G402氟硅胶和贮囊对于HDF-1和RP-3有相近的相容性，丁腈胶5171对HDF-1的相容性比对RP-3的相容性稍差，丁腈胶4170对HDF-1的相容性比对RP-3的相容性更差的结果。因此，丁腈胶5171和丁腈胶4170不能用于HDF-1储存和输送，原使用RP-3系统的橡胶密封件不能直接使用HDF-1。