Ni/Ce-ZrO2/γ-Al2O3催化剂上高温焦炉煤气中焦油组分的常压加氢裂解

采用分步浸渍法制备了Ni/Ce-ZrO2/γ-Al2O3催化剂,并采用X射线衍射、透射电子显微镜、N2物理吸附和程序升温还原等方法对其进行了表征.该催化剂在以甲苯和萘为焦油模拟化合物的高温焦炉煤气常压加氢裂解反应中表现出良好的催化性能和一定的耐硫能力.在较低的水/碳摩尔比(S/C=0.44)条件下,甲苯和萘能够完全转化为小分子气体.向Ni/γ-Al2O3催化剂中加入适量的铈锆氧化物,能促使催化剂表面形成尺寸更小的镍纳米晶粒,并有效地抑制镍晶粒烧结,从而显著提高催化剂的稳定性.该类催化剂有望应用于具有较低水/碳摩尔比的高温焦炉煤气中焦油的直接除去.     

Ni/MgAl(O) 催化剂上高温焦炉煤气中焦油组分的催化转化

 采用共沉淀-水热法合成了一系列 Ni/MgAl(O) 催化剂. 用甲苯和萘的混合物作为焦油模型化合物, 在固定床反应器上研究了该催化剂直接催化转化具有较低水蒸气/碳摩尔比的高温焦炉煤气中焦油为小分子气体的反应. 考察了催化剂组成、水蒸气/碳摩尔比和反应条件等对催化剂性能的影响. 结果表明, Mg/Al 摩尔比为 3 时 Ni/MgAl(O) 催化剂表现出最优的催化性能. 在 700~800 oC 和水蒸气/碳摩尔比为 0.68 的反应条件下, 15%Ni/Mg3Al(O) 催化剂能将甲苯和萘完全转化为 CO 和 CH4 等小分子气体. 在反应气中引入 0.05% H2S(摩尔分数) 气体的实验表明, 该催化剂在焦油催化转化反应中具有较好的抗硫能力. 另外, 在催化剂中加入少量 Pt 助剂能显著提高催化剂活性.     

NiO/MgxSi1-xOy 催化剂的制备及其在高温焦炉煤气中焦油组分催化裂解中的应用

采用溶胶-凝胶法制备了MgO和SiO2的二元复合氧化物载体,通过浸渍法制得NiO/MgxSi1-xOy催化剂,并使用Brunauer-Emmett-Teller(BET)吸附、X射线衍射(XRD)、透射电子显微镜(TEM)等时其进行表征.以甲苯和萘的混合物作为高温焦炉煤气中焦油组分的模型化合物,在固定床反应器中进行高温焦炉煤气中焦油组分催化裂解的研究.结果表明,催化剂的焙烧温度、反应空速以及载体中Mg和Si的原子比对反应活性有很大的影响.在反应温度800℃、水碳摩尔比为0.7的条件下,10%(w)NiO/Mg0.80Si0.20Oy催化剂能将甲苯和萘完全转化为CO、CH4等小分子气体,显示出很好的催化活性、稳定性以及好的抗积炭性能.     

透氧膜反应器内NiO/MgO催化焦炉煤气重整反应途径

对透氧膜反应器内焦炉煤气(COG)重整反应模型进行分析.通过H2+N2、CH4+N2、CO+N2和H2+CH4+N2混合气在透氧膜反应器内重整反应,以及有无催化剂下重整反应和催化剂床层厚度重整反应实验,推测焦炉煤气重整反应模型:首先焦炉煤气中H2在催化剂活性金属镍颗粒上吸附解离,解离后的氢向高活性位迁移"(三相界面")并与膜表面侧晶格氧(或O2-)反应生成H2O.同时CH4也可能在活性镍颗粒上裂解生成CH3*和H*,反应生成的H2O与膜表面催化剂上裂解的碳反应生成H2和CO.未反应完的H2O在催化剂床层内与剩余CH4反应生成H2和CO.     

NiO/MgxSi1-xOy催化剂的制备及其在高温焦炉煤气中焦油组分催化裂解中的应用

采用溶胶-凝胶法制备了MgO和SiO2的二元复合氧化物载体, 通过浸渍法制得NiO/MgxSi1-xOy催化剂, 并使用Brunauer-Emmett-Teller(BET)吸附、载射线衍射(XRD)、透射电子显微镜(TEM)等对其进行表征. 以甲苯和萘的混合物作为高温焦炉煤气中焦油组分的模型化合物, 在固定床反应器中进行高温焦炉煤气中焦油组分催化裂解的研究. 结果表明, 催化剂的焙烧温度、反应空速以及载体中Mg和Si的原子比对反应活性有很大的影响. 在反应温度800 益、水碳摩尔比为0.7的条件下, 10%(w)NiO/Mg0.80Si0.20Oy催化剂能将甲苯和萘完全转化为CO、CH4等小分子气体, 显示出很好的催化活性、稳定性以及好的抗积炭性能.     

Ni/MgO/Al2O3催化剂上以1-甲基萘为模型化合物高温焦炉煤气焦油的催化转化

采用共浸渍薄水铝石(AlOOH)方法制备了一系列Ni/MgO/Al₂O₃催化剂, 并采用N₂气吸附及Ｘ射线衍射等手段进行了表征. 选择1-甲基萘作为焦油模型化合物, 研究了该催化剂催化转化具有较低水蒸气/碳摩尔比(n_H2O/n_C) 的高温焦炉煤气(COG)中焦油催化反应性能. 考察了催化剂中MgO含量及反应条件等对催化剂性能的影响. 实验结果表明, 在775 ℃和n_H2O/n_C=0.7条件下, MgO改性的Ni/MgO/Al₂O₃催化剂对1-甲基萘催化转化为小分子气体反应具有较好的催化活性和稳定性; 热重分析表明, MgO的加入能显著提高催化剂的抗积炭能力. 在Ni/MgO/Al₂O₃催化剂上, 反应气中高浓度H₂S气体(0.25%, 体积分数)能够促进焦油催化转化为小分子气体, 这可能是由于H₂S在Ni表面的可逆吸附形成更适合于重整反应的活性位, 同时抑制了烷烃裂解吸附形成的碳在金属中的溶解、扩散并最终形成积炭过程.     

In对Ni/SiO2催化剂苯甲醚加氢脱氧性能的影响:苯环加氢及 C-C键氢解的抑制作用

由可再生木质素基生物质油加氢脱氧制三苯(苯、甲苯及二甲苯)及燃油可减少对化石能源依赖、缓解环境问题,加氢脱氧催化剂的研究开发为众多学者密切关注.我们以低成本金属Ni为加氢脱氧活性组分,采用金属In对金属Ni催化剂进行改性,旨在增加以苯甲醚为模型反应物加氢脱氧中的三苯收率、降低金属Ni的C-C键氢解及甲烷化活性,提高反应过程中碳收率、降低耗氢量.采用等体积浸渍-程序升温还原法制备了Ni/SiO2及Ni-In/SiO2催化剂,研究了Ni/In比及Ni含量对In改性Ni/SiO2催化剂结构和苯甲醚加氢脱氧性能的影响,利用H2-TPR,H2化学吸附,XRD,NH3-TPD,XPS,TEM及N2物理吸附-脱附等手段对催化剂及其前驱体进行了表征,采用石英管固定床反应器在300°C、常压、H2/苯甲醚摩尔比25及苯甲醚重时空速0.4 h-1的反应条件下考察了催化剂苯甲醚加氢脱氧性能,分析了催化剂结构与性能之间的关系.H2-TPR结果显示,金属In的加入抑制了催化剂前驱体中Ni物种的还原.XRD,H2化学吸附,HAADF-STEM-EDS及XPS等结果表明,经450°C还原制备的Ni-In/SiO2双金属催化剂中Ni和In接触紧密.In的加入明显降低了催化剂表面金属Ni的活性位数量;并且,Ni/In比越低Ni-In/SiO2催化剂H2化学吸附量越小.XPS结果还显示,Ni-In/SiO2催化剂中存在金属In向Ni转移电子.上述结果说明,在Ni-In/SiO2催化剂中金属Ni与In存在较强的相互作用.在苯甲醚加氢脱氧反应中,与Ni/SiO2催化剂相比,Ni-In/SiO2催化剂虽因表面Ni密度较低而具有较低苯甲醚转化率,但其苯环加氢、C-C键氢解及CO甲烷化活性较低,因而具有较高的三苯及环己烷选择性;并且,随Ni/In比的降低(即In含量的增加),Ni-In/SiO2催化剂的加氢、氢解及甲烷化能力呈减弱趋势.随Ni质量含量提高,Ni-In/SiO2双金属催化剂上苯甲醚转化率提高,但对三苯选择性及C-C键氢解能力影响不明显.经分析认为,与Ni/SiO2相比,Ni-In/SiO2催化剂较低的苯加氢及C-C键氢解活性与In对表面连续Ni位隔离作用及金属镍位电子云密度提高有关.在优化的反应条件下,Ni质量含量为40%、Ni/In比为40的Ni-In/SiO2催化剂上三苯收率为60.4%,高于相同Ni质量含量Ni/SiO2催化剂上三苯收率(51.6%).     

H2S对NiW/Al2O3和CoMo/Al2O3上二苯并噻吩和4,6-二甲基二苯并噻吩加氢脱硫反应的影响

 考察了H2S对NiW/Al2O3和CoMo/Al2O3上二苯并噻吩(DBT)和4,6-二甲基二苯并噻吩(DMDBT)加氢脱硫反应的影响. 结果表明,H2S同时抑制DBT和DMDBT两种硫化物的加氢脱硫反应,并且对DBT的抑制作用更为明显. 对于NiW/Al2O3和CoMo/Al2O3两种催化剂,H2S抑制了DBT和DMDBT的直接脱硫路径活性; 对于CoMo/Al2O3催化剂上DBT转化中的加氢反应也有抑制作用,但促进了DMDBT转化中加氢反应的进行. NiW/Al2O3催化剂更易受H2S的影响.     

焙烧温度对甲烷催化部分氧化Ni/MgO-Al2O3催化剂结构和性能的影响

采用TPR、BET、XRD、TG及反应性能评价等研究方法,考察了焙烧温度对甲烷催化部分氧化制合成气Ni/MgO-Al2O3催化剂结构和性能的影响。研究结果表明,随焙烧温度的升高, Ni/MgO-Al2O3中的镍物种与载体作用逐渐增强,生成了NiAl2O4尖晶石和NiMgO2固熔体。虽然焙烧温度提高会使催化剂比表面降低,由于尖晶石结构的形成,其热稳定性会明显提高,将有利于抑制催化剂在反应过程中因烧结而失活的可能性。与低温焙烧的催化剂相比,高温焙烧的催化剂仍表现出良好催化反应性能,并具有相对较好的稳定性。高温焙烧的催化剂在反应过程中床层的热点温度相对较低,热点温度波动幅度也较小。低温和高温焙烧的Ni/MgO-Al2O3催化剂在常压、1 083 K、CH4与O2摩尔比为1.8、空速2.66×105 h－1的反应条件下均具有良好的抗积炭性能。     

多壁碳纳米管负载铂的甲苯加氢脱芳催化剂

以多壁碳纳米管(CNTs)为载体制备了负载型Pt催化剂Pt/CNTs并将其用于催化甲苯加氢脱芳(HDA)反应.结果表明,在1.0%Pt/CNTs催化剂上,在0.4MPa,373K,PhCH3/H2摩尔比=6/94和GHSV=120L/(h.g)的反应条件下,甲苯转化率可达100%,比反应速率为0.0523mmol/(s.m2),分别是γ-Al2O3和AC负载各自最佳Pt负载量催化剂1.4%Pt/γ-Al2O3和2.4%Pt/AC上相应值的1.17和1.18倍.甲苯加氢产物全部为甲基环己烷,其他可能的加氢产物均在气相色谱检测限以下.催化剂的表征研究揭示,用CNTs代替γ-Al2O3或AC作为载体并不会引起所负载Pt催化剂上甲苯HDA反应的表观活化能发生明显变化.与γ-Al2O3或AC负载的相应催化剂相比,一方面,CNTs负载的Pt催化剂易于在较低温度下还原活化,并且其工作态催化剂表面催化活性Pt物种(Pt0)所占表面Pt摩尔分率有所提高;另一方面,CNTs负载的Pt催化剂对H2具有较高的吸附/活化和储存能力.这些促进效应对催化剂HDA活性的提高都有重要贡献.     

Hydrogen production from simulated hot coke oven gas by catalytic reforming over Ni/Mg(A1)O catalysts

Hydrogen production by catalytic reforming of simulated hot coke oven gas (HCOG) with toluene as a model tar compound was investigated in a fixed bed reactor over Ni/Mg(Al)O catalysts. The catalysts were prepared by a homogeneous precipitation method using urea hydrolysis and characterized by ICP,BET, XRD, TPR, TEM and TG. XRD showed that the hydrotalcite type precursor after calcination formed (Ni,Mg)Al2O4 spinel and Ni-Mg-O solid solution structure. TPR results suggested that the increase in Ni/Mg molar ratio gave rise to the decrease in the reduction temperature of Ni2+ to Ni0 on Ni/Mg(Al)O catalysts. The reaction results indicated that toluene and CH4 could completely be converted to H2 and CO in the catalytic reforming of the simulated HCOG under atmospheric pressure and the amount of H2 in the reaction effluent gas was about 4 times more than that in original HCOG. The catalysts with lower Ni/Mg molar ratio showed better catalytic activity and resistance to ceking, which may become promising catalysts in the catalytic reforming of HCOG.     

Hydrocracking of Tar Components from Hot Coke Oven Gas over a Ni/Ce-ZrO2/γ-Al2O3 Catalyst at Atmospheric Pressure

Ni/Ce-ZrO₂/γ-Al₂O₃ catalysts with different Ce-ZrO₂ contents and Ni loadings were prepared by a two step impregnation method and characterized by X-ray diffraction, transmission electron microscopy, N₂ adsorption, and temperature-programmed reduction. The catalysts were used for the hydrocracking of toluene and naphthalene, which were model tar compounds in hot coke oven gas, under atmospheric pressure at 800 °C. They showed excellent catalytic activity, stability, and some sulfur tolerance. Both toluene and naphthalene was converted into light fuel gases even at a low mole ratio of steam to carbon (S/C = 0.44). During the testing period of 7 h, no coke deposition was observed on the surface of the catalysts. The results indicated that the addition of Ce-ZrO₂ limited the sintering of Ni particles and enhanced the catalytic activity. The Ni/Ce-ZrO₂/γ-Al₂O₃ catalyst is promising for the direct removal of tar compounds in hot coke oven gas with low S/C ratios.     

Hydrogen production from simulated hot coke oven gas by catalytic reforming over Ni/Mg（Al）O catalysts

Hydrogen production by catalytic reforming of simulated hot coke oven gas (HCOG) with toluene as a model tar compound was investigated in a fixed bed reactor over Ni/Mg(Al)O catalysts. The catalysts were prepared by a homogeneous precipitation method using urea hydrolysis and characterized by ICP, BET, XRD, TPR, TEM and TG. XRD showed that the hydrotalcite type precursor after calcination formed (Ni, Mg)Al₂O₄ spinel and Ni-Mg-O solid solution structure. TPR results suggested that the increase in Ni/Mg molar ratio gave rise to the decrease in the reduction temperature of Ni²⁺ to Ni⁰ on Ni/Mg(Al)O catalysts. The reaction results indicated that toluene and CH₄ could completely be converted to H₂ and CO in the catalytic reforming of the simulated HCOG under atmospheric pressure and the amount of H₂ in the reaction effluent gas was about 4 times more than that in original HCOG. The catalysts with lower Ni/Mg molar ratio showed better catalytic activity and resistance to coking, which may become promising catalysts in the catalytic reforming of HCOG.     

Effect of Ni loadings on the activity and coke formation of MgO-modified Ni/Al_2O_3 nanocatalyst in dry reforming of methane

MgO-modified Ni/Al2O3 catalysts with different Ni loadings were prepared and employed in dry reforming of methane （DRM）. The effect of Ni loadings on the activity and coke formation of Ni/MgO-A1203 catalysts were investigated. The synthesized catalysts were characterized by XRD, N2 adsorption-desorption, SEM, TPO and TPR techniques. The obtained results showed that increasing nickel loading decreased the BET surface area and increased the catalytic activity and amount of deposited carbon. In addition, the effect of gas hourly space velocity （GHSV） and feed ratio were studied.     

Performance of a tubular oxygen-permeable membrane reactor for partial oxidation of CH4 in coke oven gas to syngas

A gas-tight BaCo0.7Fe0.2Nb0.1O3-δ (BCFNO) tubular membrane was fabricated by hot pressure casting. And a membrane reactor with BCFNO tubular membrane and Ag-based sealant was readily constructed and applied to partial oxidation of CH4 in coke oven gas. At 875 ℃, 95% of methane conversion, 91% of H2 and as high as 10 ml·cm-2·min-1 of oxygen permeation flux were obtained. There was a good match in the coefficient of thermal expansion between Ag-based alloy and BCFNO membrane materials. The tubular BCFNO membrane reactor packed with Ni-based catalysts exhibited not only high activity but also good stability in hydrogen-enriched coke oven gas (COG) atmosphere.     

流化床甲烷部分氧化制合成气Ni催化剂及助剂La的作用

在流化床中,考察了不同Ni担载量的Ni/γ-Al2O3催化剂对POM反应的催化性能,以8％Ni最佳,TPR结果表明。催化剂表面主要有两种化学状态的NiO。当镍担载量≤2％时,催化剂表面 仅存在一种高温下才能被还原的NiO,在Ni催化剂中添加La,可削弱NiO与载体间的相互作用,并且可减缓在CH4＋O2气氛下升温过程中NiO与载体发生强相互作用 生成NiAl2O4,因此添加La的Ni催化剂在750℃就能引发甲烷部分氧化（POM）反应,且反应引发后可获得与经700℃H2还原后的Ni^0催化剂相同的反应性能。     

Effect of O2 and H2O on the tri-reforming of the simulated biogas to syngas over Ni-based SBA-15 catalysts

A series of Ni/SBA-15 catalysts with Ni contents from 7.5 wt% to 15 wt% were prepared by impregnation method. The effect of O2 and H2O on the combined reforming of the simulated biogas to syngas was investigated in a continuous flow fixed-bed micro-reactor. The stability of the catalyst was tested at 800 ℃. The results indicated that 10 wt%Ni/SBA-15 catalyst exhibited the highest catalytic activities for the combined reforming of the simulated biogas to syngas. Under the reaction conditions of the feed gas molar ratios CH4/CO2/O2/H2O = 2/1/0.6/0.6, GHSV = 24000 ml•g{cat}-1\cdoth-1 and the reaction temperatureT = 800 ℃, the conversions of CH4 and CO2 were 92.8% and 76.3%, respectively, and the yields of CO and H2 were 99.0% and 82.0%, respectively. The catalytic activities of the catalyst did not decrease obviously after 100 h reaction time on stream.