Development of polyoxadiazole nanocomposites for high temperature polymer electrolyte membrane fuel cells

Novel nanocomposite membranes were prepared with sulfonated polyoxadiazole and different amounts of sulfonated dense and mesoporous (MCM-41) silica particles. It has been shown that particle size and functionality of sulfonated silica particles play an important role when they are used as fillers for the development of polymer electrolyte nanocomposite membrane for fuel cells. No significant particle agglomerates were observed in all nanocomposite membranes prepared with sulfonated dense silica particles, as analyzed by SEM, AFM, TGA, DMTA and tensile tests. The T_g values of the composite membranes increased with addition of sulfonated silica, indicating an interaction between the sulfonic acid groups of the silica and the polyoxadiazole. Constrained polymer chains in the vicinity of the inorganic particles were confirmed by the reduction of the relative peak height of tan δ. A proton conductivity of 0.034 S cm⁻¹ at 120 °C and 25% RH, which is around two-fold higher than the value of the pristine polymer membrane was obtained.     

Synthesis and properties of poly(aryl ether benzimidazole) copolymers for high-temperature fuel cell membranes

A series of poly(aryl ether benzimidazole) copolymers bearing different aryl ether linkage contents were synthesized by condensation polymerization in polyphosphoric acid (PPA) by varying the feed ratio of 4,4′-dicarboxydiphenyl ether (DCPE) to terephthalic acid (TA). As the ether unit content in the copolymer increased, the solubility of the copolymer in PPA and N,N′-dimethylacetamide/LiCl improved. For example 3–7 wt.% DMAc solution containing 2 wt.% of LiCl could be prepared from the copolymers. XRD studies revealed that the incorporation of flexible aryl ether linkages increased the chain d-spacings of the polymer backbones and decreased the crystallinity of the copolymers. Still, these copolymers having ether linkages showed reasonably good thermal/mechanical stability and high proton conductivity. For example, the copolymer with 30 mol% ether linkage had a tensile strength of 43 MPa (at 26 °C and 40% relative humidity) at an acid doping level of 7.5 mol H₃PO₄ and a proton conductivity of 0.098 S cm⁻¹ (at 180 °C and 0% relative humidity) at an acid doping level of 6.6 mol H₃PO₄.     

Synthesis, polymerization and conducting properties of an ionic liquid-type anionic monomer

The synthesis of a new ionic liquid-type monomer has been performed by association of a methacrylate polymerizable group, a polar tri(ethylene oxide) (TEO) spacer, a trifluoromethane sulfonic (TFSI⁻) anion and a free imidazolium (EMIm⁺) cation. The ionic liquid monomer (ILM) has demonstrated a good thermal stability and a high ionic conductivity around 2.1 × 10⁻³ S cm⁻¹ at 20 °C. The corresponding homopolymer has shown an ionic conductivity closely related to the monomer (6.5 × 10⁻⁴ S cm⁻¹ at 20 °C), which confirms the ILM as a valuable monomer for the formation of polymeric ionic liquid (PIL) materials.     

A study of linear versus angled rigid rod polymers for proton conducting membranes using sulfonated polyimides

Linear and angled monomers were incorporated into the main chain of a polyimide in order to investigate the effect of kinked versus linear polymers on membrane properties such as water uptake and proton conductivity. Polymers prepared using linear 4,4′-sulfonyldianiline, SPI1, and using angled 3,4′-sulfonyldianiline, SPI2, were cast into membranes possessing ion exchange capacities that varied from 0.79 to 2.75 meq g⁻¹. Membranes are thermally stable up to 300 °C under air. Proton conductivity of both membranes increases with temperature to values of 0.1-0.2 S cm⁻¹. The conductivity of angled, SPI2 membranes is greater than those prepared from SPI1 for a given IEC but water uptakes are lower. These differences are attributed to increased entanglements of the angled polymers, which limits the degree of swelling and increases the proton concentration. These results may be important in the design of proton conducting membranes from other rigid polyarylenes.     

Polyaniline and polypyrrole: A comparative study of the preparation

Aniline and pyrrole have been oxidized with ammonium peroxydisulfate in aqueous solutions, in the presence of equimolar quantities of hydrochloric acid. The oxidation of pyrrole was faster; the induction period typical of aniline oxidation was absent in the case of pyrrole. As the proportion of oxidant-to-monomer molar concentration increased up to 1.5, the yield increased in both cases. Similarities between the two oxidations are illustrated and discussed. The oxidant-to-monomer molar ratio 1.25 is proposed to be the optimum stoichiometry, in the accordance with the data published in the literature. The conductivities of the polymers prepared were only slightly dependent on the oxidant-to-monomer ratio in the range 0.3-1.5, and were of the order of 10⁰ S cm⁻¹ for polyaniline and ∼10⁻²-10⁻¹ S cm⁻¹ for polypyrrole. Outside this interval, the conductivity of both polymers was reduced. Polyaniline having conductivity ∼10 S cm⁻¹ was produced in solutions of phosphoric acid of various concentrations. On the contrary, the conductivity of polypyrrole was reduced as the concentration of phosphoric acid became higher. The type of protonation is discussed with the help of FTIR spectra by analyzing the ammonium salts obtained after deprotonation. Sulfate or hydrogen sulfate anions produced from peroxydisulfate always constitute a part of the counter-ions.     

Self-standing single lithium ion conductor polymer network with pendant trifluoromethanesulfonylimide groups: Li diffusion coefficients from PFGSTE NMR

Solid electrolyte materials have the potential to improve performance and safety characteristics of batteries by replacing conventional solvent-based electrolytes. For this purpose, new candidate single ion conductor self-standing networks were synthesized with trifluoromethane-sulfonylimide (TFSI) lithium salt based monomer using poly(ethyleneglycol) dimethacrylate (PEGDM 750) as crosslinker. The highest ionic conductivity was 3.4 × 10⁻⁷ S cm⁻¹ at 30 °C in the dry state. Thermal and mechanical analyses showed good thermal stability up to 190 °C and rubbery-like properties at ambient temperature. A direct relationship between ionic conductivity and glassy or rubbery state of the membranes was found. Vogel–Tammann–Fulcher behavior was observed in the dry state which is consistent with a lithium conductivity correlated with polymer chain mobility. By swelling the network in propylene carbonate, a self-standing electrolyte gel could be obtained with an ionic conductivity as high as 1 × 10⁻⁴ S cm⁻¹ at 30 °C. The individual diffusion coefficients of mobile species in the material (¹⁹F and ⁷Li) were measured and quantified using pulsed-field gradient nuclear magnetic resonance (PFG-NMR). Diffusion coefficients for the most mobile components of the lithium cations and fluorinated anions at 100 °C in dry membranes have been found to be 3.4 × 10⁻⁸ cm² s⁻¹ and 2.1 × 10⁻⁸ cm² s⁻¹ respectively.     

Structural and conductivity changes during the pyrolysis of polyaniline base

Polyaniline base has been exposed to various temperatures between 100 °C and 1000 °C for 2 h in air. The mass loss has increased with increasing temperature. FTIR and Raman spectroscopies show the gradual destruction of the PANI structure, the possible formation of intermediate oxime and nitrile groups, and the final conversion to graphitic material. The elemental analysis confirmed the dehydrogenation while the content of nitrogen was nearly constant even after treatment at 800 °C. The conductivity of PANI base, 10⁻⁸ S cm⁻¹, increased to ∼10⁻⁴ S cm⁻¹ after treatment at 1000 °C; most of the products, however, were non-conducting. Another series of experiments involved the polyaniline base heated at 500 °C for 1-8 h. The studies were performed in connection with the potential flame-retardant application of polyaniline.     

Synthesis and properties of novel sulfonated polyimides containing phthalazinone moieties for PEMFC

A novel sulfonated diamine, 1,2-dihydro-2-(3-sulfonic-4-aminophenyl)-4-[4-(3-sulfonic-4-aminophenoxy)-phenyl]-phthalazin-1-one(S-DHPZDA), was successfully synthesized and two series of six-membered sulfonated polyimides (SPIs) were prepared from 1,4,5,8-naphthalenetetracarboxylic dianhydride (NTDA), S-DHPZDA, and nonsulfonated diamines DHPZDA or 4,4′-diaminodiphenyl ether (ODA). The chemical structure of the S-DHPZDA and the SPIs were characterized by ¹H NMR and FT-IR. Tough, brownish and transparent membranes were cast from SPIs’ solution in NMP. The water uptake, swelling ratio, chemical and thermal stability, hydrolytic and oxidative stability as well as proton conductivity of these new polymers were investigated systematically. Compared with Nafions, the obtained SPI membranes have onset decomposed temperatures of these two series SPIs were above 318 °C and decomposed temperature of main chain were 565 °C and excellent dimension stabilities on similar IECs. Introduction of phthalazinone moieties had improved the copolyimides’ solubility in polar aprotic organic solvents like m-cresol, NMP, DMSO, DMF etc. The SPIs had high proton conductivity (σ) in the order of magnitude of 10⁻³ to 10⁻² S cm⁻¹ depending on the degree of sulfonation (DS) of the polymers.     

The interaction of water vapors with H3PO4 imbibed electrolyte based on PBI/polysulfone copolymer blends

The interaction of steam with phosphoric acid imbibed electrolyte composed of PBI/PPy(50)coPSF 50/50 polymer blend and its effect on fuel cell performance was studied regarding its permeability through and its chemical interaction with the membrane. It was found that steam is the only gas that permeates the membrane with a permeability coefficient 1.1 × 10⁻¹⁴ mol cm cm⁻² s⁻¹ Pa⁻¹ at 150 °C. This is attributed either to the high solubility of water in phosphoric acid or to the chemical interaction with pyrophosphoric acid_. The latter was demonstrated by carrying out TGA experiments under various water vapor partial pressures. Water reacts with pyrophosphoric acid in order to maintain the equilibrium concentration of phosphoric acid at high level, thus improving proton conductivity and fuel cell performance. In addition it is shown that excess water dissolves in the membrane thus maintaining the “membrane/acid” system at high hydration level. This depends both on temperature and steam partial pressure. Although in the present study it is shown that steam plays a significant role in the performance of the high temperature Polymer electrolyte membrane (PEM) fuel cell, nevertheless its feed with humidified gases is not necessary, due to the back transport of the water produced at the cathode.     

Highly phosphonated polypentafluorostyrene: Characterization and blends with polybenzimidazole

In this study we present results of the conductivity and resistance to thermooxidative and condensation reactions of a highly phosphonated poly(pentafluorostyrene) (PWN2010) and of its blends with poly(benzimidazole)s (PBI). This polymer, which combines both: (i) a high degree of phosphonation (above 90%) and (ii) a relatively high acidity (pK_a (–PO₃H₂ ↔ –PO₃H⁻) ∼ 0.5) due to the fluorine neighbors, is designed for low humidity operating fuel cell. This was confirmed by the conductivity measurements for PWN2010 reaching σ = 5 × 10⁻⁴ S cm⁻¹ at 150 °C in dry N₂ and σ = 1 × 10⁻³ S cm⁻¹ at 150 °C (λ = 0.75). Furthermore, this polymer showed only 48% of anhydride formation when annealing it at T = 250 °C for 5 h and only 2% weight loss during a 96 h Fenton test. These properties combined with the ability of the PWN2010 to form homogeneous blends with polybenzimidazoles resulting in stable and flexible polymer films, makes PWN2010 a very promising candidate as a polymer electrolyte for intermediate- and high-temperature fuel cell applications.     

Investigation of the quasi-ternary system LaMnO3-LaCoO3-“LaCuO3”—I: the series La(Mn0.5Co0.5)1−xCuxO3−δ

The La(Mn_0.5Co_0.5)_1−xCu_xO_3−δ series with x=0, 0.05, 0.1, 0.2, 0.4, 0.6, 0.8 and 1 was synthesized by the Pechini method to obtain insight into the phase formation in the quasi-ternary LaMnO₃-LaCoO₃-“LaCuO₃” system caused by the instability of LaCuO₃ under ambient conditions. After sintering at 1100°C some remarkable results were obtained: LaMn_0.3Co_0.3Cu_0.4O_3−δ crystallized as a single phase in the orthorhombic perovskite structure typical of LaCuO₃. Among the synthesized compositions this compound showed the highest electrical conductivity in air at 800°C (155 S cm⁻¹) and also the highest thermal expansion coefficient (α_30−800°C=15.4×10⁻⁶ K⁻¹). The LaCuO_3−δ composition also crystallized as a single phase but in a monoclinic structure although previous investigations have shown that other phases are preferably formed after sintering at 1100°C. The electrical conductivity and thermal expansion coefficient were the lowest within the series of compositions, i.e. 9.4 S cm⁻¹ and 11.9×10⁻⁶ K⁻¹, respectively.     

Fluorene-containing block sulfonated poly(ether ether ketone) as proton-exchange membrane for PEM fuel cell application

A series of sulfonated block poly(ether ether ketone)s with different sulfonic acid group clusters were successfully synthesized by nucleophilic displacement condensation. Membranes were accordingly cast from their DMSO solutions, and fully characterized by determining the ion-exchange capacity, water uptake, proton conductivity, dimensional stabilities and mechanical properties. The experimental results showed that the main properties of the membrane can be tailored by changing the cluster size of sulfonic acid groups. The membrane of block-7c(40) has good mechanical, oxidative and dimensional stabilities together with high proton conductivity (5.09 × 10⁻² S cm⁻¹) at 80 °C under 100% relative humidity. The membranes also possess excellent thermal and dimensional stabilities. These polymers are potential and promising proton conducting membrane material for PEM full cell applications.     

Structural and conductivity studies of Y10−xLaxW2O21

The aim of this work was to determine structural parameters of the Y_10−xLa_xW₂O₂₁ (x=0-10) solid solution series and investigate their electric properties. Crystallographic data shows a gradual increase in symmetry with increasing La content, as the structure evolves from orthorhombic, Y₁₀W₂O₂₁, towards the pseudo-cubic structure of Y₅La₅W₂O₂₁. The solubility limit of La₂O₃ was found to be 50% (x=5). Above this level two phases were observed, La₆W₂O₁₅ and (La,Y)_10+xW_2−xO_21−δ. The conductivity of Y rich samples was very low, with σ of the order 2×10⁻⁵-5×10⁻⁵ S cm⁻¹ at 1000 °C, whilst ionic conductivity was observed for most La rich doped samples. The highest conductivity was observed for La₁₀W₂O₂₁ and its doped analogues, at 1×10⁻³-5×10⁻³ S cm⁻¹ at 1000 °C. Unit cell parameters were determined as a function of temperature from 0 to 1000°C, and thermal expansion of these materials was determined from temperature studies carried out at the Australian Synchrotron facility in Melbourne, Victoria, Australia.     

La3TaO7 derivatives with Weberite structure type: Possible electrolytes for solid oxide fuel cells and high temperature electrolysers

In this study, with the aim to enhance the ionic conduction of known structures by defect chemistry, the La₂O₃-Ta₂O₅ system was considered with a focus on the La₃TaO₇ phase whose structure is of Weberite type. In order to predict possible preferential substitution sites and substitution elements, atomistic simulation was used as a first approach. A solid solution La_3−xSr_xTaO_7−x/2 was confirmed by X-ray diffraction and Raman spectroscopy; it extends for a substitution ratio up to x = 0.15. Whereas La₃TaO₇ is a poor oxide ion conductor (σ_700 °C = 2 × 10⁻⁵S.cm⁻¹), at 700 °C, its ionic conductivity is increased by more than one order of magnitude when 3.3% molar strontium is introduced in the structure (σ_700 °C = 2 × 10⁻⁴S.cm⁻¹).     

New protonic solid electrolyte with tetragonal tungsten bronze structure obtained through ionic exchange

Proton exchange reactions have been performed on tetragonal tungsten bronze-like NaNbWO₆ by using nitric acid as an exchanging agent. The characterization of the exchange reaction products has been made by means of chemical analysis, X-ray diffraction, thermal analysis, and IR spectroscopy. The exchange reaction takes place topotactically and the following formula is proposed for the obtained phase of variable composition: Na_1−xH_xNbWO₆·yH₂O (0<x?0.46 and 0?y?0.12). Impedance spectroscopy on the present proton exchanged samples indicated that these samples behaved as solid electrolytes under high humidity. As an example, the compound with the composition Na_0.68H_0.32NbWO₆·0.1 H₂O exhibits ionic conductivity of 8×10⁻³ and 1×10⁻² S cm⁻¹ at 70°C and 90°C, respectively.     

Synthesis of proton conductive inorganic–organic hybrid membranes from organoalkoxysilane and hydroxyalkylphosphonic acid

Proton conductive inorganic–organic hybrid membranes were synthesized from 3-glycidyloxypropyltrimethoxysiane (GPTMS), phenyltriethoxysilane (PhTES) and hydroxyalkylphosphonic acid. Two kinds of hydroxyalkylphosphonic acids, 1-hydroxyethane-1,1-diphosphonic acid (HEDPA) and hydroxyethanephosphonic acid (HEPA), were incorporated into the membranes as functional molecules for proton conduction. FT-IR and Raman studies revealed the presence of phosphonic acid groups in the hybrid membranes. ¹³C and ²⁹Si NMR confirmed that a three-dimensional siloxane network was formed in the prepared hybrid membrane by hydrolysis and condensation reactions. DTA-TG analysis showed that these membranes were thermally stable up to 200 °C. The HEDPA-based system was found to have higher proton conductivities than the HEPA-based one. The proton conductivities of the hybrid membranes increased with the phosphonic acid content and temperature up to 130 °C. The conductivities of the HEDPA/GPTMS/PhTES membranes = 1/1.6/0.4 were 1.0 × 10⁻¹ and 4.5 × 10⁻⁴ S cm⁻¹ at 100% relative humidity and non-humidified conditions, respectively, at 130 °C.     

Ca3−xLaxCo4O9+δ (x=0, 0.3): New cobaltite materials as cathodes for proton conducting solid oxide fuel cell

Misfit-type Ca_3−xLa_xCo₄O_9+δ (x=0, 0.3) oxides were synthesised to be evaluated as possible cathode materials for proton conducting fuel cells (PCFCs) based on BaCe_0.9Y_0.1O_3−δ (BCY10) dense ceramic electrolyte. The electrical conductivity value of Ca_2.7La_0.3Co₄O_9+δ (σ≈53 S cm^-1 at 600 °C) is in the range of usually required value for a cathode application (about 50-100 S cm^-1). In order to test the performance of each compound as cathode material, impedance measurements were carried out on Ca_3−xLa_xCo₄O_9+δ/BaCe_0.9Y_0.1O_3−δ/Ca_3−xLa_xCo₄O_9+δ symmetrical half cells over the temperature range 400-800 °C under wet air. A promising electrocatalytic activity has been observed with both compounds Ca₃Co₄O_9+δ and Ca_2.7La_0.3Co₄O_9+δ. Factually, the area specific resistance obtained was about 2.2 Ω cm² at 600 °C.     

Synthesis of novel crosslinked sulfonated poly(ether sulfone)s using bisazide and their properties for fuel cell application

Novel crosslinked sulfonated poly(ether sulfone)s (PESs) were prepared by thermal irradiation of the allyl-terminated telechelic sulfone polymers using a bisazide. The sulfonated polymers in different comonomer compositions were fully characterized by ¹H NMR, and the crosslinked structure was also verified by FT-IR spectroscopic analyses. Having both the uniform distribution of the hydrophilic conductive sites and controlled hydrophobic nature by minimized crosslinking over the rigid rod poly(ether sulfone) backbone, the crosslinked polymer membrane (PES-60) offered excellent proton conductivity of 0.79 S cm⁻¹ at 100 °C together with hydrolytic and oxidative stability. In addition, only 17% of methanol permeability of the Nafion^® was observed for the crosslinked PES-60.     

Systematic investigation on new SrCo1−yNbyO3−δ ceramic membranes with high oxygen semi-permeability

SrCo_1−yNb_yO_3−δ (y = 0.025–0.4) were synthesized for oxygen separation application. The crystal structure, phase stability, oxygen nonstoichiometry, electrical conductivity, and oxygen permeability of the oxides were systematically investigated. Cubic perovskite, with enhanced phase stability at higher Nb concentration, was obtained at y = 0.025–0.2. However, the further increase in niobium concentration led to the formation of impurity phase. The niobium doping concentration also had a significant effect on electrical conductivity and oxygen permeability of the membranes. SrCo_0.9Nb_0.1O_3−δ exhibited the highest electrical conductivity and oxygen permeability among the others. It reached a permeation flux of ∼2.80 × 10⁻⁶ mol cm⁻² s⁻¹ at 900 °C for a 1.0-mm membrane under an air/helium oxygen gradient. The further investigation demonstrated the oxygen permeation process was mainly rate-limited by the oxygen bulk diffusion process.     

The effect of spatial confinement of Nafion in porous membranes on macroscopic properties of the membrane

Polyelectrolytes were incorporated into porous reinforcing materials to study the properties of ionomers in confined spaces and to determine the effect of the porous material on the behaviour of the membranes. Nafion^® was imbibed into porous polypropylene (Celgard^®), ultra-high-molecular weight polyethylene (Daramic^®), and polytetrafluoroethylene (PTFE) films. Through the use of reinforcing materials, it is possible to prepare membranes that are thinner, but stronger than pure ionomer membranes. Thin reinforced membranes have advantages such as lower areal resistance (as low as 0.14 Ω cm² for 57 μm CG3501 + Nafion^® compared to 0.34 Ω cm² for 89 μm cast Nafion^®) and lower dimensional changes due to swelling (as low as a 4% change in length and width for WDM + Nafion^® compared to 13% for cast Nafion^®). Using reinforcing materials results in a reduction in important membrane properties compared to bulk Nafion^®, such as proton conductivity (as low as 0.016 S cm⁻¹ for CG3401 + Nafion^® compared to 0.076 S cm⁻¹ for cast Nafion^®), effective proton mobility (as low as 3.2 × 10⁻⁴ cm² V⁻¹ s⁻¹ CG3401 + Nafion^® compared to 7.6 × 10⁻⁴ cm² V⁻¹ s⁻¹ for cast Nafion^®), and water vapour permeance (as low as 0.036 g h⁻¹ Pa⁻¹ m⁻² for WDM + Nafion^® compared to 0.056 g h⁻¹ Pa⁻¹ m⁻² for cast Nafion^®). By normalizing the membrane properties with respect to ionomer content, it was possible to examine the properties of the Nafion^® inside the pores of the membranes. The proton conductivity (as low as 0.032 S cm⁻¹ for CG3401 + Nafion^®), effective proton mobility (as low as 3.6 × 10⁻⁴ cm² V⁻¹ s⁻¹ for CG3401 + Nafion^®), and water vapour permeability (as low as 2.7 × 10⁻⁶ g h⁻¹ Pa⁻¹ m⁻¹ for PTFE MP 0.1 + Nafion^®) of the ionomer in the membrane are also diminished compared to bulk Nafion^® due to decreased connectivity of the ionomer and a restriction in macromolecular motions caused by the pore walls. A series of porous materials with increasing pore were also examined. As the pore size of the PTFE MP materials increased from 0.1 μm to 10 μm, the proton conductivity (0.022 S cm⁻¹ to 0.041 S cm⁻¹), effective proton mobility ((4.1 to 5.6) × 10⁻⁴ cm² V⁻¹ s⁻¹), and water vapour permeability ((2.4 to 4.3) × 10⁻⁶ g h⁻¹ Pa⁻¹ m⁻¹) of the reinforced membranes improved with increasing pore size and the properties of the ionomer inside the membranes approached the value of bulk Nafion^®.