Shape‐Selective Zeolites Promote Ethylene Formation from Syngas via a Ketene Intermediate

Syngas conversion by Fischer–Tropsch synthesis (FTS) is characterized by a wide distribution of hydrocarbon products ranging from one to a few carbon atoms. Reported here is that the product selectivity is effectively steered toward ethylene by employing the oxide‐zeolite (OX‐ZEO) catalyst concept with ZnCrO_x‐mordenite (MOR). The selectivity of ethylene alone reaches as high as 73 % among other hydrocarbons at a 26 % CO conversion. This selectivity is significantly higher than those obtained in any other direct syngas conversion or the multistep process methanol‐to‐olefin conversion. This highly selective pathway is realized over the catalytic sites within the 8‐membered ring (8MR) side pockets of MOR via a ketene intermediate rather than methanol in the 8MR or 12MR channels. This study provides substantive evidence for a new type of syngas chemistry with ketene as the key reaction intermediate and enables extraordinary ethylene selectivity within the OX‐ZEO catalyst framework.     

FeMn、FeMnNa和FeMnK催化剂上合成气制低碳烯烃的比较

研究了钠、钾助剂对FeMn 合成低碳烯烃催化剂结构及性能的影响. 低温N₂吸附、X射线光电子能谱（XPS）、X射线衍射（XRD）、H₂程序升温还原（H₂-TPR）、CO/CO₂程序升温脱附（CO/CO₂-TPD）、Mössbauer 谱和CO+H₂反应的研究结果表明,增加Mn助剂含量促进了活性相的分散和低碳烯烃的生成,而过多锰助剂在催化剂表面的富集则降低了费托合成反应的CO转化率;钾助剂和钠助剂的加入均抑制了催化剂的还原并且促进了CO₂和CO的吸附. 比较还原后（H₂/CO摩尔比为20）和反应后（H₂/CO摩尔比为3.5）催化剂的体相结构可以发现,在FeMn、FeMnNa和FeMnK催化剂中,由于钾助剂的碱性和CO吸附能力较强,因此体相中FeC_x的含量相对较高;而活性测试结果表明,FeMnNa催化剂拥有最好的CO转化率（96.2%）和低碳烯烃选择性（30.5%,摩尔分数）.     

ZrO2晶相对ZnO/ZrO2+SAPO-34双功能催化剂上合成气制烯烃反应的影响

烯烃是重要的化工原料,目前主要通过石油催化裂化得到.随着石油资源的消耗以及人们对烯烃需求的日益增长,开发非石油路线制取烯烃势在必行.合成气可以从煤、天然气和生物质等获得,由合成气作为重要的C1平台分子一步制取烯烃(STO)的过程受到了广泛关注.将合成气制甲醇/二甲醚的金属催化剂与甲醇制烯烃的分子筛催化剂耦合得到的混合双...     

Direct Conversion of Syngas into Methyl Acetate,Ethanol, and Ethylene by Relay Catalysis via the Intermediate Dimethyl Ether

Selective conversion of syngas (CO/H₂) into C₂₊ oxygenates is a highly attractive but challenging target. Herein, we report the direct conversion of syngas into methyl acetate (MA) by relay catalysis. MA can be formed at a lower temperature (ca. 473 K) using Cu‐Zn‐Al oxide/H‐ZSM‐5 and zeolite mordenite (H‐MOR) catalysts separated by quartz wool (denoted as Cu‐Zn‐Al/H‐ZSM‐5|H‐MOR) and also at higher temperatures (603–643 K) without significant deactivation using spinel‐structured ZnAl₂O₄|H‐MOR. The selectivity of MA and acetic acid (AA) reaches 87 % at a CO conversion of 11 % at 643 K. Dimethyl ether (DME) is the key intermediate and the carbonylation of DME results in MA with high selectivity. We found that the relay catalysis using ZnAl₂O₄|H‐MOR|ZnAl₂O₄ gives ethanol as the major product, while ethylene is formed with a layer‐by‐layer ZnAl₂O₄|H‐MOR|ZnAl₂O₄|H‐MOR combination. Close proximity between ZnAl₂O₄ and H‐MOR increases ethylene selectivity to 65 %.     

Direct Conversion of Syngas into Methyl Acetate,Ethanol, and Ethylene by Relay Catalysis via the Intermediate Dimethyl Ether

Selective conversion of syngas (CO/H₂) into C₂₊ oxygenates is a highly attractive but challenging target. Herein, we report the direct conversion of syngas into methyl acetate (MA) by relay catalysis. MA can be formed at a lower temperature (ca. 473 K) using Cu‐Zn‐Al oxide/H‐ZSM‐5 and zeolite mordenite (H‐MOR) catalysts separated by quartz wool (denoted as Cu‐Zn‐Al/H‐ZSM‐5|H‐MOR) and also at higher temperatures (603–643 K) without significant deactivation using spinel‐structured ZnAl₂O₄|H‐MOR. The selectivity of MA and acetic acid (AA) reaches 87 % at a CO conversion of 11 % at 643 K. Dimethyl ether (DME) is the key intermediate and the carbonylation of DME results in MA with high selectivity. We found that the relay catalysis using ZnAl₂O₄|H‐MOR|ZnAl₂O₄ gives ethanol as the major product, while ethylene is formed with a layer‐by‐layer ZnAl₂O₄|H‐MOR|ZnAl₂O₄|H‐MOR combination. Close proximity between ZnAl₂O₄ and H‐MOR increases ethylene selectivity to 65 %.     

Promoting Syngas to Olefins with Isolated Internal Silanols-Enriched Al-IDM-1 Aluminosilicate Nanosheets

Selective conversion of syngas to value-added olefins has attracted considerable research interest. Regulating product distribution remains challenging, such as achieving higher olefin selectivity, propylene/ethylene (P/E) and olefin/paraffin (O/P) ratios. A new pentasil zeolite Al-IDM-1 with recently approved − ION structure, composed of 17-membered-ring (MR) extra-large lobed pores and intersected 10-MR medium pores, shows a C_2–6⁼ selectivity up to 85 % and a high O/P value of 14 in the conversion of syngas when being combined with Zn_aAl_bO_x oxide. Moreover, for the high-silica Al-IDM-1 with Si/Al ratio of 400, the selectivity of propylene and butene accounts for 88 % in C_2–4⁼, resulting in high P/E (>4) and butene/ethylene (B/E >3) ratios. The high C_3–4⁼ selectivity is contributed by two main reasons, that is, the relatively weak acidity of Al-IDM-1 zeolite enhances the olefin-based cycle revealed by the probe reactions of methanol-to-propylene (MTP) and 1-hexene cracking, and the rich isolated internal SiOH groups in Al-IDM-1 promote the desorption of C_3–4⁼, once they are formed inside zeolite pores.     

C−C Bond Formation in Syngas Conversion over Zinc Sites Grafted on ZSM‐5 Zeolite

Despite significant progress achieved in Fischer–Tropsch synthesis (FTS) technology, control of product selectivity remains a challenge in syngas conversion. Herein, we demonstrate that Zn²⁺‐ion exchanged ZSM‐5 zeolite steers syngas conversion selectively to ethane with its selectivity reaching as high as 86 % among hydrocarbons (excluding CO₂) at 20 % CO conversion. NMR spectroscopy, X‐ray absorption spectroscopy, and X‐ray fluorescence indicate that this is likely attributed to the highly dispersed Zn sites grafted on ZSM‐5. Quasi‐in‐situ solid‐state NMR, obtained by quenching the reaction in liquid N₂, detects C₂ species such as acetyl (‐COCH₃) bonding with an oxygen, ethyl (‐CH₂CH₃) bonding with a Zn site, and epoxyethane molecules adsorbing on a Zn site and a Brønsted acid site of the catalyst, respectively. These species could provide insight into C?C bond formation during ethane formation. Interestingly, this selective reaction pathway toward ethane appears to be general because a series of other Zn²⁺‐ion exchanged aluminosilicate zeolites with different topologies (for example, SSZ‐13, MCM‐22, and ZSM‐12) all give ethane predominantly. By contrast, a physical mixture of ZnO‐ZSM‐5 favors formation of hydrocarbons beyond C₃₊. These results provide an important guide for tuning the product selectivity in syngas conversion.     

Polyaniline-supported iron catalyst for selective synthesis of lower olefins from syngas

Uniform iron nanoparticles dispersed on polyaniline have been used as catalysts for the direct conversion of synthesis gas into lower olefins. As compared to active carbon and N-doped active carbon, polyaniline as a support of Fe catalysts showed higher selectivity of lower olefins(C_(2–4)=). The C_(2–4)=selectivity reached ~50% at a CO conversion of 79% over a 10 wt% Fe/polyaniline catalyst without any promoters.The XRD, H_2-TPR, TEM and HRTEM studies revealed that the presence of nitrogen-containing groups in polyaniline structure could promote the dispersion and reduction of iron oxides, forming higher fraction of iron carbides with smaller mean sizes and narrower size distributions. The propylene-TPD result indicates that the use of polyaniline support facilitates the desorption of lower olefins, thus suppressing the consecutive hydrogenation to form undesirable lower paraffins.     

FeMn、FeMnNa和FeMnK催化剂上合成气制低碳烯烃的比较(英文)

研究了钠、钾助剂对FeMn合成低碳烯烃催化剂结构及性能的影响.低温N2吸附、X射线光电子能谱(XPS)、X射线衍射(XRD)、H2程序升温还原(H2-TPR)、CO/CO2程序升温脱附(CO/CO2-TPD)、M?ssbauer谱和CO+H2反应的研究结果表明,增加Mn助剂含量促进了活性相的分散和低碳烯烃的生成,而过多锰助剂在催化剂表面的富集则降低了费托合成反应的CO转化率;钾助剂和钠助剂的加入均抑制了催化剂的还原并且促进了CO2和CO的吸附.比较还原后(H2/CO摩尔比为20)和反应后(H2/CO摩尔比为3.5)催化剂的体相结构可以发现,在FeMn、FeMnNa和FeMnK催化剂中,由于钾助剂的碱性和CO吸附能力较强,因此体相中FeCx的含量相对较高;而活性测试结果表明,FeMnNa催化剂拥有最好的CO转化率(96.2%)和低碳烯烃选择性(30.5%,摩尔分数).     

High‐Quality Gasoline Directly from Syngas by Dual Metal Oxide–Zeolite (OX‐ZEO) Catalysis

Despite significant efforts towards the direct conversion of syngas into liquid fuels, the selectivity remains a challenge, particularly with regard to high‐quality gasoline with a high octane number and a low content of aromatic compounds. Herein, we show that zeolites with 1D ten‐membered‐ring (10‐MR) channel structures such as SAPO‐11 and ZSM‐22 in combination with zinc‐ and manganese‐based metal oxides (Zn_aMn_bO_x) enable the selective synthesis of gasoline‐range hydrocarbons C₅–C₁₁ directly from syngas. The gasoline selectivity reached 76.7 % among hydrocarbons, with only 2.3 % CH₄ at 20.3 % CO conversion. The ratio of isoparaffins to n‐paraffins was as high as 15, and the research octane number was estimated to be 92. Furthermore, the content of aromatic compounds in the gasoline was as low as 16 %. The composition and structure of Zn_aMn_bO_x play an important role in determining the overall activity. This process constitutes a potential technology for the one‐step synthesis of environmentally friendly gasoline with a high octane number from a variety of carbon resources via syngas.     

Highly Selective Production of Ethylene by the Electroreduction of Carbon Monoxide

Conversion of carbon monoxide to high value‐added ethylene with high selectivity by traditional syngas conversion process is challenging because of the limitation of Anderson‐Schulz–Flory distribution. Herein we report a direct electrocatalytic process for highly selective ethylene production from CO reduction with water over Cu catalysts at room temperature and ambient pressure. An unprecedented 52.7 % Faradaic efficiency of ethylene formation is achieved through optimization of cathode structure to facilitate CO diffusion at the surface of the electrode and Cu catalysts to enhance the C?C bond coupling. The highly selective ethylene production is almost without other carbon‐based byproducts (e.g. C₁–C₄ hydrocarbons and CO₂) and avoids the drawbacks of the traditional Fischer–Tropsch process that always delivers undesired products. This study provides a new and promising strategy for highly selective production of ethylene from the abundant industrial CO.     

Bio-methanol from Bio-oil Reforming Syngas Using Dual-reactor

A dual-reactor, assembled with the on-line syngas conditioning and methanol synthesis, was successfully applied for high efficient conversion of rich CO₂ bio-oil derived syngas to bio-methanol. In the forepart catalyst bed reactor, the catalytic conversion can effectively adjust the rich-CO₂crude bio-syngas into the CO-containing bio-syngas using the CuZnAlZr catalyst. After the on-line syngas conditioning at 450 oC, the CO₂/CO ratio in the bio-syngas significantly decreased from 6.3 to 1.2. In the rearward catalyst bed reactor, the conversion of the conditioned bio-syngas to bio-methanol shows the maximum yield about 1.21 kg/(kg_catal·h) MeOH with a methanol selectivity of 97.9% at 260 oC and 5.05 MPa using conventional CuZnAl catalyst, which is close to the level typically obtained in the conventional methanol synthesis process using natural gas. The influences of temperature, pressure and space velocity on the bio-methanol synthesis were also investigated in detail.     

Selective Transformation of Syngas into Gasoline‐Range Hydrocarbons over Mesoporous H‐ZSM‐5‐Supported Cobalt Nanoparticles

Bifunctional Fischer–Tropsch (FT) catalysts that couple uniform‐sized Co nanoparticles for CO hydrogenation and mesoporous zeolites for hydrocracking/isomerization reactions were found to be promising for the direct production of gasoline‐range (C_5–11) hydrocarbons from syngas. The Brønsted acidity results in hydrocracking/isomerization of the heavier hydrocarbons formed on Co nanoparticles, while the mesoporosity contributes to suppressing the formation of lighter (C_1–4) hydrocarbons. The selectivity for C_5–11 hydrocarbons could reach about 70 % with a ratio of isoparaffins to n‐paraffins of approximately 2.3 over this catalyst, and the former is markedly higher than the maximum value (ca. 45 %) expected from the Anderson–Schulz–Flory distribution. By using n‐hexadecane as a model compound, it was clarified that both the acidity and mesoporosity play key roles in controlling the hydrocracking reactions and thus contribute to the improved product selectivity in FT synthesis.     

合成气催化转化直接制备低碳烯烃研究进展

合成气直接催化转化制备低碳烯烃是C1化学与化工领域中一个极具挑战性的研究课题,具有流程短、能耗低等优势,已成为非石油路径生产烯烃的新途径。直接转化方式主要包括经由OX-ZEO双功能催化剂直接制低碳烯烃的双功能催化路线以及经由费托反应直接制备低碳烯烃的FTO路线。综述简述了近年来在合成气直接制备低碳烯烃方面的研究进展,重点讨论了低碳烯烃的形成机理、新型催化剂的研发及助剂对其催化性能的影响,并对合成气直接制烯烃的未来进行了展望。     

Syngas conversion beyond chemical equilibrium by in situ bimolecular reaction

An in situ bimolecular reaction, in which syngas is fed with toluene as a secondary reactant (hereafter Tol in situ methylation), was studied over bifunctional catalysts comprised of methanol synthesis catalyst and H-ZSM-5 in a fixed-bed down-flow reactor at 460 psig. When physically mixed with H-ZSM-5 to form bifunctional catalysts, CrZ_HZ (Cr₂O₃/ZnO + HZSM-5) catalyst showed much higher activity than CZA_HZ (CuO/ZnO/Al₂O₃ + H-ZSM-5) in the Tol in situ methylation, while CrZ catalyst exhibited substantially lower activity than CZA in methanol synthesis. CO conversion to methanol in the Tol in situ methylation was estimated by Bz in situ methylation. The CO conversion to methanol was calculated to be in the range of 11–27 %, while that in methanol synthesis over CrZ was about 5 % at most due to chemical equilibrium limitation. By employing a silicalite-coated H-ZSM-5 (Sil/HZ) in bifunctional catalyst, xylene selectivity and para-xylene yield were much improved in the Tol in situ methylation.     

非负载型铁催化剂上二氧化碳加氢制低碳烯烃

研究了非负载型铁催化剂上CO₂加氢制低碳烯烃反应.结果显示,添加碱金属可显著提高铁催化剂上的CO₂转化率和烯烃选择性.在经K和Rb修饰的Fe催化剂上,CO₂转化率可达约40%,烯烃选择性达到50%以上,其中C₂~C₄烯烃收率超过10%.催化剂表征结果表明,碱金属促进了催化剂中碳化铁的生成,这可能是催化剂性能提高的一个关键原因.随着K含量由1 wt%增加至5 wt%,CO₂转化率及烯烃选择性均升高.但K含量过高时,催化剂活性降低.这可能是由于催化剂比表面积和CO₂化学吸附量降低所致.当K含量为5%~10%时,K-Fe催化剂上烯烃收率较高; 进一步添加适量的硼可进一步提高烯烃选择性,且CO₂转化率下降不大.     

Alumina-supported iron catalyst - long-term study of the light product distribution in Fischer-Tropsch synthesis

Several models have been proposed to describe the carbon number product distribution and mechanism in Fischer-Tropsch synthesis (FTS). However, these models have not fully explained the product distribution and mechanism owing to the wide range and complexity of hydrocarbons in FTS. This study was conducted based on the Yao and Anderson-Schulz-Flory (ASF) carbon number product distribution models for light (C₁–C₆) hydrocarbon products of a Fe/Al₂O₃ catalyst. The product distribution based on the molar ratio of olefin to paraffin (O/P) and the neighboring olefins was also studied in order to better understand the mechanism in FTS and C₂ olefin deviation during FTS.Two sets of experiments (A and B) with different reaction conditions were conducted in microtubular fixed-bed reactors on the Fe/Al₂O₃ catalyst for 2249 h and 360 h, respectively. We found that the α values from the Yao and ASF carbon number product distribution models are relatively similar. The α values from the Yao carbon number product distribution plots are relatively constant, irrespective of the reaction conditions.Interestingly, it was also found that the secondary reactions of the C₂ olefin by re-adsorption to produce paraffins and long-chain olefins are dependent on the CO conversion and the reaction temperature during the FTS. Also, the product distribution of the neighboring olefins during the reduction condition gave a similar trend to what was observed for other reaction conditions. This result confirmed what was observed in the Yao and ASF carbon number product distribution of the olefins.     

Tuning the Crystal Phase to Form MnGaOx-Spinel for Highly Efficient Syngas to Light Olefins

The oxide–zeolite (OXZEO) catalyst design concept has been demonstrated in an increasing number of studies as an alternative avenue for direct syngas conversion to light olefins. We report that face-centered cubic (FCC) MnGaO_x-Spinel gives 40 % CO conversion, 81 % light olefins selectivity, and a 0.17 g g_cat⁻¹ h⁻¹ space-time yield of light olefins in combination with SAPO-18. In comparison, solid solution MnGaO_x (characterized by Mn-doped hexagonal close-packed (HCP) Ga₂O₃) with a similar chemical composition gives a much inferior activity, i.e., the specific surface activity is one order of magnitude lower than the spinel oxide. Photoluminescence (PL), in situ Fourier-transform infrared (FT-IR), and density functional theory (DFT) calculations indicate that the superior activity of MnGaO_x-Spinel can be attributed to its higher reducibility (higher concentration of oxygen vacancies) and the presence of coordinatively unsaturated Ga³⁺ sites, which facilitates the dissociation of the C−O bond via a more efficient ketene–acetate pathway to light olefins.     

Insights into the Diffusion Behaviors of Water over Hydrophilic/Hydrophobic Catalysts During the Conversion of Syngas to High-Quality Gasoline

Although considerable efforts towards directly converting syngas to liquid fuels through Fischer–Tropsch synthesis have been made, developing catalysts with low CO₂ selectivity for the synthesis of high-quality gasoline remains a big challenge. Herein, we designed a bifunctional catalyst composed of hydrophobic FeNa@Si-c and HZSM-5 zeolite, which exhibited a low CO₂ selectivity of 14.3 % at 49.8 % CO conversion, with a high selectivity of 62.5 % for gasoline in total products. Molecular dynamic simulations and model experiments revealed that the diffusion of water molecules through hydrophilic catalyst was bidirectional, while the diffusion through hydrophobic catalyst was unidirectional, which were crucial to tune the water-gas shift reaction and control CO₂ formation. This work provides a new fundamental understanding about the function of hydrophobic modification of catalysts in syngas conversion.     

改性H-ZSM-34上氯甲烷催化转化制低碳烯烃

比较了几种典型的沸石分子筛在氯甲烷转化制乙烯、丙烯和丁烯等低碳烯烃反应中的催化性能, 发现H-ZSM-34具有较佳的催化活性和选择性. 经乙二胺四乙酸二钠(Na₂H₂EDTA)水溶液处理, 并经离子交换及焙烧后, H-ZSM-34上氯甲烷转化制低碳烯烃的催化性能显著改善. 当Na₂H₂EDTA浓度为0.1 mol/L, 反应温度为673 K, CH₃Cl分压9.2 kPa时, C₂-C₄烯烃选择性和收率分别达82%和61%. 研究还发现, Ce修饰H-ZSM-34催化剂同样可改善氯甲烷制低碳烯烃的选择性和收率. 表征结果表明, Na₂H₂EDTA处理和Ce修饰均降低了H-ZSM-34的酸性. 酸性的降低可抑制低碳烯烃的氢转移反应, 继而避免了其进一步转化为低碳烷烃.