Orientation evolution of single-crystal superalloys under different solidification interface

The single-crystal superalloys with different deviation angle are prepared by using the liquid metal cooling high-temperature gradient directional solidification furnace, and the orientation evolution of single-crystal superalloys under different solidification interface is studied. The results indicate that the increase of the deviation angle will make the planar interface unstable. With the increase of the solidification rate, the growth direction of the crystal will deviate from the direction of heat flow to the preferred orientation direction. Under the developed dendrite crystal growth, the branches of the dendrite will follow the preferred orientation, nearly free from the effect of the heat flow.     

晶体取向对定向凝固枝晶生长的影响

采用类金属透明模型合金丁二腈-1.0 wt%乙醇(SCN-1.0 wt% Eth)合金, 考察了晶体取向对定向凝固过程中晶粒的平界面失稳孕育时间、枝晶形态演化以及枝晶一次间距的影响. 结果表明, 随着枝晶择优生长方向与温度梯度方向夹角的增大, 晶粒的平界面失稳孕育时间增加, 界面的稳定性增强; 对于不同晶体取向的枝晶形态演化, 枝晶择优生长方向与温度梯度方向夹角越大, 枝晶二次臂不对称生长越严重, 同时, 具有生长优势的枝晶二次臂对相邻枝晶的生长的抑制越强烈; 至于不同晶体取向的枝晶一次间距, 随着枝晶择优生长方向与温度梯度方向夹角的增大, 枝晶一次间距增大. 关键词： 定向凝固 平界面失稳 枝晶间距 晶体取向     

界面能各向异性对定向凝固枝晶生长的影响

采用元胞自动机 (cellular automaton, CA) 模型研究了界面能各向异性对二维定向凝固枝晶生长的影响. 模拟结果显示当晶体的择优生长方向与热流方向一致时, 随着界面能各向异性强度的增大, 凝固组织形态由弱界面能各向异性时的海藻晶转变为强界面能各向异性时的树枝晶. 同时, 界面能各向异性强度会影响稳态枝晶尖端状态的选择, 界面能各向异性越强, 定向凝固稳态枝晶尖端半径越小, 尖端界面前沿的液相浓度和过冷度越小. 稳态枝晶生长的尖端状态选择参数与界面能各向异性强度也存在标度律的指数关系, 而枝晶一次间距则受界面能各向异性强度影响较弱. 当晶体的择优生长方向与热流方向呈-40°夹角时随着界面能各向异性强度的增大, 凝固组织形态由海藻晶逐渐转变为退化枝晶, 后又逐渐转变为倾斜枝晶. 关键词： 元胞自动机 枝晶 界面能各向异性     

远场来流对过冷熔体中球状晶体生长的影响

利用渐近分析方法研究了远场来流引起的对流对过冷熔体中球状晶体的生长形态的影响.结果表明,由远场来流导致的对流使得正在生长的球状晶体的界面在向着来流的前部朝来流方向相反的方向生长, 并且提高了朝来流的相反方向的生长速度, 在背风方向衰减；正在衰减的球状晶体的界面在向着来流的前部加速衰减, 在背风方向减缓衰减. 关键词： 球状晶体 远场来流 对流 界画形态     

强制对流和自然对流作用下枝晶生长的数值模拟

建立了一个基于格子玻尔兹曼方法 （LBM） 的二维模型,对强制对流和自然对流作用下合金凝固过程中的枝晶生长行为进行了模拟研究. 与传统的基于求解Navier-Stokes方程计算流场的方法不同,本模型采用基于分子动理论的LBM对凝固过程中的传输现象进行数值计算. 用三组粒子分布函数分别建立了计算流场、由对流和扩散所控制的浓度场和温度场的LBM演化方程. 通过求解LBM演化方程获得固/液界面前沿的浓度和温度分布. 然后,基于溶质平衡方法计算了枝晶生长的驱动力. 为了对模型进行验证,将模拟在强制和自然对流作用下枝晶上游尖端的稳态生长特征分别与Oseen-Ivantsov 解析解和修正的Lipton-Glicksman-Kurz 模型预测结果进行了比较, 模拟结果和理论预测结果符合良好. 模拟结果还表明,对流使热量和溶质从上游传输到下游,从而加速了枝晶在上游方向的生长,而抑制了下游方向的生长,形成了非对称的枝晶形貌. 关键词： 微观组织模拟 枝晶生长 对流 格子玻尔兹曼方法     

Effect of buoyancy-driven convection on steady state dendritic growth in a binary alloy

The effect of buoyancy-driven convection on the steady state dendritic growth in an undercooled binary alloy is studied. For the case of the moderate modified Grashof number, the uniformly valid asymptotic solution in the entire region of space is obtained by means of the matched asymptotic expansion method. The analytical results show that the buoyancy- driven convection has a significant effect on the needle-like interface of dendritic growth. Due to the buoyancy-driven convection, the needle-like interface shape of the crystal is changed. When the Peclet number that is not affected by the buoyant flow is less than a certain critical value, the interface shape of the dendrite becomes thinner as the Grashof number increases; when it is larger than the critical value, the interface shape becomes fatter as the Grashof number increases. In the undercooled binary alloy the morphology number plays an active role in the interface shape and leads to the buoyancy effect that is different from the situation for the pure melt. The smaller the morphology number is, the more significant change the interface shape has. As the Peclet number further increases, the effect of buoyancy on the interface diminishes eventually.     

相场法模拟对流速度对上游枝晶生长的影响

基于Tong和Beckermann等提出的耦合流场的相场模型,采用有限差分法对纯金属凝固过程进行二维模拟计算,研究了不同对流速度对金属枝晶生长的影响.结果表明：在有对流情况下,上游及下游枝晶呈现不对称形貌,上游枝晶生长速度明显比下游方向生长速度快.随着对流速度的增大,上游尖端过冷度也增大,枝晶生长也越快.这是由于流体速度越大,对上游枝晶冲刷越强,上游枝晶尖端实际过冷度越大,枝晶生长越迅速. 关键词： 相场法 对流速度 上游枝晶     

Interface evolution of a particle in a supersaturated solution affected by a far-field uniform flow

The effect of far-field uniform flow on the morphological evolution of a spherical particle in a supersaturated solution affected by a far-field uniform flow is studied by using the matched asymptotic expansion method. The analytical solution for the interface shape, concentration field, and interface velocity of the particle growth shows that the convection induced by the far-field uniform flow facilitates the growth of the spherical particle, the upstream flow imposed on the particle enhances the growth velocity of the interface when the flow comes in, the downstream flow lowers the growth velocity of the surface when the flow goes out, and the interface morphology evolves into a peach-like shape.     

In situ observation of NaBi(WO4)2 dendrite growth and the study on microstructure of solidification

The dendrite growth process of transparent NaBi(WO4)2 with small prandtl and high melting point was studied by using the in-situ observation system. According to the dynamic images and detailed information, there are two kinds of restriction effect on the dendrite growth, the competition between arms and branches and the convection in the melt. The dendrite growth rate was time dependent, and the rate of arm growth reached the maximum 5.8 mm/s in the diffusive-advective region and rapidly decreased in the diffusive-convective region. The growth rate of branch had the same change trends as the arm's. Based on the EPMA-EDS data of solidification structure of quenched NaBi(WO4)2 melt, it was found that there were component differences from stoichiometric concentration in the melt near the interface during the growth process.     

强迫对流影响二元合金非等温凝固枝晶生长的相场法模拟

在二元合金相场模型的研究基础上,建立了耦合溶质场、温度场和流场的相场模型,采用Simple算法求解质量和动量守恒方程,用交替隐式有限差分法求解温度控制方程,模拟了流场作用下二元合金等温和非等温凝固过程中枝晶的生长过程,研究了流场对枝晶生长形貌、溶质场和温度场分布情况的影响,将流场作用下二元合金等温和非等温凝固枝晶生长过程进行比较,分析了由于凝固潜热的释放对流场作用下凝固枝晶生长的影响． 关键词： 相场法 对流 非等温凝固 枝晶生长     

单晶生长炉全局热分析(1)——三维模型建立

晶体生长炉内高温热辐射和熔液对流十分复杂,使分析整个生长炉内传输现象的全局热分析模型一直停留在轴对称准静态假定上.本文考虑熔液对流的三维性和非定常性,构筑了三维全局热分析模型,讨论了熔液对流三维性和非定常性的影响.结果表明:本文模型预测的晶体成长界面反转临界雷诺数大大降低,更接近实际.     

Selection of stable growth conditions for the parabolic dendrite tip in crystallization of multicomponent melts

Free growth of a dendrite crystal in a stationary multicomponent melt is investigated. A mathematical model of the process is developed and its analytic solution is constructed. A stability criterion is obtained for a 2D parabolic dendrite and the refined relation is derived for the growth rate of the dendrite tip taking into account the anisotropy of surface tension at the solid phase-melt interface. It is shown that the accumulation of impurity in the front of a dendrite makes it tip thinner and reduces its velocity. The theory contains limiting transitions to the familiar dendrite growth criteria for one-component and binary systems.     

Multi-phase field simulation of competitive grain growth for directional solidification

The multi-phase field model of grain competitive growth during directional solidification of alloy is established. Solving multi-phase field models for thin interface layer thickness conditions, the grain boundary evolution and grain elimination during the competitive growth of SCN-0.24-wt% camphor model alloy bi-crystals are investigated. The effects of different crystal orientations and pulling velocities on grain boundary microstructure evolution are quantitatively analyzed. The obtained results are shown below. In the competitive growth of convergent bi-crystals, when favorably oriented dendrites are in the same direction as the heat flow and the pulling speed is too large, the orientation angle of the bi-crystal from small to large size is the normal elimination phenomenon of the favorably oriented dendrite, blocking the unfavorably oriented dendrite, and the grain boundary is along the growth direction of the favorably oriented dendrite. When the pulling speed becomes small, the grain boundary shows the anomalous elimination phenomenon of the unfavorably oriented dendrite, eliminating the favorably oriented dendrite. In the process of competitive growth of divergent bi-crystal, when the growth direction of favorably oriented dendrites is the same as the heat flow direction and the orientation angle of unfavorably oriented grains is small, the frequency of new spindles of favorably oriented grains is significantly higher than that of unfavorably oriented grains, and as the orientation angle of unfavorably oriented dendrites becomes larger, the unfavorably oriented grains are more likely to have stable secondary dendritic arms, which in turn develop new primary dendritic arms to occupy the liquid phase grain boundary space, but the grain boundary direction is still parallel to favorably oriented dendrites. In addition, the tertiary dendritic arms on the developed secondary dendritic arms may also be blocked by the surrounding lateral branches from further developing into nascent main axes, this blocking of the tertiary dendritic arms has a random nature, which can have aninfluence on the generation of nascent primary main axes in the grain boundaries.     

Effect of boundary heat flux on solidification in a forced liquid metal flow: a phase-field simulation

A phase-field model coupling with velocity field is employed to study the effect of boundary heat flux on the microstructure formation of a Ni-40.8%Cu alloy with liquid flow during the solidification, and an anti-trapping current is introduced to suppress the solute trapping due to the larger interface width used in simulations than a real solidifying material. The effect of the flow field coupling with boundary heat extractions on the microstructure formation as well as distributions of concentration and temperature fields are analyzed and discussed. The forced liquid flow can significantly affect the heat and solute diffusions, thus influencing morphology formation, concentration and temperature distributions during the solidification. The solute segregation and concentration diffusion are changed by boundary heat extractions, and the morphology, concentration and temperature distributions are significantly influenced by increasing the heat extraction, which relatively makes the effect of liquid flow constrained. By increasing the initial velocity of liquid flow, the lopsided rate of the primary dendrite arm is enlarged and the growth manner of dendrite arms gets changed, and the transition of the microstructure from dendrite to cellular moves to the large heat extraction direction. Therefore, there exists the competition between the heat flux, temperature gradient and forced liquid flow that finally determines the microstructure formation during directional solidification.     

In situ synchrotron X-ray imaging on morphological evolution of dendrites in Sn–Bi hypoeutectic alloy under electric currents

The growth behavior and morphological evolution of dendrites in solidifying Sn–Bi alloy under electric currents [e.g., direct current (DC) and electric current pulse (ECP)] are in situ studied using synchrotron radiation X-ray imaging technique. The suppression of dendrite growth, floating and rotation of dendrites, refinement and remelting of dendrites are investigated by analyzing a series of animated images captured during the experiments. The modification mechanisms of dendrite morphology by electric fields are discussed based on the in situ and real-time observations. When DC is imposed on the samples, the growth of dendrites is significantly suppressed due to the effect of Joule heat, and a small dendrite freely flows up and rotates due to the common effect of natural convection. When ECP is imposed in the whole solidification process, the outset of solidification is delayed by Joule heat. And due to the accumulation of undercooling, dendrites suddenly nucleate, grow and finally become fine primary dendrite arm spacing. When ECP is imposed during the crystal growth stage only, the dendrites are remelted at first and then reappear along the original growing trajectories, showing the hereditary feature.     

The fate of self-aligned rolls in gravity modulated magnetoconvection

We explore the modifications brought about by gravity modulation in self-aligned two-dimensional (2D) stationary rolls and higher-order convective instabilities with horizontal magnetic field. The Chandrasekhar number plays no role in determining critical values of the forcing parameters for convection to begin. The onset is in the form of 2D rolls with periodically varying intensity. The external magnetic field is solely responsible for aligning the rolls while the induced magnetic field comes into play after three-dimensional convection sets in. Gravity modulation destabilizes the system and results in chaotic flow much earlier above onset.     

远场来流条件下过冷熔体球晶生长的稳定性

建立了远场来流条件下过冷熔体球晶生长的温度场和浓度场稳态模型,分析了对流对球晶周围温度场和浓度场的影响,并以Trivedi的纯扩散球晶稳定性判据为基础,推导出远场来流条件下过冷熔体球晶生长的临界稳定性判据. 研究表明:远场来流条件下,迎流面的扰动振幅增加速率明显大于背流面的扰动振幅增加速率. 振幅增加速率最大值对应的扰动阶次从迎流面到背流面逐渐减小,随着球晶半径增加而增大. 对流使迎流面的稳定性降低,背流面的稳定性增大. 随着流速的增加,球晶的临界稳定半径减小. 关键词： 球晶 远场来流 界面形态稳定性 Trivedi判据     

Preliminary study of two immiscible liquid layers subjected to a horizontal temperature gradient

Marangoni convection, driven by interfacial instability due to a surface tension gradient, presents a significant problem in the crystal growth process. To achieve better materials processing, it is necessary to suppress and control this convection, especially in crystal growth using Liquid Encapsulated Czochralski techniques in which the melt is encapsulated in an immiscible medium. Marangoni convection can occur at the liquid-liquid interface and at the gas-liquid free surface. Buoyancy driven convection can also affect and complicate the flow. The present report studied Marangoni convection in a two-liquid layer system in an open and enclosed cavity. Flow in the cavity was subjected to a horizontal temperature gradient. Interactive flow near the liquid-liquid interface was measured by the Particle Image Velocimetry (PIV) technique. The measured flow field is in good agreement with numerical predictions.     

Linear stability analysis on a spherical particle growing from a binary melt under the far-field flow

The solutions of temperature and solute fields around a spherical crystal growing from a binary melt under the far-field flow are obtained.Based on the results,a linear stability analysis on the spherical interface growing from the binary melt under the far-field flow is performed.It is found that the constitutional supercooling effect ahead of the spherical crystal interface under the far-field flow is enhanced compared with that without the flow.The growth rate of the perturbation amplitude at the up-wind side of the spherical crystal interface is larger than that at the down-wind side.The critical stability radius of the crystal interface decreases with the increasing far-field flow velocity.Under the far-field flow,the whole spherical interface becomes more unstable compared with that without the flow.     

基于改进元胞自动机模型的三元合金枝晶生长的数值模拟

在二元合金元胞自动机模型的基础上,通过耦合多元合金热力学相平衡求解器PanEngine, 建立了三元合金改进的元胞自动机模型,可模拟初生相枝晶的生长过程. 模型考虑了曲率过冷和成分过冷对界面平衡溶质成分的影响,通过不同组元的无量纲溶质过饱和度方程和界面溶质守恒方程之间的耦合来求解界面生长速率,并通过PanEngine计算界面处的液相线温度. 采用本模型模拟了Al-7%Si-xMg三元合金自由枝晶的生长形态, 结果表明Mg含量的增加会抑制枝晶一次臂的生长和二次臂的产生.同时模拟了不同抽拉速度下 Al-7%Si-0.5%Mg合金柱状枝晶的竞争生长过程,随着抽拉速度的增大,柱状枝晶一次枝晶臂间距逐渐减小, 与Hunt理论模型符合较好.