Improvement in mechanical and thermal properties of polylactic acid biocomposites due to the addition of hybrid sisal fibers and diatomite particles

Hybrid sisal fibers (HSFs) were made by mixing untreated sisal fibers with alkali-treated sisal fibers (ASFs), and the HSFs were blended with polylactic acid (PLA) matrix. Then the diatomite particles were added into the PLA/HSFs composite to make PLA/HSFs/diatomite composite. The effect of these two fillers on mechanical and thermal properties was investigated. The results showed that the reinforcing effect of HSFs was better than ASFs. Mechanical and thermal properties (especially the impact strength and crystallinity) of PLA/HSFs were higher than that of PLA/ASFs. The addition of diatomite further improved the mechanical and thermal properties of PLA composites.     

Mechanical and thermal characterization of sisal fiber reinforced polylactic acid composites

The advantages of green composites are including, but not limited to their environmental friendly nature, lightweight, reduction of production energy and costs, and recyclability. This work focuses on the mechanical, thermal, and dynamic mechanical properties of biocomposites. For that purpose, biosourced polymers were used, namely polylactic acid (PLA) and sisal fiber, and biocomposites were extruded and then injection molded with different contents of sisal fibers (5%, 10%, 15%). The results show that the increase of the rate of reinforcement improves the mechanical and dynamic mechanical properties of the biocomposites made. By the increase of the sisal fiber content, the degree of crystallinity of the matrix was increased from 47% to 61%, as sisal fibers were acted as a nucleating agent for the PLA.     

Fabrication of thermoplastic polyurethane composites with a high dielectric constant and thermal conductivity using a hybrid filler of CNT@BaTiO3

Thermoplastic polyurethane composites with an excellent dielectric constant and high thermal conductivity were obtained using CNT@BaTiO₃ as a filler through a low-speed melt extrusion method. Before preparing the hybrid filler for the composite, the filler particles were surface modified to ensure that the outer surfaces could facilitate the reaction among particles to form the hybrid and ensure complete dispersion in the thermoplastic polyurethane matrix. After confirming the proper surface treatment of the filler particles using infrared spectroscopy, thermal degradation analysis and field emission scanning electron microscopy, they were used to prepare the composite materials at a processing temperature of 200 °C. The thermal stability, thermomechanical properties, mechanical properties, thermal conductivity, and dielectric properties of the composites were investigated. Compared to the neat thermoplastic polyurethane matrix, the prepared composite exhibited a higher thermal stability, approximately 300% higher storage modulus, higher tensile strength and elongation at break values, approximately three times higher thermal conductivity (improved from 0.19 W/(m.K) to 0.38 W/(m.K), and approximately five times larger dielectric constant at high frequencies (at 1 MHz a dielectric constant of 19.2 was obtained).     

Mechanical properties of rigid polyurethane composites reinforced with surface treated ultrahigh molecular weight polyethylene fibers

The mechanical properties of ultrahigh molecular weight polyethylene (UHMWPE) fibers reinforced rigid polyurethane (PU) composites were studied, and the effects of the fiber surface treatment and the mass fraction were discussed. Chromic acid was used to treat the UHMWPE fibers, and polyurethane composites were prepared with 0.1 to 0.6 wt% as‐received and treated UHMWPE fibers. Attenuated total reflection Fourier transform infrared demonstrated that oxygen‐containing functional groups were efficiently grafted to the fiber surface. The mechanical performance tests of the UHMWPE fibers/PU composites were conducted, and the results revealed that the treated UHMWPE fibers/PU composites had better tensile, compression, and bending properties than as‐received UHMWPE fibers/PU composites. Thermal gravimetric analyzer showed that the thermal stability of the treated fiber composites were improved. The interface bonding of PU composites were investigated by scanning electron microscopy and dynamic mechanical analysis, and the results indicated that the surface modification of UHMWPE fiber could improve the interaction between fiber and PU, which played a positive role in mechanical properties of composites.     

Effects of Water and Chemical Solutions Ageing on the Physical,Mechanical, Thermal and Flammability Properties of Natural Fibre-Reinforced Thermoplastic Composites

Biocomposites comprising a combination of natural fibres and bio-based polymers are good alternatives to those produced from synthetic components in terms of sustainability and environmental issues. However, it is well known that water or aqueous chemical solutions affect natural polymers/fibres more than the respective synthetic components. In this study the effects of water, salt water, acidic and alkali solutions ageing on water uptake, mechanical properties and flammability of natural fibre-reinforced polypropylene (PP) and poly(lactic acid) (PLA) composites were compared. Jute, sisal and wool fibre- reinforced PP and PLA composites were prepared using a novel, patented nonwoven technology followed by the hot press method. The prepared composites were aged in water and chemical solutions for up to 3 week periods. Water absorption, flexural properties and the thermal and flammability performances of the composites were investigated before and after ageing each process. The effect of post-ageing drying on the retention of mechanical and flammability properties has also been studied. A linear relationship between irreversible flexural modulus reduction and water adsorption/desorption was observed. The aqueous chemical solutions caused further but minor effects in terms of moisture sorption and flexural modulus changes. PLA composites were affected more than the respective PP composites, because of their hydrolytic sensitivity. From thermal analytical results, these changes in PP composites could be attributed to ageing effects on fibres, whereas in PLA composite changes related to both those of fibres present and of the polymer. Ageing however, had no adverse effect on the flammability of the composites.     

Thermal and mechanical characteristics of polyurethane/curaua fiber composites

Polyurethane composites reinforced with curaua fiber at 5, 10 and 20% mass/mass proportions were prepared by using the conventional melt-mixing method. The influence of curaua fibers on the thermal behavior and polymer cohesiveness in polyurethane matrix was evaluated by dynamic mechanical thermal analysis (DMTA) and by differential scanning calorimetry (DSC). This specific interaction between the fibers and the hard segment domain was influenced by the behavior of the storage modulus E′ and the loss modulus E″ curves. The polyurethane PU80 is much stiffer and resistant than the other composites at low temperatures up to 70°C. All samples were thermoplastic and presented a rubbery plateau over a wide temperature range above the glass transition temperature and a thermoplastic flow around 170°C.     

原位聚合法制备纳米二氧化硅/聚氨酯复合树脂

采用高压剪切分散（HPSH）的方法先将纳米SiO2分散在合成聚氨酯原料中,再应用原位聚合的方法制备了纳米SiO2/聚氨酯复合树脂。 用热重分析、动态机械热分析（DMTA）和扫描电子显微镜等测试技术研究了纳米SiO2的用量及其分散方法对聚氨酯树脂的热稳定和力学性能的影响。 结果表明,二苯甲基二异氰酸酯（MDI）中的-NCO和纳米SiO2表面的-OH发生了化学反应,SiO2表面的包覆率约为7%;通过高压剪切分散的方法能够使纳米SiO2在聚氨酯基体中均匀的分散开来,粒径为30~40 nm,而超声处理的纳米SiO2会聚集约为200 nm聚集体。 当SiO2的添加质量分数为3%时复合树脂（HPSH处理SiO2）的拉伸强度和断裂伸长率均达到最大值,分别为84.3 MPa和438.7%。 此外,与纯树脂相比,复合树脂(4%纳米SiO2)的Tg、Td和T-50%分别增加了17.2、9和21 ℃。     

Synthesis and design of polyurethane and its nanocomposites derived from canola-castor oil: Mechanical,thermal and shape memory properties

The recent global pandemic and its tremendous effect on the price fluctuations of crude oil illustrates the side effects of petroleum dependency more evident than ever. Over the past decades, both academic and industrial communities spared endless efforts in order to replace petroleum-based materials with bio-derived resources. In the current study, a series of shape memory polymer composites (SMPC's) was synthesized from epoxidized vegetable oils, namely canola oil and castor oil fatty acids (COFA's) as a 100% bio-based polyol and isophorone diisocyanate (IPDI) as an isocyanate using a solvent/catalyst-free method in order to eventuate polyurethanes (PU's). Thereafter, graphene oxide (GO) nanoplatelets were synthesized and embedded in the neat PU in order to overcome the thermomechanical drawbacks of the neat matrix. The chemical structure of the synthesized components, as well as the dispersion and distribution levels of the nanoparticles, was characterized. In the following, thermal and mechanical properties as well as shape memory behavior of the specimens were comprehensively investigated. Likewise, the thermal conductivity was determined. This study proves that synthesized PU's based on vegetable oil polyols, including graphene nanoparticles, exhibit proper thermal and mechanical properties, which make them stand as a potential candidate to compete with traditional petroleum-based SMPC's.     

Kinetics of thermal degradation applied to biocomposites with TPS, PCL and sisal fibers by non-isothermal procedures

The thermal degradation behavior of the biocomposite with thermoplastic starch (TPS), poly(ε-caprolactone) (PCL) and bleached sisal fibers were investigated by thermogravimetry analysis (TG/DTG) under synthetic air atmosphere, differential scanning calorimetry, and their crystal structure by X-ray diffraction. Applying the non-isothermal Ozawa method, the TG/DTG curves average activation energy could be obtained for thermal degradation of the biocomposites with 5, 10, and 20 % of bleached sisal fibers. The apparent activation energy values for the biocomposites decreased when compared with the TPS/PCL blend, requiring lower energy to recycle this material. However, continuous addition of sisal fibers increased the activation energy of composites.     

Renewable resources as reinforcement of polymeric matrices: composites based on phenolic thermosets and chemically modified sisal fibers

Lignocellulosic materials can significantly contribute to the development of composites, since it is possible to chemically and/or physically modify their main components, cellulose, hemicelluloses and lignin. This may result in materials more stable and with more uniform properties. It has previously been shown that chemically modified sisal fibers by ClO(2) oxidation and reaction with FA and PFA presented a thin coating layer of PFA on their surface. FA and PFA were chosen as reagents because these alcohols can be obtained from renewable sources. In the present work, the effects of the polymeric coating layer as coupling agent in phenolic/sisal fibers composites were studied. For a more detailed characterization of the fibers, IGC was used to evaluate the changes that occurred at the sisal fibers surface after the chemical modifications. The dispersive and acid-base properties of untreated and treated sisal fibers surfaces were determined. Biodegradation experiments were also carried out. In a complementary study, another PFA modification was made on sisal fibers, using K2Cr2O(7) as oxidizing agent. In this case the oxidation effects involve mainly the cellulose polymer instead of lignin, as observed when the oxidation was carried out with ClO(2). The SEM images showed that the oxidation of sisal fibers followed by reaction with FA or PFA favored the fiber/phenolic matrix interaction at the interface. However, because the fibers were partially degraded by the chemical treatment, the impact strength of the sisal-reinforced composites decreased. By contrast, the chemical modification of fibers led to an increase of the water diffusion coefficient and to a decrease of the water absorption of the composites reinforced with modified fibers. The latter property is very important for certain applications, such as in the automotive industry.     

Mechanical properties, crystallization and melting behaviors of carbon fiber-reinforced PA6 composites

Polyamide-6 (PA6)/carbon fiber (CF) composites were prepared by melt-extrusion via continuous fiber fed during extruding. The mechanical, thermal properties, and crystallization behavior of PA6/CF composites were investigated. It was found that the tensile modulus and strength of the composites were increased with the addition of CF, while their elongations at break were decreased. Scanning electron microscopy observation on the fracture surfaces showed the fine dispersion of CF and strong interfacial adhesion between fibers and matrix. Dynamic mechanical analysis results showed that the storage modulus of PA6/CF composites was improved with the addition of CF. Non-isothermal crystallization analysis showed that the CF plays a role as nucleating agent in PA6 matrix, and the α-form crystalline structure was favorable in the PA6/CF composites, as confirmed from the X-ray diffraction analysis. A trans-crystallization layer around CF could be observed by polarizing optical microscopy, which proved the nucleation effect of carbon fiber surface on the crystallization of PA6. The thermal stability of PA6/CF composites was also enhanced.     

The effects of cauliflower-like short carbon fibers on the mechanical properties of rigid polyurethane matrix composites

Stress concentration and weak interfacial strength affect the mechanical properties of short carbon fibers (CFs) reinforced polymer composites. In this work, the cauliflower-like short carbon fibers (CCFs) were prepared and the point was to illuminate the effects of fiber morphology on the mechanical properties of the CCFs/rigid polyurethane (RPU) composites. The results indicated that the surface structure of CCFs could increase the surface roughness of the fibers and the contact area between fibers and matrix, thereby promoting the formation of irregular interface. Compared with pure RPU and initial CFs/RPU composites, the strength and toughness of CCFs/RPU composites were simultaneously improved. The satisfactory performance was attributed to the special fibers structure, which played an anchoring role and consumed more energy during crack propagation.     

Facile extraction,processing and characterization of biorenewable sisal fibers for multifunctional applications

Synthetic fibers based materials have replaced most of the traditional metallic/ceramic materials for a number of applications owing to their enormous properties such as light weight, specific strength and modulus to name a few. Unfortunately, the traditional synthetic fibers are not desired from the health and environmental point of view. So, in this work, we have carried out the isolation, processing and characterization of cellulosic sisal fibers. These fibers were extracted for the first time by a simple and new unique mechanical extraction technique without affecting the quality of fibers. Subsequently these cellulosic sisal fibers were thoroughly characterized for their physicochemical, microstructure and mechanical properties. These fibers were then converted into fine textured sisal textile yarn made out of 3–6 sisal fibers in continuous operation and used for the preparation of new green materials. Different properties of fine textured sisal textile and the impact of sisal fine textile on the physical, microstructural, thermal and mechanical characteristics of the green materials were studied and discussed in detail.     

表面改性对VGCF分散性质的影响

针对气相生长碳纤维极易团聚及与树脂基体界面结合能力较差的难题,采用双氧水-浓硝酸二步法对VGCF进行表面改性处理。利用X射线衍射仪、热重分析仪、傅立叶红外光谱仪、紫外可见分光光度计等测试分析了改性前后VGCF的表面结构和在溶剂中的分散性,并以形状记忆聚氨酯为基体,采用溶液混合法制备了气相生长碳纤维/形状记忆聚氨酯的复合材料,测试了复合材料的力学性能。经过改性后,VGCF的石墨晶型结构几乎没有改变,VGCF表面的含氧官能团浓度得到较大提高,且其在有机溶剂中的分散性及分散稳定性也得到很大提高;在气相生长碳纤维/形状记忆聚氨酯的复合材料截面中,扫描电镜观察表明表面改性使得VGCF在基体中的分散性及与基体的界面结合能力都得到一定程度的提高;经二步法改性处理后的气相生长碳纤维比未处理气相生长碳纤维对复合材料的力学性能的增强效果更为明显。     

Study on the evaluation of mechanical and thermal properties of natural sisal fiber/general polymer composites reinforced with nanoclay

Composite materials, made by replacing traditional materials, are used because of their capability to produce tailor-made, desirable properties such as high tensile strength, low thermal expansion, and high strength to weight ratio. The need for the development of new materials is essential and growing day by day. The natural sisal/general polymer (GP) reinforced with nanoclay composites has become more attractive due to its high specific strength, light weight, and biodegradability. In this study, sisal–nanoclay composite is developed and its mechanical properties such as tensile strength, flexural strength, and impact strength are evaluated. The interfacial properties, internal cracks, and internal structure of the fractured surface are evaluated using scanning electron microscope. The thermal disintegration of composites are evaluated by thermogravimetric analysis. The results indicate that the incorporation of nanoclay in sisal fiber/GP can improve its properties and can be used as a substitute material for glass fiber-reinforced polymer composites.     

Effect of the Micronization of Pulp Fibers on the Properties of Green Composites

Green composites, composed of bio-based matrices and natural fibers, are a sustainable alternative for composites based on conventional thermoplastics and glass fibers. In this work, micronized bleached Eucalyptus kraft pulp (BEKP) fibers were used as reinforcement in biopolymeric matrices, namely poly(lactic acid) (PLA) and poly(hydroxybutyrate) (PHB). The influence of the load and aspect ratio of the mechanically treated microfibers on the morphology, water uptake, melt flowability, and mechanical and thermal properties of the green composites were investigated. Increasing fiber loads raised the tensile and flexural moduli as well as the tensile strength of the composites, while decreasing their elongation at the break and melt flow rate. The reduced aspect ratio of the micronized fibers (in the range from 11.0 to 28.9) improved their embedment in the matrices, particularly for PHB, leading to superior mechanical performance and lower water uptake when compared with the composites with non-micronized pulp fibers. The overall results show that micronization is a simple and sustainable alternative for conventional chemical treatments in the manufacturing of entirely bio-based composites.     

表面复合纳米SiO_2和碳纳米管玻璃纤维增强尼龙6的结构与性能

利用静电相互作用在玻璃纤维(GF)表面分别复合纳米二氧化硅(SiO2)和多壁碳纳米管(MWNTs),制备了GF-SiO2、GF-MWNTs复合增强体,并通过转矩流变仪制备了尼龙6(PA6)/GF-SiO2和尼龙6(PA6)/GF-MWNTs复合材料.利用扫描电子显微镜(SEM),示差扫描量热仪(DSC),热机械分析仪(DMA)等手段研究了复合材料的微观结构、热学及力学性能.结果表明,静电复合的方法可以使纳米二氧化硅(nano-SiO2)、多壁碳纳米管(MWNTs)在GF表面达到均匀吸附,复合增强体能加快尼龙6的结晶速度,并使材料的玻璃化温度、动态模量、拉伸强度、结晶温度等明显提高,其中GF-MWNTs对复合材料性能的提高最明显,拉伸强度提升了21%,模量提高了28%.     

Synthesis,properties, and fungal degradation of castor-oil-based polyurethane composites with different cellulose contents

Different contents of bonded cellulose were dispersed in a matrix of castor-oil-based polyurethane to produce composites with high susceptibility to fungal attack. We chose to bond the cellulose filler with free diisocyanate, to increase the crosslinking density. Measurements indicated physical and chemical interactions between the polyurethane matrix and cellulose filler. The cellulose network significantly enhanced the interfacial adhesion and thus improved the thermal stability and Young’s modulus of the composites. The influences of the amount of cellulose on the surface chemical structure, surface morphology, and mechanical properties after fungal attack were also investigated. The tensile strength and elongation at break of these composites substantially decreased after exposure to fungus. These composites with high content of renewable raw materials present an optimal balance of physical properties and biodegradability, with potential applications as ecofriendly biomaterials.     

Shapeable matrix‐free Spectra® fiber‐reinforced polymeric composites via high‐temperature high‐pressure sintering: Process‐structure‐property relationship

In an exploratory effort to find a new way to make high‐performance composites used in ballistic protective applications, matrix‐free Spectra® fiber‐reinforced polymeric composites are produced via a novel processing method called high‐temperature high‐pressure sintering. Mechanical testing at ambient and elevated temperatures proves that the fibers can maintain their properties after processing. The characteristics and properties of the final products vary with different processing conditions. Their microstructure and morphology were investigated using SEM and WAXD. Their mechanical properties, including interlayer adhesion, rigidity, and ballistic performance, were measured and compared with those of the conventional composites. The sintering mechanism is proposed and verified. Spectra cloth is capable of being shaped to produce complex double curvatures by a thermoforming process, using a simple hemispherical mold. Success in different molding sequences and procedures shows the versatility in manufacturing. The theoretical background for the thermoformability is explained in terms of molecular interaction, microstructure, and morphology. Selective thermomechanical properties of the molded structures were measured. By combining the knowledge and information from the aforementioned studies, the process‐structure‐property relationship is established, which gives in‐depth and better understanding of this unique high‐temperature high‐pressure sintering process for consolidating Spectra cloth. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2767–2789, 2005     

Achieving flame retardancy and mechanical integrity via phosphites in bio-based resins

Bio-based flame retardant (FR) resins typically exhibit diminished mechanical properties compared with their petroleum-based counterparts. Recent experiments identified a promising FR phosphorus-bearing vanillin-based epoxy resin, EP2, that exhibited superior thermomechanical properties compared to that of petroleum-based diglycidyl ether of bisphenol A. However, the structure/property relationships of such phosphorus-containing bio-based resins are relatively under-explored and cannot be resolved via experiments alone. Here, molecular simulations are used to explore these relationships for a resin comprising EP2 cured with 4,4-diaminodiphenylmethane. The predicted thermomechanical properties are consistent with experimental observations, and critically, the structural analysis reveals the importance of the pendant phosphite group in the monomer as central to maintaining extensive hydrogen-bonding networks, giving rise to the excellent Young's modulus. This work provides the foundation for knowledge-based strategies to systematically improve the structure/property relationships in FR bio-based epoxy resins.