Structure and properties of polyethylene prepared via low‐frequency vibration‐assisted injection molding

A self‐made low‐frequency vibration‐assisted injection‐molding (VAIM) device was adopted to explore the relationship between mechanical property and morphology for high‐density polyethylene injected moldings. The main processing variables for the VAIM are vibration frequency and vibration pressure amplitude, and tensile properties and morphology were investigated under different VAIM processing conditions with conventional injection molding for comparison. The moldings prepared by VAIM exhibit a very well defined laminated morphology composed of a layered structure with enhanced crystallinity. Increased with vibration frequency at constant vibration pressure amplitude, the shish‐kebab structure is exhibited in the shear layer of the specimen prepared by VAIM, whereas row nucleation lamella exists in the same layer produced by enhanced vibration pressure amplitude at a constant vibration frequency. These oriented structures and enhanced crystallinity, confirmed by scanning electron microscopy, wide‐angle X‐ray diffraction, and differential scanning calorimetry, serve to obtain stronger injection moldings. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 13–21, 2005     

Evaluation of poly(4‐methyl‐1‐pentene) as a dielectric capacitor film for high‐temperature energy storage applications

Poly(4‐methyl‐1‐pentene) (P4MP) was characterized to evaluate its viability as a high‐temperature dielectric film for capacitors. Detailed investigation of thermal, mechanical, rheological, and dielectric properties was carried out to assess its high‐temperature performance and processability. P4MP was melt‐processable below 270 °C without degradation and application temperatures as high as 160–190 °C can be achieved. The dielectric constant and loss of melt‐processed P4MP films was comparable to biaxially oriented polypropylene (BOPP) capacitor films, although the dielectric strength was lower. Enhancements in dielectric strength up to 250–300% were achieved via solution‐processing P4MP films, which could be easily scaled up on a roll‐to‐roll platform to yield isotropic, free‐standing films as thin as 3–5 μm. The influence of crystal structure, crystallinity, and surface morphology of these films on the dielectric properties was examined. The dielectric strength was further increased by 450% through biaxial stretching of solution‐cast films, and a Weibull breakdown field of 514 V/μm was obtained. The dielectric constant was very stable as a function of frequency and temperature and the dielectric loss was restricted to <1–2%. Overall, these results suggest that BOP4MP is a promising candidate to obtain similar energy density as a BOPP capacitor film but at much higher operating temperatures. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1497–1515     

Free volume and water vapor transport properties of temperature‐sensitive polyurethanes

Segmented polyurethanes (PU) with crystalline soft segments were prepared with different crystalline polyols as soft segments. Morphology and microstructure of the PUs were investigated using Differential Scanning Calorimetry (DSC), Wide‐angle X‐ray Diffraction (WAXD), and Positron Annihilation Lifetime Spectra (PALS). Water vapor transport properties of the PU membranes were measured in the temperature range of crystal melting of their soft segments. Dependence of free volume of the PUs on temperature and the relationship between the free volume and water vapor permeability of the PU membranes were investigated. The results show that the mean free volume size and fractional free volume increase more rapidly in the temperature range of crystal melting than in other temperature intervals. In the specified temperature range, water vapor permeability of the polyester based PU membranes increases significantly, caused by the steep increase in free volume, due to crystal melting of the soft segments. Water vapor permeability of the polyester based PUs exhibits approximately direct correlation with the fractional free volume within the temperature range of crystal melting. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1865–1872, 2005     

Review of melt‐processed nanocomposites based on EVOH/organoclay

EVOH nanocomposites containing organically treated clays are unique systems in which the clay is strongly attracted to EVOH, thus affecting the morphology and the resultant thermal and mechanical properties. A strong effect of the processing conditions on morphology, thermal, and mechanical properties was observed. In highly interacting systems, under dynamic mixing conditions, in addition to a fracturing process of the clay particles, an onion‐like delamination process is suggested. EVA‐g‐MA and LLDPE‐g‐MA, having polar groups, were studied as compatibilizers to further induce clay intercalation and exfoliation. The compatibilizers affected both the thermal and mechanical properties of the composites at different levels. Thermal analysis showed that with increasing compatibilizer content lower crystallinity levels result, until at a certain content no crystallization has taken place. A Ny‐6 (nylon‐6)/EVOH blend is an interesting host matrix for incorporation of low organoclay contents. The Ny‐6/EVOH blend is a unique system that tends to hydrogen bond and also to in situ chemically react during melt mixing. The addition of clay seems to interrupt the chemical reaction between the two host polymers at certain compositions, leading to lower melt blending torque levels when clay is present. A competition between Ny‐6 and EVOH regarding the intercalation process takes place. However, Ny‐6 seems to lead to exfoliated structures, whereas EVOH forms intercalated structures, as revealed from combined XRD and TEM experiments, owing to thermodynamic considerations and preferential localization of the clay in Ny‐6. Of special interest is the increased storage modulus seen by the presence of only 1 wt % clay, which was achieved by extrusion under high shear forces, leading to a completely exfoliated structure. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1931–1943, 2005     

Thermoplastic blend demixing by a high‐pressure,high‐temperature process

The analysis of a thermoplastic polymer blend requires a precise separation of the blend components, which is usually performed by selective solvent extraction. However, when the components are high‐molecular‐weight polymers, a complete separation is very difficult. The use of fluids in near critical and supercritical conditions becomes a promising alternative to reach a much more precise separation. In this work, a method to separate reactive and physical blends from high‐molecular‐weight commercial polymers is proposed. Polyethylene (PE)/polystyrene (PS) blends were separated into their components with n‐propane, n‐pentane, and n‐heptane at near critical and supercritical conditions. The selectivity of each solvent was experimentally studied over a wide range of temperatures for assessing the processing windows for the separation of pure components. The entire PE phase was solubilized by n‐pentane and n‐heptane at similar temperatures, whereas propane at supercritical conditions could not dissolve the fraction of high‐molecular‐weight PE. The influence of the blend morphology and composition on the efficiency of the polymer separation was studied. In reactive blends, the in situ copolymer formed was solubilized with the PE phase by chemical affinity. The method proposed for blend separation is easy, rapid, and selective and seems to be a promising tool for blend separation, particularly for reactive blends, for which the isolation of the copolymer is essential for characterization © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2361–2369, 2005     

Low‐temperature processing of polymer nanoparticles for bioactive composites

Utilizing an ingenious control over the enhanced segmental mobility of polymer chains, we proposed a novel low‐temperature processing strategy for polymeric materials, where the materials were processed substantially below their normal glass transition temperature. This state of art was achieved by the combination of the confinement effects and the stress‐induced effects on polymer nanoparticles. This method proved to be universal for various polymer systems, that is, polystyrene, polyvinyl chloride, polycarbonate, and polyphenylene oxide. Compared with the traditional high‐temperature processing, the low‐temperature processing efficiently avoids thermal degradation, and the processed polymer maintains moderate mechanical properties. In addition, this approach provides a straightforward method for the preparation of heat‐labile bioactive polymer composites without biological surface modification. The prepared lysozyme/polystyrene composite exhibits excellent bactericidal activity and striking sustained release characteristics. This facile, universal and energy‐saving low‐temperature processing strategy is expected to open avenues toward expanding manufacturing methodology and the applications of polymeric materials, especially for bioactive composites, where conventional high‐temperature processing is not applicable. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2514–2520     

Preparation of NiAl double hydroxide@polypyrrole materials for high‐performance supercapacitors

A novel NiAl double hydroxide@polypyrrole (LDH@PPy) core–shell material was designed and fabricated by a facile in situ oxidative polymerization of pyrrole (Py) monomer. The microstructure and morphology of the LDH@PPy composites were determined by X‐ray diffractometer, Fourier transform infrared (FTIR), scanning electron microscopy/transmission electron microscopy, and thermogravimetric and differential thermal, revealing that the polypyrrole (PPy) was successfully coated onto the surface of the NiAl‐LDH (LDH) core and the loading amount of PPy impacted the thickness and the dispersion of the conductive PPy shell. The electrochemical performances of the LDH@PPy composites were also evaluated by cyclic voltammogram, electrochemical impedance spectroscopy, and galvanostatic charge–discharge measurements. The results indicated that the supercapacitor performances were attributed to the synergy of unique core–shell heterostructure and each individual component, where the LDH core provided the high‐energy storage capacity and the PPy shell with networks had high electronic conductivity. These shorted the ion diffusion pathway and made electrolyte ions more easily accessible for faradic reactions to enhance the electrochemical performance of the LDH@PPy composites. It was found that the LDH@PPy composite (LDH@PPy₇) fabricated at 7 mL?L^?1 of Py monomer feed exhibiting the best electrochemical performances with high specific capacitance of 437.5 F?g^?1 at 2 A?g^?1 and excellent capacitance retention of about 91% after 1000 cycles. The work provides a simple approach for designing organic–inorganic core–shell materials with potential application in supercapacitors. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 1653–1662     

Synthesis and properties of a high‐performance pyrimidine‐containing self‐catalyzed phthalonitrile polymer

A self‐catalytic monomer of phthalonitrile, 2‐amino‐4,6‐bis[3‐(3,4‐dicyano‐phenoxy)phenoxy] pyrimidine (ACPP), was synthesized by a one‐pot method with resorcinol, 2‐amino‐4,6‐dichloropyrimidine, and 4‐nitrophthalonitrile. The chemical structure of the ACPP monomer was characterized by Fourier transform Infrared spectroscopy (FTIR) and nuclear magnetic resonance spectroscopy. The curing behavior of ACPP monomer was studied by differential scanning calorimetric, which indicated that the ACPP monomer had a low melting point (84 °C) and revealed an autocatalytic reaction and tremendously wide processing window (193 °C). Wide‐angle X‐ray diffraction (WAXD) and FTIR analyses were employed to explore the microstructure of the ACPP polymers. The properties of the three polymers with different curing procedures were investigated, which implied that the ACPP polymers exhibited excellent thermal stability, high modulus, superior glass‐transition temperature (T_g > 400 °C), and low water absorption with the increase in curing extent. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 2287–2294     

Using hydrophobic additive as pore‐forming agent to prepare macroporous PNIPAAm hydrogels

Hydrophobic poly(lactic acid) nanospheres were fabricated and used as an additive during the polymerization and gelation process of temperature‐sensitive poly(N‐isopropylacrylamide) (PNIPAAm) hydrogels. The influence of hydrophobic additive on properties of PNIPAAm hydrogels was examined. The interior morphology studied by scanning electron microscopy revealed that the hydrophobic additive induced a macroporous structure in the resulting PNIPAAm hydrogels. Results demonstrate that the hydrophobic additive acts as a pore‐forming agent like conventionally used hydrophilic additive does during the gelation process. Because of the macroporous network and incorporated additives, the temperature‐sensitive characteristics, particularly the equilibrium swelling ratio at room temperature and shrinking rate upon temperature increase of modified PNIPAAm hydrogels, are significantly improved. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5490–5497, 2005     

Effect of treatment on the thermal conductivity and thermal diffusivity of oil‐palm‐fiber‐reinforced phenolformaldehyde composites

The thermal conductivity and thermal diffusivity of oil‐palm‐fiber‐reinforced untreated (Sample 1) and differently treated composites were measured with the transient plane source technique at room temperature and under normal pressure. All the composites were 40% oil‐palm fiber by weight. The fibers were treated with alkali (Composite 2), silane (Composite 3), and acetic acid (Composite 4) and reinforced in a phenolformaldehyde matrix. The thermal conductivity and thermal diffusivity of the composites increased after treatment to different extents. The thermal conductivity of the treated fibers as well as of the untreated fibers was calculated theoretically. The model results show that the thermal conductivity of the untreated fiber was smaller than the thermal conductivity of the treated fibers. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 916–921, 2000     

Phase transitions of the rapid‐compression‐induced mesomorphic isotactic polypropylene under high‐pressure annealing

The mesomorphic isotactic polypropylene was prepared by rapid compression instead of the common method of temperature quenching, and their phase transition under high pressure was investigated in depth by combining wide‐angle X‐ray diffraction, small‐angle X‐ray scattering, and differential scanning calorimetry techniques. It was found that annealing under pressure can promote the further arrangement of chain segments of the mesophase toward the crossed state in the orthorhombic γ‐phase, and the long period of the mesophase slightly decreased from 8.2 to 7.2 nm. The kinetics of this meso‐γ transition strongly depends on pressure. As annealing pressure increased, the mobility of molecular segments was reduced, and then the onset and finishing time of phase transition were both delayed significantly. A critical annealing pressure was found between 1.6 and 1.75 GPa, which determines whether the phase transition occurs or not. When pressure reaches 1.75 GPa, mesophase did not transform at all within 120 min. Based on the results, a reasonable mechanism was proposed to show the crystallization process of mesophase under high‐pressure annealing. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 651–661     

Synthesis and characterization of side‐chain liquid‐crystalline polymers and study of their role in the crystallization of high‐density polyethylene

Side‐chain liquid‐crystalline polymers (SCLCPs) as nucleating agents for high‐density polyethylene (HDPE) were investigated. For this purpose, the molecular architectures of four different vinyl monomers with liquid‐crystalline properties were designed and prepared with 1‐butanol, 1‐pentanol, 4‐hydroxybenzoic acid, hydroquinone, and acryloyl chloride as the starting materials through alkylation and acylation reactions. The corresponding polymers were synthesized by homopolymerization in 1,4‐dioxane with benzoyl peroxide as the initiator at 60 °C. Both the monomers and the synthesized polymers were characterized with elemental analysis, Fourier transform infrared, and ¹H NMR measurements. Differential scanning calorimetry, thermogravimetric analysis, and hot stage polarized optical microscopy were employed to study the phase‐transition temperature, mesophase texture, and thermal stability of the liquid‐crystalline polymers. The results showed that all the polymers had thermotropic liquid‐crystalline features. Being used as nucleating agents, SCLCPs effectively increased both the crystallization temperature and rate and, at the same time, raised the crystallinity for HDPE. In comparison with common small‐molecule nucleating agents, such as 1,3:2,4‐dibenzylidenesorbitol, SCLCPs are more efficient and are indeed excellent nucleating agents for HDPE. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3067–3078, 2005     

Synthesis and characterization of high molecular weight hexafluoroisopropylidene‐containing polybenzimidazole for high‐temperature polymer electrolyte membrane fuel cells

A high molecular weight, thermally and chemical stable hexafluoroisopropylidene containing polybenzimidazole (6F‐PBI) was synthesized from 3,3′‐diaminobenzidine (TAB) and 2,2‐bis(4‐carboxyphenyl) hexafluoropropane (6F‐diacid) using polyphosphoric acid (PPA) as both the polycondensation agent and the polymerization solvent. Investigation of polymerization conditions to achieve high molecular weight polymers was explored via stepwise temperature control, monomer concentration in PPA, and final polymerization temperature. The polymer characterization included inherent viscosity (I.V.) measurement and GPC as a determination of polymer molecular weight, thermal and chemical stability assessment via thermo gravimetric analysis and Fenton test, respectively. The resulting high molecular weight polymer showed excellent thermal and chemical stability. Phosphoric acid doped 6F‐PBI membranes were prepared using the PPA process. The physiochemical properties of phosphoric acid doped membranes were characterized by measuring the phosphoric acid doping level, mechanical properties, and proton conductivity. These membranes showed higher phosphoric acid doping levels and higher proton conductivities than the membranes prepared by the conventional membrane fabrication processes. These membranes had sufficient mechanical properties to be easily fabricated into membrane electrode assemblies (MEA) and the prepared MEAs were tested in single cell fuel cells under various conditions, with a focus on the high temperature performance and fuel impurity tolerance. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4064–4073, 2009     

Interlocking shish‐kebab morphology in polybutene‐1

The aim of this research was to explore the effect of shear‐controlled orientation injection molding (SCORIM) on polybutene‐1 (PB‐1). This article describes the methods and processing conditions used for injection molding and discusses the properties of the moldings. Both conventional and SCORIM have been used for the production of moldings. SCORIM is based on the application of specific macroscopic shears to a solidifying melt that facilitates enhanced molecular alignment. The effect of the process was investigated by performing mechanical tests, X‐ray studies, differential scanning calorimetric studies, polarized light microscopy, and atomic force microscopy (AFM). Moldings exhibited an improved mechanical performance as compared with conventional moldings. Young's modulus was increased over twofold, and the impact energy was enhanced by 60%. The improvement in mechanical performance was combined with an increase in crystallinity and enhanced molecular orientation. The application of SCORIM also favored the formation of the stable Form I′ in PB‐1. The formation of interlocking shish‐kebab morphology following the application of SCORIM was observed in the AFM studies. Relationships between the mechanical properties of PB‐1 and the micromorphologies formed during processing are demonstrated. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1828–1834, 2002     

High‐performance poly(ethylene‐2,6‐naphthalate) fiber prepared by high‐tension annealing

A high‐tension annealing (HTA) method has been applied to zone‐annealed poly(ethylene‐2,6‐naphthalate) (PEN) fibers in order to further improve their mechanical properties. The HTA treatment was carried out under an applied tension of 428 MPa at a treating temperature of 175 °C. The applied tension was close to the tensile strength at 175 °C. The resulting HTA fiber had a birefringence of 0.492 and degree of crystallinity of 57%. Wide‐angle X‐ray diffraction (WAXD) photographs of the HTA fibers showed three reflections (010, 100, and 1 10) attributed to an α form crystal, but no (020) reflection attributed to a β form was observed in the equator. The tensile modulus and tensile strength increased with processing, and the HTA fiber had a maximum modulus of 33 GPa, a tensile strength of 1.1 GPa, and a storage modulus of 33 GPa at 25 °C. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 61–67, 2000     

Mechanical properties of high‐density polyethylene and crosslinked high‐density polyethylene in crude oil and its components

The tensile and stress‐relaxation properties of an uncrosslinked and a loosely silane‐crosslinked high‐density polyethylene exposed to organic “crude‐oil” penetrants were assessed. The measurements were performed on penetrant‐saturated samples, surrounded by the organic liquid throughout the experiment. The penetrant solubilities in the two polymers were similar and in accordance with predicted values based on the solubility parameter method. The stiffness and strength of the swollen samples were significantly less than those of the dry samples, indicating a plasticization of the amorphous component. Raman spectroscopy on polyethylene exposed to deuterated n‐hexane revealed a penetrant‐induced partial melting/dissolution of the crystal surface and an intact crystal core component. The stress‐relaxation rates, within the time frame of the experiment (～1 s to 18 h), were approximately the same, independent of silane‐crosslinks and the presence of penetrants. This indicated that the mechanical α‐relaxation, which is the main relaxation process occurring in the measured time interval, was not affected by the penetrants. Consequently, its rate seemed to be independent of the crystal surface dissolution (decrease in the content of crystal‐core interface). The shape of the “log stress–log time” curves of the swollen samples was, however, different from that of the dry samples. This was most likely attributed to a time‐dependent saturation of penetrant to a higher level associated with the stretched state of the polymer sample. The silane crosslinks affected only the elongation at break, which was less than that of the uncrosslinked material. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 641–648, 2006     

Morphology and thermal properties of poly(L‐lactide)/poly(butylene succinate‐co‐butylene adipate) compounded with twice functionalized clay

Poly(L ‐lactide) (PLLA)/poly(butylene succinate‐co‐butylene adipate) (PBSA) blends were compounded with Cloisite 25A® (C25A) and C25A functionalized with epoxy groups, respectively. Epoxy groups on the surface of C25A were introduced by treating C25A with (glycidoxypropyl)trimethoxy silane (GPS) to produce so called Twice Functionalized Organoclay (TFC). Variation of morphology and properties of PLLA/PBSA/C25A composites was investigated before and after the treatment with GPS. The morphological structure of the composites was analyzed by using X‐ray diffractometry (XRD) and transmission electron microscopy (TEM). The silicate layers of PLLA/PBSA/TFC were exfoliated to a larger extent than PLLA/PBSA/C25A. Incorporation of the epoxy groups on C25A improved significantly elongation at break as well as tensile modulus and tensile strength of PLLA/PBSA/C25A. The larger amount of exfoliation of the silicate layers in PLLA/PBSA/TFC as compared with that in PLLA/PBSA/C25A was attributed to the increased interfacial interaction between the polyesters and the clay due to chemical reaction. Thermo gravimetric analysis revealed that both T_5%, which was the temperature corresponding to 5% weight loss, and activation energy of thermal decomposition of PLLA/PBSA/TFC were far superior to those of PLLA/PBSA/C25A as well as to those of PLLA/PBSA, indicating that the composites with exfoliated silicate layers were more thermally stable than those with intercalated silicate layers. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 478–487, 2005     

A new sequence isomer of AB‐polybenzimidazole for high‐temperature PEM fuel cells

A new sequence isomer of AB‐polybenzimidazole (AB‐PBI) was developed as a candidate for high‐temperature polymer electrolyte membrane fuel cells. A diacid monomer, 2,2′‐bisbenzimidazole‐5,5′‐dicarboxylic acid, was synthesized and polymerized with 3,3′,4,4′‐tetraaminobiphenyl to prepare a polymer that was composed of repeating 2,5‐benzimidazole units. In contrast to previously prepared AB‐PBI, which contains only head‐to‐tail benzimidazole sequences, the new polymer also contains head‐to‐head and tail‐to‐tail benzimidazole sequences. The polymer was prepared in polyphosphoric acid (PPA) and cast into membranes using the sol–gel PPA process. Membranes formed from the new AB‐PBI were found to be mechanically stronger, possessed higher acid doping levels, and showed improved fuel cell performance, when compared to the previously known AB‐PBI. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Exploration of high‐resolution ultrasonic spectroscopy as an analytical tool to study demixing and remixing in poly(N‐isopropyl acrylamide)/water solutions

The ultrasonic properties of poly(N‐isopropyl acrylamide) (PNIPAM)/water solutions, determined with high‐resolution ultrasonic spectroscopy (HR‐US), change during demixing and remixing. All HR‐US measurements are discussed with respect to modulated temperature differential scanning calorimetry results. The lower critical solution temperature type of phase behavior, in combination with the glass‐transition/composition curve of PNIPAM/water, determines the evolution of the ultrasonic signals. Three different temperature regions can be distinguished: a homogeneous region and a heterogeneous region, the latter subdivided into zones without and with interference of partial vitrification of the PNIPAM‐rich phase. During phase separation, the ultrasonic velocity decreases because of a change in the hydration structure around the polymer chains, whereas the ultrasonic attenuation increases as aggregation sets in. Isothermal measurements clearly show time dependence for both the velocity and the attenuation. The observed timescales are different and can be related to a changing polymer/water interphase and aggregate formation, respectively. Partial vitrification of the PNIPAM‐rich phase slows the demixing kinetics and especially the remixing kinetics. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1283–1295, 2005