导电颗粒属性对各向异性导电粘合剂电导的影响

利用差分法对导电粘合剂中导电颗粒的属性(包括导电颗粒的形状、大小等)对导电粘合剂电导的影响进行了计算.在交流信号下，导电粘合剂的金属填充颗粒越小，导电粘合剂的电导越大.通过理论计算发现，导电粘合剂的导电颗粒若为球形(正方体)，导电粘合剂的电导与金属颗粒的半径(边长)成反比例变化；若为长方体或圆柱体颗粒，则电导随颗粒高度的增加而减小，而基本不随颗粒底面积的改变而变化. 关键词： 导电粘合剂 电导 导电颗粒 差分法     

Structure–conductivity relations of simulated highly porous nanoparticle aggregate films

Electrical conductivity of porous films composed of nanoparticle aggregates is theoretically evaluated with respect to aggregate structure and film packing density. The aggregates are fractals composed of 5–30 primary particles with diameter of 10 nm. The film properties are derived from simulated boxes in the range of 0.5–1 μm. The electrical conductivity across the films of packing densities ranging from 0.01 to 0.15 was studied. All films prepared by an aerosol deposition technique, which uses nanoparticle aggregates, exhibited percolation behavior between planes parallel to the moving direction of the aggregates. They also followed the classical percolation relation for electrical conductivity while the critical percolation packing density depends on the aggregate size and structure used to build the films. Films using larger aggregates as building blocks have higher electrical conductance than smaller aggregates close to the percolation limit. For validation and supplementary information, two independent models are developed: one model follows the percolation theory to get detailed physical insights and another one computes the exact conductivities but at the cost of some details. This analysis gives new insights into the conduction backbone structures of these films with regard to neck contacts within an aggregate and grain boundary contacts between aggregates. The results shown are important for solar application of these films and especially for gas sensors where high sensitivity is often counteracted by low conductivity.     

Laser-induced periodic surface structures on different poly-carbonate films

Laser-induced periodic surface structures (LIPSS) were generated on oriented and amorphous thick, as well as on spin-coated thin, poly-carbonate films by polarized ArF excimer laser light. The influence of the film structure and thickness on the LIPSS formation was demonstrated. Below a critical thickness of the spin-coated films the line-shaped structures transformed into droplets. This droplet formation was explained by the laser-induced melting across the whole film thickness and subsequent de-wetting on the substrate. The thickness of the layer melted by laser illumination was computed by a heat-conduction model. Very good agreement with the critical thickness for spin-coated films was found. The original polymer film structure influences the index of refraction of the thin upper layer modified by the laser treatment, as was proven by the dependence of the structure’s period on the angle of incidence both for ‘s’- and ‘p’-polarized beams. The effect of the original surface roughness – grains in thick films or holes in thin films – was studied using atomic force microscopy. It was shown that the oblique incidence of ‘s’-polarized beams results in an intensity confinement in the direction of the forward scattering and in asymmetrical interference pattern formation around these irregularities. A new, two-dimensional grating-like structure was generated on spin-coated films. These gratings might be used as a special kind of mask. Received: 10 July 2001 / Accepted: 23 July 2001 / Published online: 30 August 2001     

用于电响应红外反射窗的液晶聚合物薄膜特性研究

提出了一种红外反射器件,通过载体液晶在电场下的转向控制胆甾型液晶聚合物粒子在器件中的排布方向,实现红外反射与透射之间切换.其中,胆甾型液晶聚合物粒子是实现红外反射关键.介绍了胆甾型液晶聚合物薄膜的制备方法,并采用超声波破碎的方法制备液晶粒子.研究了液晶混合物中不同比例的交联剂液晶1对液晶聚合物薄膜脆性和反射波段的影响,发现当液晶1占100%时,液晶聚合物薄膜的脆性最大,且其清亮点最高,并且薄膜的反射波段随着液晶1比例的增加而向短波方向偏移.同时,研究了薄膜厚度对液晶聚合物粒子的影响,发现液晶薄膜厚度越小,制备的液晶聚合物粒子越小且越均匀,其制成的器件电驱动性更好.该研究有利于帮助电响应红外反射窗的性能优化.     

The film thickness dependent thermal stability of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>:Ag thin films as high-temperature solar selective absorbers

The monolayer Al₂O₃:Ag thin films were prepared by magnetron sputtering. The microstructure and optical properties of thin film after annealing at 700 °C in air were characterized by transmission electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and spectrophotometer. It revealed that the particle shape, size, and distribution across the film were greatly changed before and after annealing. The surface plasmon resonance absorption and thermal stability of the film were found to be strongly dependent on the film thickness, which was believed to be associated with the evolution process of particle diffusion, agglomeration, and evaporation during annealing at high temperature. When the film thickness was smaller than 90 nm, the film SPR absorption can be attenuated until extinct with increasing annealing time due to the evaporation of Ag particles. While the film thickness was larger than 120 nm, the absorption can keep constant even after annealing for 64 h due to the agglomeration of Ag particles. On the base of film thickness results, the multilayer Al₂O₃:Ag solar selective thin films were prepared and the thermal stability test illustrated that the solar selectivity of multilayer films with absorbing layer thickness larger than 120 nm did not degrade after annealing at 500 °C for 70 h in air. It can be concluded that film thickness is an important factor to control the thermal stability of Al₂O₃:Ag thin films as high-temperature solar selective absorbers.     

Nonlinear properties of two-phase composite films with a fractal structure

Inhomogeneous two-phase conducting films whose structure is intermediate between three-and two-dimensional configurations are discussed. The longitudinal film size exceeds the correlation length, and its thickness is less than the correlation length. In the case of weak nonlinearity, we found dependences of the film resistivity on the concentration and size of conducting particles, as well as on the film thickness, in the framework of a percolation approach.     

Electrodeposited metals at conducting polymer electrodes: I—Effect of particle size and film thickness on electrochemical response

Conducting polymers are electrochemically polymerized at platinum electrode substrates. The thickness, porosity and surface morphology of the resulting films are controlled by the charge passing during electropolymerization step and the synthesis conditions. The polymer films are modified by electrochemically depositing platinum particles. The technique of deposition depends on applying a programmed potential pulse at the polymer film from a solution containing platinum complex that resulted in the formation of platinum particles of controlled size and distribution. The effect of changing the size of platinum particles and polymer film thickness on the voltammetric behavior of the resulting hybrid material showed noticeable changes in the electro-catalytic current in acid medium. On the other hand, the electrochemical impedance spectroscopy experiments showed that diffusion and charge-transfer rate increased in the order: unmodified polymer films, thin polymer films containing small size/amount of platinum particles and relatively thick polymer films containing larger size/amount of platinum particles. The morphology of polymer films, size and distribution of platinum particles in the film were studied by scanning electron microscopy. The presence of platinum and its distribution over the film surface was confirmed from the X-ray dispersive analysis and surface mapping. The hybrid materials are good candidates for the application in devices for exchange of hydrogen ions.     

Study on metal microparticle content of the material transferred with Absorbing Film Assisted Laser Induced Forward Transfer when using silver absorbing layer

Absorbing Film Assisted Laser Induced Forward Transfer (AFA-LIFT) is a modified LIFT method where a high absorption coefficient thin film coating of a transparent substrate is used to transform the laser energy into kinetic in order to transfer the “target” material spread on it. This method can be used for the transfer of biomaterials and living cells, which could be damaged by direct irradiation of the laser beam. In previous experiments, ∼50-100 nm thick metal films have been used as absorbing layer. The transferred material can also contain metal microparticles originating from the absorbing thin film and acting as non-desired impurities in some cases. The aim of our work was to study how the properties (number, size and covered area) of metal particles transferred during the AFA-LIFT process depend on film thickness and the applied fluence. Silver thin films with different thickness (50-400 nm) were used as absorbing layers and real experimental conditions were modeled by a 100 μm thick water layer. The particles transferred without the use of water layer were also studied. The threshold laser fluence for the complete removal of the absorber from the irradiated area was found to strongly increase with increasing film thickness. The deposited micrometer and submicrometer particles were observed with optical microscope and atomic force microscope. Their size ranged from 100 nm to 20 μm and depended on the laser fluence. The increase in fluence resulted in an increasing number of particles of smaller average size.     

Film thickness dependence of the magnetic resonance in Fe–SiO2 nanocomposites

The magnetic properties of Fe–SiO₂ nanogranular composite thin films were studied as a function of film thickness and Fe concentration, f, using ferromagnetic resonance at X-band (9.4 GHz) and Q-band (35 GHz). Films with an Fe volume percent ranging from 17% to 70% were fabricated from a mosaic target using RF sputtering techniques. Film thickness was varied between 10 and 200 nm. From measurements made at room temperature with the external field applied parallel and perpendicular to the film plane, it was possible to determine an almost linear dependence of the effective anisotropy field with Fe concentration. Small differences observed between X- and Q-band, specially at low f, were attributed to the effects that the different fields applied during the experiment cause on the magnetic state of the sample. No systematic change of the effective field or the g value was observed in films of different thickness. The absorption line width, on the other hand, was found to depend on film thickness indicating a larger distribution of particle shape and size with increasing film thickness. A maximum in the line width was observed around f30–35% and is probably caused by the transition from single domain ferromagnetic clusters to superparamagnetic particles.     

Deposition and characterization of transparent and conductive sprayed ZnO:B thin films

Highly transparent and conductive Boron doped zinc oxide (ZnO:B) thin films were deposited using chemical spray pyrolysis (CSP) technique on glass substrate. The effect of variation of boron doping concentration in reducing solution on film properties was investigated. Low angle X-ray analysis showed that the films were polycrystalline fitting well with a hexagonal wurtzite structure and have preferred orientation in [002] direction. The films with resistivity 2.54×10⁻³ Ω-cm and optical transmittance >90% were obtained at optimized boron doping concentration. The optical band gap of ZnO:B films was found ∼3.27 eV from the optical transmittance spectra for the as-deposited films. Due to their excellent optical and electrical properties, ZnO:B films are promising contender for their potential use as transparent window layer and electrodes in solar cells.     

Polymer-based multi-layer conductive electrode film for plastic LCD applications

Thin films of polymer-based multi-layer conductive electrode to be used as a substrate for a plastic liquid crystal display (LCD) have been prepared by a DC magnetron roll-to-roll sputtering method. The conductive layer is composed of three layers, ITO/Ag/ITO or ITO/APC/ITO, where APC is Ag-Pd-Cu alloy, on the polymer substrate (Arton?), which has been treated with hard-coat and gas-barrier layers. The properties of the conductive electrode for the plastic LCD were the following: (1) sheet resistance is 6 Ω/square; (2) transparency is 88% at 550 nm; (3) H₂O gas permeation through the plastics is 0.35 g/m² in 24 h; (4) durability against solvents is good for 5% NaOH solution, IPA, methanol, NMP, acetone, etc.; (5) the irreversible shrinkage and the compaction rate are both less than 3 ppm/h after annealing for 100 h at 150 °C. Received: 22 January 2001 / Accepted: 30 January 2001 / Published online: 26 April 2001     

Rate of creation of the contacts between grains in a loose array of particles submitted to an uniaxial pressure

Macroscopic resistivity measurements have been performed on TiC/Al₂O₃ random mixtures submitted to uniaxial compression (0-95 kN). Such a random mixture exhibits an insulator-conductor transition which appears at increasing force while decreasing the conductive composition of the TiC/Al₂O₃ mixture. It is demonstrated that the conductivity behavior may be understood in the framework of a site percolation model. Finally, the rate of creation of the contacts between conductive grains is extracted from the macroscopic resistivity measurements. Received 6 December 2000 and Received in final form 30 March 2001     

Morphology selection of nanoparticle dispersions by polymer media

Designable media can control properties of nanocomposite materials by spatially organizing nanoparticles. Here we theoretically study particle organization by ultrathin polymer films of grafted chains ("brushes"). Polymer-soluble nanoparticles smaller than a brush-determined threshold disperse in the film to a depth scaling inversely with particle volume. In the polymer-insoluble case, aggregation is directed: provided particles are nonwetting at the film surface, the brush stabilizes the dispersion and selects its final morphology of giant elongated aggregates with a brush-selected width.     

柔性基周期性厚度梯度薄膜的应变效应

可控的表面微结构在柔性电子、仿生器件和能源材料等方面均具有重要的应用价值.本文采用编织铜网作为掩模板,利用磁控溅射技术在柔性聚二甲基硅氧烷(PDMS)基底上制备具有周期分布的厚度梯度金属银薄膜,研究了薄膜在单轴压缩/拉伸过程中的形貌演化规律.实验发现,在单轴机械载荷作用下,银薄膜表面将形成相互垂直的条纹褶皱和多重裂纹.膜厚的梯度变化调制了薄膜的面内应力分布,导致褶皱在膜厚较小处率先形成,并逐渐扩展到膜厚较大区域,而裂纹则基本限定在膜厚较小区域.基于应力理论和有限元计算,对周期性厚度梯度薄膜的褶皱和裂纹的形貌特征、演化行为和物理机制进行了深入分析.该研究将有助于加深对非均匀薄膜体系的应变效应的理解,并有望通过梯度薄膜的结构设计在柔性电子等领域获得应用.     

Simulation of polycrystalline 3D film growth: An investigation of the evolution of grain size and texture in diamond films

An analytical method for simulating gas phase film growth has been developed and used to study the growth of diamond films during prolonged deposition, i.e. the film thickness is much larger than the lateral grain size. From a model system composed of 10⁴ grains, reliable results can be evaluated for the growth of diamond films by (111) and (001) deposition under different initial conditions and with varying growth parameters. It is demonstrated that the rate of structure evolution is sensitively influenced by the aspect ratio of diamond crystal. A near-linear proportionality between the average grain size and the thickness of films can be approximately yielded for a large film thickness which is about 10 times of the average distance of the nuclei. The proportionality constant varies for a statistical nucleation from 0.0056 to 0.43 by changing the aspect ratio. Furthermore, the orientational distribution is drastically narrowed down so that the probability of coalescence of grains with a slight orientational difference is considerably increased. Received: 28 September 2000 / Accepted: 19 February 2001 / Published online: 3 May 2001     

Electronic transport and carrier concentration in conductive ZnO:Ga thin films

Transparent and conductive Ga-doped ZnO (ZnO:Ga) films were post-annealed after sputter deposition, and their structural and electrical properties were investigated. Post-annealing led to an improvement of crystallinity along the [001] direction, but did not change lateral grain size. Therefore, carrier concentration and electron mobility of films were analyzed as a function of crystallinity. The electrical parameters were obtained with both optical reflectance based on the Drude free-electron model and the Hall method, and similar tendencies were observed within the two methods. Even though the lowest resistivity was demonstrated by the film annealed at 550 °C, the optimum values for carrier concentration and mobility were observed in films with different post-annealing temperatures.     

Electrostatic force acting on conductive ball between electrodes II: Cylindrical upper electrode with hemispherical tip for capturing/releasing conductive ball

The electrostatic force between a conductive ball on a plane electrode and a cylindrical electrode with a hemispherical tip is analyzed. A cylindrical electrode with a dielectric film for realizing a new LSI bonding system is proposed. The force on the ball increases with increasing diameter of the cylindrical electrode. When a dielectric film is placed under the cylindrical upper electrode with a fixed gap between the electrodes, the force acting on the ball increases with increasing dielectric film thickness. Capture of the ball was experimentally confirmed. This study provides a useful foundation for electrostatic manipulation of a conductive ball.     

A Monte Carlo study of surface segregation in alloys

The Monte Carlo method has been applied to the study of surface segregation in a multi-layer, regular solution model of alloy surfaces. Three different alloy configurations have been investigated: semi-infinite slabs, thin films and small particles. The results show that the alloy component with the lowest surface energy tends to segregate to the first three or four surface atom layers and that segregation is greater in clustering alloys than in ordering alloys. Furthermore, segregation is more pronounced in low coordination surfaces, as evidenced by a comparison of {110} and {100}-oriented surfaces of fcc alloys. The degree of surface segregation in thin films and small particles (in the particle size range studied) tends to be smaller than in semi-infinite slabs, because of mass conservation constraints, and decreases with decreasing film thickness and particle size. The results obtained are contrasted with previous calculations and possible avenues for improving surface segregation models are discussed.     

Capillary force on colloidal particles in a freely suspended liquid thin film

The dynamic behavior of micron-sized polystyrene latex particles confined in a free-standing liquid film is experimentally studied. When the thickness of the film is less than the particle diameter and varies depending on position, the particles are accelerated toward the thicker region. Using a simple geometrical model and hydrodynamic theory, we calculate the capillary force on the particle. The drag coefficient of the particle is found to depend on the thickness of the film from the value of near zero to the Stokes' drag coefficient.     

Chemical characterization of as-deposited microcrystalline indium oxide films prepared by reactive dc magnetron sputtering

x ) films with a crystallite size of 20.6 nm and a thickness of 100–1600 nm were prepared by dc reactive magnetron sputtering onto Corning 7059 glass substrates in various mixtures of oxygen in argon at room temperature. In a previous article, we have shown that the conductivity of these films can change in a controllable and fully reversible manner by about six orders of magnitude between an insulating and a very conductive state by alternately exposing the films to ultraviolet light (hν≥3.5 eV) in vacuum and reoxidizing them in ozone. In the present article, we report on studies of the surface and depth composition of these films carried out by Auger electron spectroscopy (AES), combined with depth profiling analysis. Quantitative Auger and energy-dispersive X-ray analysis (EDX) were employed to determine the stoichiometry of the films. The effects of film thickness and oxygen content during the deposition on the stoichiometry were examined. Both AES and EDX analysis confirmed that the stoichiometry is invariant for these growth conditions. The depth profiling analysis showed that all films exhibit extremely good in-depth uniformity, regardless of their thickness. Received: 21 January 1998/Accepted: 23 January 1998