Correlation between the tensile properties and network draw ratio of CO2‐laser‐heated drawn poly(ethylene terephthalate) fibers

Low‐orientation and amorphous poly(ethylene terephthalate) fibers were drawn continuously with heating by carbon dioxide (CO₂) laser radiation. The tensile properties were examined in terms of the birefringence and network draw ratio, which was estimated from the strain shift of true stress–strain curves. Two drawing forms, neck drawing with a draw efficiency (the ratio of the network draw ratio to the actual draw ratio) of about unity and flow drawing with a draw efficiency of about zero, were found to be stable in the continuous drawing process. Meanwhile, any draw‐efficiency value between zero and unity could be obtained in the batch‐drawing process. The object whose orientation was estimated by the network draw ratio differed from that estimated by birefringence. Two linear relationships were found, between the network draw ratio and tensile strength and between the birefringence and initial modulus. The true stress at breaking increased with the network draw ratio of the CO₂‐laser‐heated drawn fibers, and when the draw ratio exceeded 5.0, it became higher than that for batch‐drawn fibers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2322–2331, 2003     

Mechanical properties and structure of the zone‐drawn poly(L‐lactic acid) fibers

The zone‐drawing (ZD) method was applied three times to the melt‐spun poly(L ‐lactic acid) (PLLA) fibers of low molecular weight (M_v = 13,100) at different temperatures under various tensions. The mechanical properties and superstructure of the ZD fibers were investigated. The resulting ZD‐3 fiber had a draw ratio of 10.5, birefringence of 37.31 × 10⁻³, and crystallinity of 37%, while an orientation factor of crystallites remarkably increased to 0.985 by the ZD‐1. The Young's modulus and tensile strength of the ZD‐3 fiber respectively attained 9.1 GPa and 275 MPa, and the dynamic storage modulus was 10.4 GPa at room temperature. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 991–996, 1999     

Drawing behavior and characteristics of laser‐drawn polypropylene fibers

Drawing behavior, flow drawing, and neck drawing, was studied for isotacticpolypropylene fibers in CO₂ laser drawing system, and the fiber structure and the mechanical properties of drawn fibers were analyzed. For a certain laser power, flow drawing of polypropylene (PP) was possible up to draw ratio (DR) 19.5. Though the drawing stress was very low, the flow‐drawn PP fiber exhibited oriented crystal structure and improved mechanical properties. On the other hand, neck‐drawing was accomplished from DR 4 to 12, with significant increase in drawing stress that enhanced the development of fiber structure and mechanical properties. Unlike PET, the drawing stress depends not only on the DR, but on irradiated laser power also. The 10–12 times neck‐drawn fibers were highly fibrillated. The fibers having tensile strength 910 MPa, initial modulus 11 GPa, and dynamic modulus 14 GPa were obtained by single‐step laser drawing system. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 398–408, 2006     

Effects of initial morphology and molecular weight on the deformability of poly(ethylene terephthalate)

Solution-grown crystal (SGC) mats and solution-cast (SC) films of poly(ethylene terephthalate) (PET) were drawn by solid-state coextrusion followed by tensile drawing of the coextrudates. Drawabilities and properties of the drawn films, such as mechanical and thermal properties, were investigated as functions of molecular weight, initial morphology, and drawing conditions. The initial morphology and molecular weight have a marked effect on the drawability and tensile properties of the resultant drawn films. The attainable maximum draw ratio increases with increasing molecular weight, and the highest draw ratio of 11.5 can be achieved by two-stage drawing of SC films prepared from pellets with an intrinsic viscosity of 1.43 dl/g. Such highly drawn films exhibit a tensile modulus of 17.5 GPa and strength at break of 400 MPa. These values are comparable to those obtained in conventional spinning of standard grade PET. At a given draw ratio, the tensile strength of the drawn films increases with increasing molecular weight, but the molecular weight dependence is not so marked in the tensile modulus as in the tensile strength. At a given molecular weight, the drawability of SGC mats is lower than that for SC films; however, the efficiency of drawing is higher for the former than for the latter. The difference may arise from the difference in crystallinity and/or crystal perfection of predrawn samples.     

Melt spinning and laser‐heated drawing of a new semiaromatic polyamide,PA9‐T fiber

Fibers of PA9‐T, a new semiaromatic polyamide containing a long aliphatic chain, were prepared by melt spinning. As‐spun fibers were subsequently drawn with a CO₂ laser‐heated drawing system at different draw ratios and various drawing velocities. On‐line observations of drawing points deciphered two drawing states; namely, flow drawing and neck drawing, over the entire range of drawing. Drawing stress revealed that flow drawing is induced by slight drawing stress under a low draw ratio up to 3, and neck drawing is induced by relatively high drawing stress under a higher draw ratio. The effect of drawing stress and drawing velocity on the development of the structure and properties has been characterized through analysis of birefringence, density, WAXD patterns, and tensile, thermal, and dynamic viscoelastic properties. For the neck‐drawn fibers, almost proportional enhancements of crystallinity and molecular orientation with drawing stress were observed. The flow‐drawn fibers have an essentially amorphous structure, and birefringence and density do not always have a linear relation with properties. The fibers drawn at high drawing speed exhibit improved fiber structure and superior mechanical properties. The maximum tensile strength and Young's modulus of PA9‐T drawn fibers were found to be 652 MPa and 5.3 GPa, respectively. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 433–444, 2004     

Orientation and mechanical properties of laser‐induced photothermally drawn fibers composed of multiwalled carbon nanotubes and poly(ethylene terephthalate)

This study presents a novel photothermal drawing of poly(ethylene terephthalate) (PET)/multiwalled carbon nanotube (MWCNT) fibers. The photothermal drawing was carried out using the near infrared laser‐induced photothermal properties of MWCNTs. An uniform fiber surface was obtained from a continuous necking deformation of the undrawn fibers, particularly at a draw ratio of 4 and higher. The breaking stress and modulus of the photothermally drawn PET/MWCNT fibers were significantly enhanced, in comparison to those of hot drawn fibers at the same draw ratio. The enhanced mechanical properties were ascribed to the increased orientation of PET chains and MWCNTs as well as PET crystallinity due to photothermal drawing. In particular, a significantly higher degree of orientation of the MWCNTs along the fiber axis was obtained from photothermal drawing, as shown in polarized Raman spectra measurements. The photothermal drawing in this study has the potential to enhance the mechanical properties of fibers containing MWCNTs. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 603–609     

Biodegradable Fibers of Poly-L,DL-lactide 70/30 Produced by Melt Spinning

Melt spinning of poly-L, DL-lactide 70/30 has been studied. Fiber having diameter lower than 120 micron exhibited tensile modulus and strength in the range of 3–4 GPa and 130–180 MPa, respectively. Maximum attainable modulus and strength of 4.7 GPa and 205 MPa were predicted, according to a proposed equation in dependence on the draw ratio. In vitro degradation performed in PBS solution at 37 °C, showed that after 4 weeks fibers maintained adequate properties for tissue engineering applications.     

Microstructure and mechanical properties of hot‐air drawn poly(ethylene terephthalate) fibers

Hot‐air drawing method has been applied to poly(ethylene terephthalate) (PET) fibers in order to investigate the effect of strain rate on their microstructure and mechanical properties and produce high‐performance PET fibers. The hot‐air drawing was carried out by blowing hot air controlled at a constant temperature against an as‐spun PET fiber connected to a weight. As the hot air blew against the fibers weighted variously at a flow rate of about 90 ℓ/min, the fibers elongated instantaneously at a strain rate in the range of 2.3–18.7 s⁻¹. The strain rate in the hot‐air drawing increased with increasing drawing temperature and applied tension. When the hot‐air drawing was carried out at a drawing temperature of 220°C under an applied tension of 27.6 MPa, the strain rate was the highest value of 18.7 s⁻¹. A draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest stain rate had a birefringence of 0.231, degree of crystallinity of 44%, tensile modulus of 18 GPa, and dynamic storage modulus of 19 GPa at 25°C. The mechanical properties of fiber obtained had almost the same values as those of the zone‐annealed PET fiber reported previously. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1703–1713, 1999     

Alignment effect of attapulgite on the mechanical properties of poly(vinyl alcohol)/attapulgite nanocomposite fibers

Poly(vinyl alcohol) (PVA)/attapulgite (AT) nanocomposite fibers have been prepared by wet spinning. The morphology and mechanical properties of the modified PVA fibers have been characterized with transmission electron microscopy, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), birefringence measurements, and mechanical testing. The PVA/AT nanocomposite fibers show much higher tensile strength, initial modulus, and work to break than pure PVA fibers with the same draw ratio. SEM observations demonstrate that the AT nanorods can align orderly along the fiber axis by stretching and have good adhesion to the fiber matrix. The results of birefringence measurements prove that the modified fibers have higher orientation than pure PVA fibers after stretching. The results of DSC analysis indicate that the crystallinity of the PVA fibers can be increased by the addition of AT. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1995–2000, 2006     

Extrusion,fiber formation,and characterization of thermotropic copolyesters

The flow behavior and the effect of the spinning conditions on the fiber properties and structure of poly(ethylene terephthalate) modified with 60 mol% p-hydroxybenzoic acid (PET/60PHB) were investigated. PET and its copolyesters with 28 and 80 mol% PHB were used as control samples. The melt of PET/60PHB at temperatures above 265°C exhibited extremely low viscosity and low flow activation energy. High birefringence, indicating the presence of a mesophase, was observed between 265 and 300°C on a hot-stage polarizing light microscope. The maximum tensile strength and initial modulus, 438 MPa and 37 GPa, respectively, were obtained at 275°C for a 0.69 IV polymer. The fiber strength and modulus were significantly lowered when extrusion was conducted at temperatures below 265°C. The fiber properties could also be improved when a high extrusion rate and/or a high draw down ratio was used. Scanning electron microscopy revealed that the fibers spun at temperatures above 265°C had a well-developed, highly oriented fibrillar structure. The fibers spun at lower temperatures, however, were poorly oriented and nonfibrillar in character. The high orientation and superior mechanical performance achieved at high temperatures were attributed to the presence of the nematic mesophase in the polymer melt.     

Morphological and mechanical properties of nascent polyethylene fibers produced via ethylene extrusion polymerization with a metallocene catalyst supported on MCM‐41 particles

Polyethylene (PE) fibers were prepared by ethylene extrusion polymerization with an MCM‐41‐supported titanocene catalyst. The morphological and mechanical properties of these nascent PE fibers were investigated. Three levels of fibrous morphologies were identified in the fiber samples through an extensive scanning electron microscopy study. Extended‐chain PE nanofibrils with diameters of about 60 nm were the major morphological units present in the fiber structure. The nanofibrils were parallel‐packed into individual microfibers with diameters of about 1–30 μm. The microfibers were further aggregated irregularly into fiber aggregates and bundles. In comparison with commercial PE fibers and data reported in the literature, the individual microfibers produced in situ via ethylene extrusion polymerization without posttreatment exhibited a high tensile strength (0.3–1.0 GPa), a low tensile modulus (3.0–7.0 GPa), and a high elongation at break (8.5–20%) at 35 °C. The defects in the alignment of the nanofibrils were believed to be the major reason for the low modulus values. It was also found that a slight tensile drawing could increase the microfiber strength and modulus. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2433–2443, 2003     

Mechanical and thermal properties of dragline silk from the spider Nephila clavipes

Dragline silk from the spider, Nephila clavipes, was characterized by thermal analysis (TGA, DSC, DMA), computational modeling, scanning electron microscopy and by quasi-static as well as high rates of strain. Thermal stability to about 230°C was observed by TGA, two transitions by DMA, ?75°C, representative of localized motion in the amorphous domain, and a main chain motion associated with partial melt at 210°C. Tensile tests indicated average initial modulus, ultimate tensile strength and ultimate tensile strain of 22 GPa, 1.1 GPa and 9%, respectively. The corresponding properties of the best fibers tested were 60 GPa, 2.9 GPa and 11%, respectively. High strain rates (>50,000%/sec) indicated similar mechanical properties to the average values indicated above. Microscopy showed compressive and tensile strains to failure of 34%. Computational modeling yielded a crystal modulus of 200 GPa.     

High‐performance poly(ethylene‐2,6‐naphthalate) fiber prepared by high‐tension annealing

A high‐tension annealing (HTA) method has been applied to zone‐annealed poly(ethylene‐2,6‐naphthalate) (PEN) fibers in order to further improve their mechanical properties. The HTA treatment was carried out under an applied tension of 428 MPa at a treating temperature of 175 °C. The applied tension was close to the tensile strength at 175 °C. The resulting HTA fiber had a birefringence of 0.492 and degree of crystallinity of 57%. Wide‐angle X‐ray diffraction (WAXD) photographs of the HTA fibers showed three reflections (010, 100, and 1 10) attributed to an α form crystal, but no (020) reflection attributed to a β form was observed in the equator. The tensile modulus and tensile strength increased with processing, and the HTA fiber had a maximum modulus of 33 GPa, a tensile strength of 1.1 GPa, and a storage modulus of 33 GPa at 25 °C. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 61–67, 2000     

Mechanical properties of polyimide/multi-walled carbon nanotube composite fibers

A series of polyimide (PI)/multi-walled carbon nanotube (MWCNT) composite fibers were prepared by copolymerizing a mixture of monomers and carboxylic-functionalized MWCNTs, followed by dry-jet wet spinning, thermal imidization, and hot-drawing process. The content of the carboxylic groups of MWCNTs significantly increased when treated with mixed acid, whereas their length decreased with treatment time. Both the carboxylic content and length of MWCNTs influenced the mechanical properties of the composite fibers. Fiber added with 0.1 wt% MWCNTs treated for 4 h exhibited the best mechanical properties, i.e., 1.4 GPa tensile strength and 14.30% elongation at break, which were 51% and 32% higher than those of pure PI fibers, respectively. These results indicated that a suitable MWCNT content strengthened and toughened the resultant PI composite fibers, simultaneously. Moreover, raising draw ratio resulted in the increase of tensile strength and tensile modulus of the composite fibers.     

Application of continuous zone-drawing/zone-annealing method to poly(ethylene terephthalate) fibers

A continuous zone-drawing/zone-annealing method was applied to poly(ethylene terephthalate) fibers in order to improve their mechanical properties. Apparatus used for this treatment was assembled in our laboratory. The continuous zone-drawing treatment was carried out at a drawing temperature of 103°C under an applied tension of 6.6 MPa to fully orient amorphous chains in the drawing direction without inducing thermal crystallization. The continuous zone-annealing treatment was carried out twice at an annealing temperature of 160°C under 102.2 MPa and at 183°C under 161.1 MPa to crystallize the highly oriented amorphous chains. The fiber was continuously drawn and annealed at a rate of 420 mm/min. The fiber obtained had a birefringence of 0.260, a degree of crystallinity of 55%, a tensile modulus of 18 GPa, and a storage modulus of 21 GPa at 25°C. Despite the large difference in the treating speed between the continuous zone-annealing and zone-annealing, their values are approximately equal to those of the zone-annealed PET fiber that was reported previously. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 473–481, 1998     

Influence of the draw ratio on the tensile and fracture behavior of NMMO regenerated silk fibers

The tensile properties and fracture surfaces of N‐methylmorpholine‐N‐oxide (NMMO) regenerated silk fibroin fibers produced with a range of draw ratios has been characterized and related to their microstructure with data obtained from Raman spectroscopy and birefringence measurements. The spinning process allows control of two different draw ratios, coagulation, and postspinning, and it has been found that the microstructure and the properties of the fibers can be modified by the proper combination of both draw ratios. NMMO regenerated silk fibroin fibers subjected to postspinning drawing yield tensile properties comparable to other regenerated fibers and strain at breaking comparable to natural Bombyx mori silk fibers. Tensile strength; however, is still significantly lower than that of natural fibers. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2568–2579, 2007     

Synthesis and properties of novel polyimide fibers containing phosphorus groups in the side chain (DATPPO)

A series of polyamic acid copolymers(co-PAAs) containing phosphorous groups in the side chains were synthesized from [2,5-bis(4-aminophenoxy) phenyl] diphenylphosphine oxide(DATPPO) and 4,4′-oxydianiline(ODA) with 3,3′,4,4′-biphenyltetracarboxylic dianhydride(s-BPDA) through the polycondensation in N,N′-dimethyacetamide(DMAc). The co-PAA solutions were spun into fibers by a dry-jet wet spinning process followed by thermal imidization to obtain co-polyimide(co-PI) fibers. FTIR spectra and elemental analysis confirmed the chemical structure of PI fibers. SEM results indicated that the resulting PI fibers had a smooth and dense surface, a uniform and circle-shape diameter. The thermogravimetric measurements showed that with the increase of DATPPO content, the resulting PI fibers possessed high decomposition temperature and residual char yield, indicating that the PI fibers had good thermal stability. The corresponding limiting oxygen index(LOI) values from the experiment results showed that the co-PI fibers possessed good flame-retardant property. Furthermore, the mechanical properties of the co-PI fibers were investigated systematically. When the DATPPO content increased, the tensile strength and initial modulus of the co-PI fibers decreased. However, the mechanical properties were improved by increasing the draw ratio of the fibers. When the draw ratio was up to 2.5, the tensile strength and initial modulus of the co-PI fibers reached up to 0.64 and 10.02 GPa, respectively. The WAXD results showed that the order degree of amorphous matter increased with increased stretching. In addition, the SAXS results displayed that valuably drawing the fibers could eliminate the voids inside and lead to better mechanical property. WAXD revealed that the orientation of the amorphous polymer influenced the mechanical properties of the fibers.     

Melt drawing of ultra‐high molecular weight polyethylene: Comparison of Ziegler‐ and metallocene‐catalyzed reactor powders

The drawing behavior of the ultra‐high molecular weight polyethylene (UHMW‐PE) melts has been studied by comparing the stress/strain curves for two types of samples as polymerized using conventional Ziegler and newer metallocene catalyst systems. Two UHMW‐PE samples, having the same viscosity average molecular weight of 3.3 × 10⁶, but different molecular weight distribution, have been drawn from melt at special conditions. The sample films for drawing were prepared by compression molding of reactor powders at 180°C in the melt. Differences in the structural changes during drawing and resultant properties, ascribable to their broad or narrow molecular weight distribution, were estimated from tensile tests, SEM observations, X‐ray measurements and thermal analyses. The metallocene‐catalyzed sample having narrower molecular weight distribution, could be effectively drawn from the melt up to a maximum draw ratio (DR) of 20, significantly lower than that obtained for the Ziegler‐catalyzed sample, ∼ 50. The stress/strain curves on drawing were remarkably influenced by draw conditions, including draw temperature and rate. However, the most effective draw for both was achieved at 150°C and a strain rate of 5 min⁻¹, independent of sample molecular weight distribution. The efficiency of drawing, as evaluated by the resultant tensile properties as a function of DR, was higher for the metallocene‐catalyzed sample having narrower molecular weight distribution. Nevertheless, the maximum achieved tensile modulus and strength for the Ziegler sample, 50–55 and 0.90 GPa, respectively, were significantly higher than those for the metallocene sample, 20 and 0.65 GPa, respectively, reflecting the markedly higher drawability for the former than the latter. The stress/strain behavior indicated that the origin of differences during drawing from the melt could be attributed to the ease of chain relaxation for the lower molecular weight chains in the melt. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1921–1930, 1999     

Surface modification of ultrahigh‐molecular‐weight polyethylene fibers

To prevent the loss of fiber strength, ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers were treated with an ultraviolet radiation technique combined with a corona‐discharge treatment. The physical and chemical changes in the fiber surface were examined with scanning electron microscopy and Fourier transform infrared/attenuated total reflectance. The gel contents of the fibers were measured by a standard device. The mechanical properties of the treated fibers and the interfacial adhesion properties of UHMWPE‐fiber‐reinforced vinyl ester resin composites were investigated with tensile testing. After 20 min or so of ultraviolet radiation based on 6‐kW corona treatment, the T‐peel strength of the treated UHMWPE‐fiber composite was one to two times greater than that of the as‐received UHMWPE‐fiber composite, whereas the tensile strength of the treated UHMWPE fibers was still up to 3.5 GPa. The integrated mechanical properties of the treated UHMWPE fibers were also optimum. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 463–472, 2004     

Superdrawing of polytetrafluoroethylene nascent powder by solid‐state coextrusion

A film of nascent powder of polytetrafluoroethylene (PTFE), compacted below the ambient melting temperature (T_m, 335 °C), was drawn by two‐stage draw techniques consisting of a first‐stage solid‐state coextrusion followed by a second‐stage solid‐state coextrusion or tensile draw. Although the ductility of extrudates was lost for the second‐stage tensile draw at temperatures above 150 °C due to the rapid decrease in strength, as previously reported, the ductility of extrudates increased with temperature even above 150 °C when the second‐stage draw was made by solid‐state coextrusion, reflecting the different deformation flow fields in a free space for the former and in an extrusion die for the latter. Thus, a powder film initially coextruded to a low extrusion draw ratio (EDR) of 6–20 at 325 °C was further drawn by coextrusion to EDRs up to ～?400 at 325–340 °C, near the T_m. Extremely high chain orientation (f_c = 0.998 ± 0.001), crystallinity (96.5 ± 0.5)%, and tensile modulus (115 ± 5 GPa at 24 °C, corresponding to 73% of the X‐ray crystal modulus) were achieved at high EDRs. Despite such a morphological perfection and a high modulus, the tensile strength of a superdrawn tape, 0.48 ± 0.03 GPa, was significantly low when compared with those (1.4–2.3 GPa) previously reported by tensile drawing above the T_m. Such a low strength of a superdrawn, high‐modulus PTFE tape was ascribed to the low intermolecular interaction of PTFE and the lack of intercrystalline links along the fiber axis, reflecting the initial chain‐extended morphology of the nascent powder combined with the fairly high chain mobility associated with the crystal/crystal transitions at around room temperature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3369–3377, 2006