Artificial neural network prediction to the hot compressive deformation behavior of Al–Cu–Mg–Ag heat-resistant aluminum alloy

The behavior of the flow stress of Al-Cu-Mg-Ag heat-resistant aluminum alloys during hot compression deformation was studied by thermal simulation test. The temperature and the strain rate during hot compression were 340-500 °C, 0.001 s⁻¹ to 10 s⁻¹, respectively. Constitutive equations and an artificial neural network (ANN) model were developed for the analysis and simulation of the flow behavior of the Al-Cu-Mg-Ag alloys. The inputs of the model are temperature, strain rate and strain. The output of the model is the flow stress. Comparison between constitutive equations and ANN results shows that ANN model has a better prediction power than the constitutive equations.     

A Phenomenological Constitutive Model for Describing Thermo-Viscoplastic Behavior of Al-Zn-Mg-Cu Alloy Under Hot Working Condition

In order to predict the high-temperature deformation behavior of Al-Zn-Mg-Cu alloy, the hot compression tests were conducted in the strain rate range of (0.001–0.1)s⁻¹ and the forming temperature range of (573–723) K. Based on the experimental results, Johnson-Cook model was found inadequate to describe the high-temperature deformation behavior of Al-Zn-Mg-Cu alloy. Therefore, a new phenomenological constitutive model is proposed, considering the coupled effects of strain, strain rate and forming temperature on the material flow behavior of Al-Zn-Mg-Cu alloy. In the proposed model, the material constants are presented as functions of strain rate. The proposed constitutive model correlates well with the experimental results confirming that the proposed model can give an accurate and precise estimate of flow stress for the Al-Zn-Mg-Cu alloy investigated in this study.     

Elongational flow behavior of polymeric fluids according to the Leonov model

The viscoelastic behavior of polymeric systems based upon the Leonov model has been examined for (i) the stress growth at constant strain rate, (ii) the stress growth at constant speed and (iii) the elastic recovery in elongational flow. The model parameters have been determined from the available rheological data obtained either in steady shear flow (shear viscosity and first normal-stress difference as a function of shear rate) or oscillatory flow (storage and loss moduli as a function of frequency in the linear region) or from extensional flow at very small strain rates (time-dependent elongation viscosity in the linear viscoelastic limit). In addition, the effect of the parameter characterizing the strain-hardening of the material during elongation has also been studied. The estimation of this parameter has been based upon the structural characteristics of the polymer chain which include the critical molecular weight and molecular weight of an independent segment. Five different polymer melts have been considered with varying number of modes (maximum four modes). Resulting predictions are in fair agreement with corresponding experimental data in the literature.     

YB-2航空有机玻璃的应变率和温度敏感性及其本构模型

为了理解和评价YB-2航空有机玻璃在极端环境下的动态力学性能,采用电子万能试验机和分离式Hopkinson压杆对YB-2航空有机玻璃在218~373 K温度范围、10-3~3 000 s-1应变率范围内的压缩力学行为进行了研究,得到了材料的应力应变曲线。结果表明:随着温度的升高,材料的流动应力逐渐减小而破坏应变呈现增大的趋势;温度相同时,材料的流动应力随应变率的增加而增大,破坏应变随应变率的增加而减小。随着应变率的提高,材料的应变软化效应更加剧烈。基于朱-王-唐(ZWT)本构模型,得到了考虑温度效应的本构参数。结果显示,在8%应变范围内,改进的考虑温度效应的本构模型可以较为理想地表征该材料的应力应变响应。     

Internal-state-variable based self-consistent constitutive modeling for hot working of two-phase titanium alloys coupling microstructure evolution

An internal-state-variable based self-consistent constitutive model was proposed for unified prediction of flow stress and microstructure evolution during hot working of wrought two-phase titanium alloys in both single-beta region and two-phase region. For each constituent phase of titanium alloys, a set of constitutive equations incorporating solution strengthening, Hall–Petch effect, dislocation interaction, and dynamic recrystallization were developed using internal state variable method. The effect of second phase on recystallization was modeled by considering particle stimulated nucleation and exerting drag force on boundary migration. The constitutive equations of constituent phases were implemented into a viscoplastic self-consistent scheme to predict the overall response of the aggregate. Predictions of the model are in good agreement with experimental results of the Ti–6Al–4V alloy and IMI834 alloy. The model can reproduce many features of the hot working of two-phase titanium alloys, including the dependence of flow stress on temperature, strain rate and alloying elements; the increase of strain rate sensitivity with temperature; the stress and strain partitionings between alpha and beta phases; the relatively high apparent activation energy in two-phase region, the decrease of recrystallization kinetics with temperature in two-phase region; and the decrease of recrystallized grain size with Zener–Hollomon parameter in beta working.     

Multiaxial constitutive model accounting for the strength-differential in Inconel 718

The nickel-base alloy Inconel 718 exhibits a strength-differential, that is, a different plastic flow behavior in uniaxial tension and uniaxial compression. A phenomenological viscoplastic model founded on thermodynamics has been extended for material behavior that deviates from classical metal plasticity by including all three stress invariants in the threshold function. The model can predict plastic flow in isotropic materials with or without a flow stress asymmetry as well as with or without pressure dependence. Viscoplastic material parameters have been fit to pure shear, uniaxial tension, and uniaxial compression experimental results at 650°°C. Threshold function material parameters have been fit to the strength-differential. Four classes of threshold functions have been considered and nonproportional loading of hollow tubes, such as shear strain followed by axial strain, has been used to select the most applicable class of threshold function for the multiaxial model as applied to Inconel 718 at 650 °C. These nonproportional load paths containing corners provide a rigorous test of a plasticity model, whether it is time-dependent or not. A J₂J₃ class model, where J₂ and J₃ are the second and third effective deviatoric stress invariants, was found to agree the best with the experimental results.     

Constitutive modelling of the high strain rate behaviour of interstitial-free steel

A physically based modelling and experimental investigation of the work hardening behaviour of IF steel covering a wide range of strain rates including complex strain path and/or strain rate changes are presented. In order to obtain isothermal stress–strain curves at high strain rates, a procedure has been proposed with the aid of finite element analysis. The result reveals that the apparent excess of the flow stress after a jump in strain rate, which is frequently observed in bcc metals, is in fact due to the thermal softening at large strains, and that the flow stress after a jump in strain rate tends asymptotically to the values corresponding to the curve at the new strain rate. The strain rate affects not only the short-range stress but also the long-range stress via the strain-rate dependant evolution of dislocation structures. The proposed model is based on the dislocation model of intragranular hardening proposed by Teodosiu and Hu [Teodosiu, C., Hu, Z., 1995. Evolution of the intragranular microstructure at moderate and large strains: modelling and computational significance. In: Shen, S., Dawson, P. R., (Eds.), Proceedings of Numiform'95 on Simulation of Materials Processing: Theory, Methods and Applications. Balkema, Rotterdam, pp. 173–182] and extended to strain rate sensitive one with applying the results of the thermal activation analysis. A satisfactory agreement has been achieved between model predictions and experimental results.     

DH-36钢的塑性流动统一本构关系研究

通过对DH-36钢动态应变时效的规律和试验数据进行系统分析, 发展和建立了描写第3种动态应变时效的本构模型. 然后基于热激活物理概念本构模型和塑性流动应力组合原理, 加入对第3种动态应变时效的描述, 获得了统一本构模型. 该模型不仅可以描写第3种动态应变时效, 还可以预测DH-36钢在温度77K~1000K, 应变率0.001s^{-1}~3000s^{-1}范围内的塑性流动应力,通过比较发现统一本构模型预测结果与试验结果吻合很好.      

板带钢热连轧及微观组织演变非线性三维仿真

 普碳钢热连轧成形过程是一个高度非线性的问题，存在几何非 线性，材料非线性和接触非线性. 本文针对上海宝钢2050热连轧生产 线进行研究，通过实验确定SS400钢的真应力-应变曲线，确定该钢种 的变形抗力与温度、应变、应变率的关系，对有限元软件ABAQUS进行 二次开发，将率相关的各向同性强化变形抗力模型写入用户材料子程 序，对轧制过程中的温度场，应力-应变场进行完全热力耦合的分析. 同时，对轧制过程中工件微观组织(晶粒度)的演变过程进行数值模拟， 从而为保证成形件的质量、制定合理的成形工艺等提供可靠依据，同 时为最终实现产品性能的在线数值预报奠定基础.     

Numerical analysis of turbulent structure in compound meandering open channel by algebraic Reynolds stress model

The turbulent flow in a compound meandering channel with a rectangular cross section is one of the most complicated turbulent flows, because the flow behaviour is influenced by several kinds of forces, including centrifugal forces, pressure‐driven forces and shear stresses generated by momentum transfer between the main channel and the flood plain. Numerical analysis has been performed for the fully developed turbulent flow in a compound meandering open‐channel flow using an algebraic Reynolds stress model. The boundary‐fitted coordinate system is introduced as a method for coordinate transformation in order to set the boundary conditions along the complicated shape of the meandering open channel. The turbulence model consists of transport equations for turbulent energy and dissipation, in conjunction with an algebraic stress model based on the Reynolds stress transport equations. With reference to the pressure–strain term, we have made use of a modified pressure–strain term. The boundary condition of the fluctuating vertical velocity is set to zero not only for the free surface, but also for computational grid points next to the free surface, because experimental results have shown that the fluctuating vertical velocity approaches zero near the free surface. In order to examine the validity of the present numerical method and the turbulent model, the calculated results are compared with experimental data measured by laser Doppler anemometer. In addition, the compound meandering open channel is clarified somewhat based on the calculated results. As a result of the analysis, the present algebraic Reynolds stress model is shown to be able to reasonably predict the turbulent flow in a compound meandering open channel. Copyright © 2005 John Wiley & Sons, Ltd.     

Numerical simulations of Boger fluids through different contraction configurations for the development of a measuring system for extensional viscosity

This paper reports the flow behaviour of Newtonian and Boger fluids through various axisymmetric contraction configurations by means of numerical predictions. A principal aim has been to evaluate the geometrical design choice of the hyperbolic contraction flow. The FENE-CR model has been used to reflect the behaviour of Boger fluids, with constant shear viscosity, finite (yet large) extensional viscosity and less than quadratic first normal stress difference. Numerical calculations have been performed on six different contraction configurations to evaluate an optimized geometry for measuring extensional viscosity in uniaxial extensional flow. The influence of a sharp or rounded recess-corner on the nozzle has also been investigated. Few commercial measuring systems are currently available for measurement of the extensional rheology of medium-viscosity fluids, such as foods and other biological systems. In this context, a technique based on the hyperbolic contraction flow would be a suitable alternative. The pressure drop, the velocity field, the first normal stress difference and the strain rate across the geometry have each been evaluated for Newtonian and Boger fluids. This numerical study has shown that the hyperbolic configuration is superior to the other geometry choices in achieving a constant extension rate. In this hyperbolic configuration, no vortices are formed, the measuring range is broader and the strain rate is constant throughout the geometric domain, unlike in the alternative configurations tested. The difference between sharp and rounded recess-corner configurations proved to be negligible and a rise in excess pressure drop (epd) for increasing deformation rates has been observed.     

A plasticity model for pressure-dependent anisotropic cellular solids

The initial and subsequent yield surfaces for an anisotropic and pressure-dependent 2D stochastic cellular material, which represents solid foams, are investigated under biaxial loading using finite element analysis. Scalar measures of stress and strain, namely characteristic stress and characteristic strain, are used to describe the constitutive response of cellular material along various stress paths. The coupling between loading path and strain hardening is then investigated in characteristic stress–strain domain. The nature of the flow rule that best describes the plastic flow of cellular solid is also investigated. An incremental plasticity framework is proposed to describe the pressure-dependent plastic flow of 2D stochastic cellular solids. The proposed plasticity framework adopts the anisotropic and pressure-dependent yield function recently introduced by Alkhader and Vural [Alkhader M., Vural M., 2009a. An energy-based anisotropic yield criterion for cellular solids and validation by biaxial FE simulations. J. Mech. Phys. Solids 57(5), 871–890]. It has been shown that the proposed yield function can be simply calibrated using elastic constants and flow stresses under uniaixal loading. Comparison of stress fields predicted by continuum plasticity model to the ones obtained from FE analysis shows good agreement for the range of loading paths and strains investigated.     

Randomness and slip avalanches in gradient plasticity

While localization of deformation at macroscopic scales has been documented and carefully characterized long ago, it is only recently that systematic experimental investigations have demonstrated that plastic flow of crystalline solids on mesoscopic scales proceeds in a strongly heterogenous and intermittent manner. In fact, deformation is characterized by intermittent bursts (‘slip avalanches’) the sizes of which obey power-law statistics. In the spatial domain, these avalanches produce characteristic deformation patterns in the form of slip lines and slip bands. Unlike to the case of macroscopic localization where gradient plasticity can capture the width and spacing of shear bands in the softening regime of the stress–strain graph, this type of mesoscopically jerky like localized plastic flow is observed in spite of a globally convex stress–strain relationship and may not be captured by standard deterministic continuum modelling. We thus propose a generalized constitutive model which includes both second-order strain gradients and randomness in the local stress–strain relationship. These features are related to the internal stresses which govern dislocation motion on microscopic scales. It is shown that the model can successfully describe experimental observations on slip avalanches as well as the associated surface morphology characteristics.     

A unified constitutive model for superalloys

A physically based unified constitutive model is presented for an aircraft engine nickelbase superalloy. The model accounts for deformation modes that can be activated under different stress, time, and temperature combinations. Two internal state variables and a flow function have been utilized to prdict strain rate sensitivity, stress hold creep, strain hold relaxation, monotonic loading, cyclic loading, and thermal mechanical cycling. In the model flow function, creep deformation and plasticity deformation modes have been incorporated over a wide range of temperatures (0.4 < T/T_melt < 0.75). The model is checked with independent isothermal and thermal mechanical experiments. Different temperature ranges are explored to assess model capabilities.     

Nonlinear granular micromechanics model for multi-axial rate-dependent behavior

Constitutive equations for class of materials that possess granular microstructure can be effectively derived using granular micromechanics approach. The stress–strain behavior of such materials depends upon the underlying grain scale mechanisms that are modeled by using appropriate rate-dependent inter-granular force–displacement relationships. These force–displacement functions are nonlinear and implicit evolutions equations. The numerical solution of such equation under applied overall stress or strain loading can entail significant computational expense. To address the computations issue, an efficient explicit time-integration scheme has been derived. The developed model is then utilized to predict primary, secondary and tertiary creep as well as rate-dependent response under tensile and compressive loads for hot mix asphalt. Further, the capability of the derived model to describe multi-axial behavior is demonstrated through generations of biaxial time-to-creep failure envelopes and rate-dependent failure envelopes under monotonic biaxial and triaxial loading. The advantage of the approach presented here is that we can predict the multi-axial effects without resorting to complex phenomenological modeling.     

采用共旋应变的三维热弹塑性有限变形有限元法

本文采用线性化共旋应变张量和增率型虚功原理，建立了有限变形热力耦合弹塑性有限元法。在该方法中，材料的流动应力取为应变总量、应变速率和温度的函数，推导了包含这种函数关系的本构矩阵。另外在温度场分析中，考虑了塑性功和摩擦功转化的热量。文后给出的算例表明该方法可以很好地模拟热加工过程。     

Elongational-flow predictions of the Leonov constitutive equation

The basic thermodynamic ideas from rubber-elasticity theory which Leonov employed to derive his constitutive model are herein summarized. Predictions of the single-mode version are presented for homogeneous elongational flows including stress growth following start-up of steady flow, stress decay following sudden stretching and following cessation of steady flow, elastic recovery following cessation of steady flow, energy storage in steady-state flow, and the velocity profile in constantforce spinning. Using parameters of the multiple-mode version which fit the linearviscoelastic data, the Leonov-model predictions of elongational stress growth during, and elastic recovery following, steady elongation are calculated numerically and compared to the experimental results for Melt I and to the Wagner model. It is found that the Leonov model, as originally formulated, agrees qualitatively with the data, but not quantitatively; the Wagner model gives quantitative agreement, but requires much nonlinear data with which to fit model parameters. Quantitative agreement can be obtained with the Leonov model, if the nonequilibrium potential which relates recoverable strain to strain rate is adjusted empirically. This can most simply be done by making each relaxation time dependent upon the recoverable strain. The Leonov model, unlike the Wagner model, is derived from an entropic constitutive equation, which is advantageous for calculating stored elastic energy or viscous dissipation. The Leonov model also has an appealingly simple differential form, similar to the upper-convected Maxwell model, which, in numerical calculations, may be an important advantage over the integral Wagner model.     

Three-dimensional micromechanical modeling of voided polymeric materials

A three-dimensional micromechanical unit cell model for particle-filled materials is presented. The cell model is based on a Voronoi tessellation of particles arranged on a body-centered cubic (BCC) array. The three-dimensionality of the present cell model enables the study of several deformation modes, including uniaxial, plane strain and simple shear deformations, as well as arbitrary principal stress states.The unit cell model is applied to studies on the micromechanical and macromechanical behavior of rubber-toughened polycarbonate. Different load cases are examined, including plane strain deformation, simple shear deformation and principal stress states. For a constant macroscopic strain rate, the different load cases show that the macroscopic flow strength of the blend decreases with an increase in void volume fraction, as expected. The main mechanism for plastic deformation is broad shear banding across inter-particle ligaments. The distributed nature of plastic straining acts to reduce the amount of macroscopic strain softening in the blend as the initial void volume fraction is increased. In the case of plane strain deformation, the plastic flow is observed to initiate across inter-particle ligaments in the direction of constraint. This particular mode of deformation could not have been captured using a two-dimensional, plane strain idealization of cylindrical voids in a matrix.The potential for localized crazing and/or cavitation in the matrix is addressed. It is observed that the introduction of voids acts to relieve hydrostatic stress in the matrix material, compared to the homopolymer. It is also seen that the predicted peak hydrostatic stress in the matrix is higher under plane strain deformation than under triaxial tension (with equal lateral stresses), for the same macroscopic stress triaxiality.The effect of void volume fraction on the macroscopic uniaxial tension behavior of the different blends is examined using a Considère construction for dilatant materials. The natural draw ratio was predicted to decrease with an increase in void volume fraction.     

Stress–softening effect of SBR/nanocomposites by a phenomenological Gent–Zener viscoelastic model

An experimental study of a tensile loading–unloading procedure, as well as multi-cyclic response in a strain-controlled program of a Styrene-Butadiene (SBR) elastomer reinforced with four different weight fractions of carbon nanotubes (CNTs) has been performed. The Mullins effect features, namely hysteresis, damage and residual strain, exhibited by the SBR/nanocomposites were analyzed by a modified Gent–Zener rheological model, and a damage function. Especially for the multi-cyclic stress–strain curves, phenomenological equation of the model parameters evolution with strain were also introduced. The same loading procedure was applied in pre-stressed materials, revealing a different stress–strain response due to strain prehistory. The model has been proven to accurately capture the loading–unloading behavior, the residual strain, hysteresis loops as well as the multi-cyclic behavior of the SBR/CNT nanocomposites.