Modification of porous poly(ether sulfone) membranes by low‐temperature CO2‐plasma treatment

A general method of modifying the entire cross section of porous poly(ether sulfone) membranes with a low‐temperature CO₂‐plasma treatment is reported. Both surfaces of the membranes are highly hydrophilic, with a water drop on the surface disappearing in less than 1 s, even 6 months after plasma treatment. This high hydrophilicity of both membrane surfaces results from the incorporation of hydrophilic functionalities, as evidenced by Fourier transform infrared spectroscopy and X‐ray photoelectron spectroscopy. The incorporation of these hydrophilic functionalities takes place primarily during plasma treatment, with some incorporation of atmospheric oxygen and nitrogen immediately upon exposure to air. Scanning electron microscopy shows that the membrane surface is covered by a thin, white layer that is likely the result of etching and redeposition of sputtered surface fragments. An increase in the water bubble point and glass‐transition temperature is also observed for CO₂‐plasma‐treated membranes. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2473–2488, 2002     

抗污染高分子分离膜研究进展

高分子分离膜已广泛应用于水处理、食品、生物医药等领域。然而,常用的膜材料如聚醚砜(PES)、聚砜(PSf)、聚偏氟乙烯(PVDF)等容易吸附蛋白质和微生物形成膜污染,进而影响膜的性能和使用寿命。膜污染尤其是膜的生物污染成为限制膜广泛应用的主要瓶颈之一。本文从亲水改性、抗菌改性及亲水抗菌双功能改性三方面综述了控制膜污染的研究进展和现状,并对其未来发展方向进行了展望。     

Crosslinked chitosan composite membrane for the pervaporation dehydration of alcohol mixtures and enhancement of structural stability of chitosan/polysulfone composite membranes

Chitosan composite membranes having a microporous polysulfone substrate were prepared and tested for the pervaporation dehydration of aqueous isopropanol mixtures. When the composite membrane experienced excessive swelling at the feed mixture of high water content, the composite membranes were found to be segregated in structure due to the opposite characteristics to water of chitosan and polysulfone. Efforts to enhance the structural stability under various pervaporation operational conditions were made. The polysulfone substrate was immersed into hydrophilic binding polymer solutions such as polyvinyl alcohol, polyacrylic acid, and hydroxyethylcellulose before the casting of chitosan layer to increase the affinity between the thin chitosan layer and porous polysulfone layer which resulted in increased geometrical stability of the chitosan/polysulfone composite membranes. The chitosan layer was crosslinked with glutaraldehyde and H₂SO₄ in acetone solution to control the permselectivity.     

Studies on cellulose acetate-carboxylated polysulfone blend ultrafiltration membranes--Part I

Hydrophilic polysulfone ultrafiltration (UF) membranes were prepared from blends of cellulose acetate with carboxylated polysulfone of 0.14 degree of carboxylation. The effects of blend polymer composition on compaction, pure water flux, water content and membrane hydraulic resistance (R_m), have been investigated to evaluate the performance of the membranes. The performance of the blend membranes of various blend polymer compositions were compared with that of membranes prepared from pure cellulose acetate and blends of cellulose acetate and pure polysulfone. The hydrophilic cellulose acetate-carboxylated polysulfone blend UF membranes showed better performance compared to membranes prepared from pure cellulose acetate and blends of cellulose acetate and pure polysulfone.     

聚烯烃分离膜表面改性研究进展

综述了聚烯烃类分离膜表面改性研究的主要进展,着重介绍了高能辐射接枝、光引发接枝、等离子体接枝、表面臭氧处理、以及超临界CO2状态下接枝等表面改性方法的特点,分析了改性后聚烯烃膜的性能,并对聚烯烃分离膜表面改性进行了展望。     

Modification of polysulfone membranes 4. Ammonia plasma treatment

The effect of NH₃ and NH₃/Ar plasma on ultrafiltration polysulfone membranes have been studied. Results of contact angle, FTIR-ATR and X-ray photoelectron spectroscopy experiments clearly showed that both plasmas introduced hydrophilic, nitrogen- and oxygen-containing moieties on the polymer surface and that NH₃/Ar plasma was more efficient. That plasma was also more aggressive--signs of strong etching could be seen on the SEM pictures. Redeposition of etched material seemed to take place inside the pores. On the contrary, ammonia plasma was soft and caused cleaning the surface and pores enlargement. Performance of ammonia plasma modified membranes was greatly improved and independent on solution pH. The last observation proved amphoteric character of the surface. NH₃/Ar plasma treatment gave membranes of acidic surface and filtration indices not so good as for ammonia plasma.     

Characterization of CO2 plasma treated polymeric membranes and quantification of flux enhancement

Low-temperature CO₂ plasma is used for the treatment of poly-ethersulfone (PES), polyamide (PA) and poly-phenylene ethersulfone (PPE) ultrafiltration membranes. This has led to significant enhancement of the wetting characteristics of the membrane surface as is shown by contact angle measurements and Fourier transform infrared (FTIR) spectrum analysis of the treated membranes. Changes in the physical characteristics of the surface, such as tensile property, surface roughness, etc. are quantified by tensile strength measurement and atomic force microscopy (AFM), respectively. An increase in the measured values of the di-electric constants further highlights the hydrophilic modification of the surface. A series of ultrafiltration experiments using a BSA solution of known concentration under different operating conditions is performed and the deposition thicknesses over the membrane surface during ultrafiltration are measured directly using image analyzing microscopy. The results clearly demonstrate that a plasma treated PES membrane is more hydrophilic with smoother surface and resists fouling leading to significant enhancement of permeate flux.     

Surface modification with nitrogen-containing plasmas to produce hydrophilic,low-fouling membranes

Nitrogen-based plasma systems such as N₂, NH₃, Ar/NH₃, and O₂/NH₃ were used to modify microporous polyethersulfone membranes. Treatments were designed to alter the surface chemistry of the membranes to create permanently hydrophilic surfaces. Contact angle measurements taken initially, as well as 1 year post-treatment confirmed that treatments using O₂/NH₃ plasmas (with a 5:3 gas flow ratio) were successful in achieving our designed goals. Analyses by FT-IR and XPS established the incorporation of NH_x and OH species in the PES membranes. Moreover, the plasma penetrates the thickness of the membrane, thereby modifying the entire membrane cross-section. Optical emission spectroscopy studies of excited state species present in the modifying gases revealed the presence of OH^*, which was not present in a 100% ammonia plasma, suggesting OH^* must play a critical role in the membrane modification process. Investigations using bubble point analysis, differential scanning calorimetry, and scanning electron microscopy demonstrate there is no damage occurring under these specific treatment conditions. The usefulness of this treatment is revealed by increased water flux, reduced protein fouling, and greater flux recovery after gentle cleaning when compared to an untreated membrane.     

Removal of aromatic compounds in the aqueous solution via micellar enhanced ultrafiltration: Part 1. Behavior of nonionic surfactants

The effects of nonionic surfactants having different hydrophilicity and membranes having different hydrophobicity and molecular weight cut-off on the performance of micellar-enhanced ultrafiltration (MEUF) process were examined. A homologous series of polyethyleneglycol (PEG) alkylether having different numbers of methylene groups and ethylene oxide groups was used for nonionic surfactants. Polysulfone membranes and cellulose acetate membranes having different molecular cut-off were used for hydrophobic membranes and hydrophilic membranes, respectively. The concentration of surfactant added to pure water was fixed at the value of 100 times of critical micelle concentration (CMC). The flux through polysulfone membranes decreased remarkably due to adsorption mainly caused by hydrophobic interactions between surfactant and membrane material. The decline of solution flux for cellulose acetate membranes was not as serious as that for polysulfone membranes because of hydrophilic properties of cellulose acetate membranes. The surfactant rejections for the cellulose acetate membranes increased with decreasing membrane pore size and with increasing the hydrophobicity of surfactant. On the other hand the surfactant rejections for polysulfone membranes showed totally different rejection trends with those for cellulose acetate membranes. The surfactant rejections for the polysulfone membranes depend on the strength of hydrophobic interactions between surfactant and membrane material and molecular weight of surfactants.     

Effect of the surface modification of polymer membranes on their microbiological fouling

Composite polymer membranes with chemically different surfaces are prepared by the photochemical modification of Millipore microfiltration poly(vinylidene fluoride) and polysulfone membranes using 2-acrylamido-2-methyl-1-propanesulfonic acid, 2-hydroxyethyl methacrylate, and 2-(dimethylamino)ethyl methacrylate quaternized with methyl chloride. It is shown that, during the filtration of an E. coli suspension, the membrane flux substantially decreases with time owing to the fouling of the membrane surface by bacterial cells. The membranes with the hydrophilic surface are less susceptible to fouling than hydrophobic membranes, while the ability to recover the performance upon washing is higher for the membranes with a chemically neutral surface than for charged membranes. It is shown that the susceptibility of membranes to microbiological fouling reduces with a decrease in the roughness of the membrane surface. It is established that the membranes modified with the quaternized 2-(dimethylamino)ethyl methacrylate possess antibacterial properties. These membranes proved to be the most efficient in the filtration of natural surface water in a noncontinuous regime, a result that is explained by the ability of membranes to prevent the formation of a fouling biofilm on their surfaces.     

Preparation and characterizations of asymmetric sulfonated polysulfone membranes by wet phase inversion method

This paper presents an original approach to prepare the asymmetric sulfonated polysulfone membranes by using wet phase inversion method and their applications for dehydrating a water/ethanol mixture by pervaporation. The separation performances of sulfonated membranes were strongly affected by the degree of sulfonation and the degree of swelling of membranes. The substitution degree of sulfonic group enhanced the permselectivity of sulfonated polysulfone membranes by increasing the hydrophilicity of polymer backbone. Based on the observations of membrane morphology and light transmittance measurements, the degree of sulfonation of polysulfone presented less influence on the membrane formation pathway and the final structure of membrane in wet phase inversion process. It was also found that the sulfonated membranes showed well hydrophilic properties and facilitated water adsorption in the membranes. The sorption and permeation properties also showed that the permselectivity of asymmetric membrane was dominated by the permeate diffusion rather than the permeate sorption in the skin layer. The high separation performance of pervaporation membrane can be achieved by phase inverse method with sulfonated polysulfone.     

Recovery of anionic surfactant by RO process. Part II. Fabrication of thin film composite membranes by interfacial reaction

A new technique has been established to fabricate thin film composite membranes, by which a hydrophilic polymer could be coated in thin film on a hydrophobic support membrane. The new technique was composed of two steps: dispersion of a reactant to the hydrophilic polymer in the hydrophobic support membrane and interfacial reaction between the reactant and the hydrophilic polymer to produce thin film of the hydrophilic polymer on the support membrane. Composite membranes in which a thin film of sodium alginate is coated on a polysulfone support membrane were prepared by the new technique for the reverse osmosis separation of anionic surfactant–water mixture. Two methods were employed to fabricate a thin film of sodium alginate on the support membrane: (1) dispersion of the crosslinking agent, CaCl₂ alone in the support membrane and (2) dispersion of CaCl₂ in the support membrane with help of PVA which adheres fast to the support membrane. The formation mechanism of the thin layer was suggested schematically on each method. Both the methods could produce successively a thin layer of SA on the support membrane. Especially, method (2) gave a strong bonding of the thin layer on the support because of the large contact area with the support through the PVA layer which sticks fast to the SA layer. From the SEM pictures and permeation experiments, the method (2) was confirmed to be better to produce a defect-free thin film of SA on the support membrane.     

Mitigated membrane fouling in an SMBR by surface modification

Fouling is a major obstacle in membrane processes applied in membrane bioreactor. To improve the antifouling characteristics of polypropylene hollow fiber microporous membranes (PPHFMMs) in a submerged membrane bioreactor (SMBR), the PPHFMMs were surface modified by NH₃, CO₂ plasma treatment, photoinduced graft polymerization of acrylamide and acrylic acid. The structural and morphological changes on the membrane surface were characterized by X-ray photoelectron spectroscopy (XPS), attenuated total reflection-Fourier transform infrared spectroscopy (FT-IR/ATR) and field emission scanning electron microscopy (FE-SEM). The change of surface wettability was monitored by contact angle measurements. The results of XPS and FT-IR/ATR clearly indicated the successful modification on the membrane surface. The static water contact angle of the modified membrane reduced obviously. The antifouling characteristics of the modified membranes in an SMBR were evaluated. The modified membranes showed better filtration performances in the submerged membrane bioreactor than the unmodified one, and the acrylic acid-grafted membrane presented the best antifouling characteristics. The results demonstrated that (1) the surface carboxyl-containing membranes were better than the surface amido-containing membranes; (2) surface-grafted membranes were better than the plasma-treated membranes.     

低温等离子体对聚合物多孔膜的亲水化改性

综述了低温等离子体在聚合物多孔膜表面亲水化改性领域的研究与应用进展。在简要介绍等离子体技术的原理、方法的基础上,讨论了Ar、He、O2、N2、CO2、H2O、NH2和SO2等非反应性和反应性气体的等离子体表面处理,烷基醇、烷基胺、烯丙基醇和烯丙基胺等饱和及不饱和单体的等离子体沉积聚合,以及烯类单体的等离子体引发的接枝聚合等等离子体方法,对膜表面和膜孔壁的化学组成和形态结构、膜亲水性的获得及其时效性、膜水通量和蛋白质抗污染性等方面的影响。     

Preparation and characterisation of novel polysulfone membranes modified with Pluronic F-127 for reducing microalgal fouling

In this study, hydrophilic and fouling-resistant polysulfone (PS) membranes were fabricated using the phase inversion method to reduce membrane fouling caused by microalgal culture. The Pluronic F-127 polymer, which is used as a hydrophilic co-polymer, was added to the membranes to improve the membrane properties. Characteristic specifications of the fabricated membranes, such as morphology, surface roughness, chemical structures and hydrophobicity/hydrophilicity, were studied using scanning electron microscopy, atomic force microscopy (AFM), energy-dispersive X-ray spectroscopy (EDS), attenuated total reflection-fourier infrared (ATR-FTIR) spectroscopy and contact angle devices. According to the results obtained, it was observed that, with the increase of the Pluronic F-127 concentration in the membranes, the surface roughness of the membranes decreased and hydrophilicity and permeation fluxes increased notably. Furthermore, it was observed that the addition of the Pluronic F-127 polymer into the membranes reduced reversible/irreversible membrane fouling. Additionally, a characterisation of the fouled membranes was performed for the purpose of comprehensively understanding the membrane fouling mechanism caused by microalgal culture.     

A two‐stage surface treatment for the long‐term stability of hydrophilic SU‐8

The use of SU‐8 photoresist as a structuring material for portable capillary‐flow cytometry devices has been restricted by the near‐hydrophobic nature of the SU‐8 surface. In this work, we evaluate the use of chemical and plasma treatments to render the SU‐8 surface hydrophilic and characterise the resulting surface utilising a combination of techniques including contact angle goniometry, atomic force microscopy and X‐ray photoelectron spectroscopy. In particular, for low‐power plasma treatments, we find that the chemistry of the plasma used to modify the SU‐8 surface and the incorporation of O₂ on that modified surface are paramount for improved surface wettability, whilst plasma‐induced surface roughness is not a necessary requirement. We demonstrate a technique to obtain a hydrophilic SU‐8 surface with contact angle as low as 7° whilst controlling and significantly reducing the level of surface roughness generated via the applied plasma. An additional chemical treatment step is found to be essential to stabilise the activated SU‐8 surface, and incubation of the samples with ethanolamine is demonstrated as an effective second‐stage treatment. Application of the optimised two‐stage surface treatment to cross‐linked SU‐8 is shown to result in a smooth hydrophilic surface that remains stable for over 3 months. Copyright © 2015 The Authors Surface and Interface Analysis Published by John Wiley & Sons Ltd.     

Modification of the Surfaces of Polymer Films Irradiated by Heavy Ions and Nucleopore Nanofilters by XeF2 Vapors

The effect of xenon difluoride (XeF₂) vapors on the surface properties of the polymer films irradiated by heavy ions and of the nucleopore nanofilters produced from these films is studied. The procedure for modifying nucleopore membranes made of poly(ethylene terephthalate) and polyimide in XeF₂ vapors is developed. The hydrophilicity, electrosurface properties, and selectivity of modified membranes are investigated. It is shown that the water contact angle on the membrane surface decreases as a result of modification, and the extent of its change depends on the duration and temperature of membrane treatment. Electrokinetic measurements did not reveal any changes in the surface charge during the modification of the membranes prepared from poly(ethylene terephthalate), but their ion selectivity increased twofold. It is shown that the hydrodynamic diameter of the pores of modified membranes reversibly decreases with an increase in transmembrane pressure. The dislosed effects are explained by the presence of an elastoplastic gel-layer on the surfaces of the membrane and its pores. The gel-layer accumulates considerable surface and bulk charges and is characterized by the high hydraulic resistance hindering the convective ion transport.     

Surface modification of polymeric ultrafiltration membranes: III. Effect of plasma-chemical surface modification onto some characteristics of polyacrylonitrile ultrafiltration membranes

Plasma-chemical surface modification of polyacrilonitrile ultrafiltration membranes is presented here including surface pre-activation by treatment in cold plasma, obtained in dielectric barrier discharge at atmospheric pressure, and following chemical grafting of mono-functional polyethylene glycol (PEG) chains. The effect of such plasma-chemical modification onto the physico-chemical characteristics of the membrane surface as well as onto some basic working membrane characteristics such as productivity and selectivity was studied. XPS analysis was employed to control the chemical composition of the membrane surface. Contact angle measurement was used to characterize the hydrophilic/hydrophobic balance on the surface. Membrane structure was imaged by SEM observations.     

聚乙丙交酯电纺纳米纤维膜的等离子体改性及性能研究

采用等离子体表面处理的方法, 通过正交实验设计, 以纤维膜表面引入的氮含量为响应变量, 确定了NH3等离子体改性PLGA电纺纤维膜的最佳条件, 并在PLGA纤维膜表面成功地引入了功能性氨基基团. 研究结果表明, 改性后PLGA电纺纤维膜的力学性能有所降低, 但表面亲水性明显增强.     

Effect of reactive oxygen species generated with ultraviolet lamp and plasma on polyimide surface modification

Understanding the effect of reactive oxygen species (ROS), such as singlet oxygen molecule and atomic oxygen, on polyimide (PI) film properties, such as wettability, morphology, and chemical bonding state, is essential for further development of PI‐based surfaces. We investigated the effect of different ROS generated during ultraviolet (UV) and plasma treatment in oxygen gas on surface modification of Kapton PI. Different surface modification techniques, UV and plasma treatment, are known to generate different ROS. In this work, we demonstrate the effect of different ROS on PI surface modification. From the diagnostics of ROS by means of electron spin resonance and optical emission spectroscopy, we confirmed that during UV treatment, excited singlet oxygen molecules are the main ROS, while plasma treatment mainly generated atomic oxygen. The wettability of PI surface treated by UV and plasma resulted in hydrophilic PI surfaces. XPS results show that the wettability of PI samples is mainly determined by their surface O/C ratio. However, chemical bonding states were different: while UV treatment tended to generate C=O bonds, while plasma treatment tended to generate both C―O and C=O bonds. Singlet oxygen molecules are concluded to be the main oxidant during UV treatment, and their main reaction with PI was concluded to be of the addition type, leading to an increase of C=O groups on the surface of PI film. Meanwhile, atomic oxygen species were the main oxidant during plasma treatment, reacting with the PI surface through both etching and addition reaction, resulting in a wider variety of bonds, including both C―O and C=O groups.