Photo and Thermal Cured Silicon‐Containing Diethynylbenzene Fibers via Melt Electrospinning with Enhanced Thermal Stability

An inorganic–organic hybrid material, poly(dimethylsilylene ethynylenephenyleneethynylene) (PMSEPE), was synthesized in a mild condition and its microfiber was successfully produced by melt electrospinning. The electrospinning parameters, which affected the morphology and diameter of fibers, were well investigated. To maintain the fiber structure at thermal cured temperature (above melting point), the PMSEPE fibers were enhanced via thiol‐yne photo polymerization. Followed by the thermal curing reaction, the heat‐resistance and mechanical properties of fibers were enhanced. The mechanism of two‐step curing was explored and confirmed by means of Fourier transform infrared, differential scanning calorimetry, and X‐ray photoelectron spectroscopy (XPS). Thermaogravimetric analysis and scanning electron microscopy results show that after carbonization at 800 °C, the two‐step cured fibers had only a small weight loss (20%) and the fibers can still maintain the original morphology. Moreover, the two‐step cured fiber exhibited a high tensile strength (55.4 MPa) and a small elongation at break (0.02%). All the results indicate that the fibers could be applied as fiber‐reinforced materials. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2815–2823     

Preparation of submicron‐scale,electrospun cellulose fibers via direct dissolution

Cellulose nonwoven mats of submicron‐sized fibers (150 nm–500 nm in diameter) were obtained by electrospinning cellulose solutions. A solvent system based on lithium chloride (LiCl) and N,N‐dimethylacetamide (DMAc) was used, and the effects of (i) temperature of the collector, (ii) type of collector (aluminum mesh and cellulose filter media), and (iii) postspinning treatment, such as coagulation with water, on the morphology of electrospun fibers were investigated. The scanning electron microscopy (SEM) and X‐ray diffraction studies of as‐spun fibers at room temperature reveal that the morphology of cellulose fibers evolves with time due to moisture absorption and swelling caused by the residual salt and solvent. Although heating the collector greatly enhances the stability of the fiber morphology, the removal of salt by coagulation and DMAc by heating the collector was necessary for the fabrication of dry and stable cellulose fibers with limited moisture absorption and swelling. The presence and removal of the salt before and after coagulation have been identified by electron microprobe and X‐ray diffraction studies. When cellulose filter media is used as a collector, dry and stable fibers were obtained without the coagulation step, and the resulting electrospun fibers exhibit good adhesion to the filter media. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1673–1683, 2005     

Fabrication and characterization of UV‐crosslinkable thermoresponsive composite fibers with magnetic properties

Crosslinking magnetic thermoresponsive composite (MTC) fiber mats were fabricated by electrospinning process and followed by UV curing. Thermoresponsive poly‐(N‐isopropylacrylamide) (PNIPAAm) and magnetic Fe₃O₄ were firstly synthesized by redox‐initiated polymerization and co‐precipitation, respectively. A crosslinking agent (dipentaerythritol hexylacrylate) and photoinitiator for providing crosslinking ability were then mixed with PNIPAAm and Fe₃O₄ in ethanol as the electrospinning solution. After electrospinning and subsequent UV irradiation, the MTC fiber mats were thus obtained. Thermoresponsivity of the MTC fibers was measured by both DSC and swelling test. MTC fiber mat exhibited better water‐absorption capability and thermoresponsivity than corresponding film. Morphological analysis was observed by SEM and TEM, and the magnetic property was measured by SQUID. The thermoresponsive magnetic behavior of MTC fiber mat in water was observed under various temperatures and magnetic fields. Vitamin B₁₂ used as a model drug was loaded in the MTC fiber mats and the drug‐release behavior was then studied. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2152–2162     

Controlling electrospun nanofiber morphology and mechanical properties using humidity

Electrospinning is a fiber spinning technique used to produce nanoscale polymeric fibers with superior interconnectivity and specific surface area. The fiber diameter, surface morphology, and mechanical strength are important properties of electrospun fibers that can be tuned for diverse applications. In this study, the authors investigate how the humidity during electrospinning influences these specific properties of the fiber mat. Using two previously uninvestigated polymers, poly(acrylonitrile) (PAN) and polysulfone (PSU) dissolved in N,N‐Dimethylformamide (DMF), experimental results show that increasing humidity during spinning causes an increase in fiber diameter and a decrease in mechanical strength. Moreover, surface features such as roughness or pores become evident when electrospinning in an atmosphere with high relative humidity (RH). However, PAN and PSU fibers are affected differently. PAN has a narrower distribution of fiber diameter regardless of the RH, whereas PSU has a wider and more bimodal distribution under high RH. In addition, PSU fibers spun at high humidity exhibit surface pores and higher specific surface area whereas PAN fibers exhibit an increased surface roughness but no visible pores. These fiber morphologies are caused by a complex interaction between the nonsolvent (water), the hygroscopic solvent (DMF), and the polymer. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Large‐scale aligned fiber mats prepared by salt‐induced pulse electrospinning

In this article, a new large‐scale aligned fiber mats formation method called salt‐induced pulse electrospinning was developed. By electrospinning salted solution in a humid environment, traditional continuous electrospinning changed into pulse electrospinning and aligned fibers were thus formed. The possible mechanisms for the occurrence of salt‐induced pulse electrospinning and the formation of fiber alignment were studied. The continuous electrospinning changing into the pulse electrospinning was due to the change of viscosity and conductivity of salted polymer solution in a wet electrospinning condition. Fishing net‐shaped whipping region of the electrospinning jet during pulse electrospinning process was considered as the key factor for the formation of fiber alignment. The mechanical properties of the aligned fiber mat increased significantly compared with that of the random fiber mat. This aligned fiber preparation method only requires a very low rotating drum speed as the receiver and can produce large‐scale aligned fiber mats for many applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Perceived color of undoped electrospun polyacrylonitrile nanofibers

This work reveals influence of electrospinning of polyacrylonitrile–N ,N‐dimethylformamide solution of different concentrations on nanofiber web color parameters, molecular structure, and heat stability. It is found that fiber diameters depend on concentration through the power law relationship; however, the medium concentration‐based web is characterized by a green–yellow hue, representative of the chromophore color; while, the solvent‐rich and solvent‐poor solution‐based webs give rise to Stokes shifts and ultraviolet‐blue emission bands, attributed to fluorescence. The chromophore structure, present in the neat powder, undergoes changes as a result of electrospinning reflected by the enamine‐to‐ketonitrile conversion and the fraction of C?N conjugation. Blue‐shifting of the C?N conjugation is indicative of a reduction of the π‐electron system, which is coincident with the decreased color saturation value but observed only in the nanofibers prepared from the medium concentration solution. A decrease in the glass transition and an increase in cyclization temperatures also support these findings. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55 , 1278–1285     

Preparation and properties of thermoresponsive and conductive composite fibers with core‐sheath structure

In this research, thermoresponsive and conductive fibers with core‐sheath structure were fabricated by coaxial electrospinning. For preparing the spinning sheath solution, poly‐(N‐isopropylacrylamide‐co‐N‐methylolacrylamide) (PNN) copolymer having thermoresponsive and cross‐linkable properties was synthesized by free‐radical polymerization using redox initiators; it was then mixed with the conductive poly(3,4‐ethylenedioxythiophene):poly(styrene sulfonate) (PEDOT:PSS) at different weight ratios in water. On the other hand, poly(butyl acrylate‐co‐styrene) (PBS) copolymer synthesized by emulsion polymerization was dissolved in chloroform and used as the spinning core solution. After electrospinning, the fibers were treated at 110 °C for 1 h to cross‐link the PNN portion in the sheath for strengthening the fibers. Well‐defined core‐sheath fibers were observed from SEM pictures; the outside and inside (core) diameters were 568 ± 24 and 290 ± 40 nm, respectively, as determined from TEM pictures. The fiber mats were further doped by DMSO to enhance their conductivity. For the fiber mat with the weight ratio of PEDOT:PSS/PNN at 0.20 in the sheath, its surface conductivity could reach 29.4 S/cm. In addition, the fiber mats exhibited thermoresponsive properties that both swelling ratio and electric resistance decreased with temperature. Furthermore, the fiber mats exhibited improved flexibility as evaluated via bending test. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1299–1307     

Melt-electrospinning of PMMA

<正>The melt electrospinning of PMMA was investigated.The averaged fiber diameter thus obtained was reduced from 34.0μm to 19.7μm by adding di-(2-ethylhexyl)phthalate to reduce viscosity of the molten PMMA,and it further lowered down to 4.0μm when a KCl/ice-water solution was used as collection media.A comparison study on the PMMA fibers made through melt electrospinning and done by solution electrospinning was made.It was found that solution electrospinning was capable of fabricating very thin fibers as small as to a nanometer size,but resulted in a much wider fiber diameter range than melt-electrospinning did.In general,within some extent an increase in applied voltage and amount of the additive or a decrease in collection distance can give rise to a decreased fiber diameter and improved mechanical performance for the PMMA fibers by melt electrospinning.It was also indicated that the mechanical properties of the PMMA fibers made through melt-electrospinning were superior to those by solution elctropspinning.     

Design of a novel co‐electrospinning system with flat spinneret for producing helical nanofibers

A kind of biomimetic fibers of helical structures at nanoscale has attracted increasing interest. In this study, a novel co‐electrospinning setup with a designed flat spinneret, used for the fabrication of helical nanofibers, is reported in this study. Poly(m‐phenylene isophthalamide) (Nomex) and Thermoplastic polyurethane (TPU) are chosen as the two components in co‐electrospinning. To display the efficiency for producing helical fibers, a generally used core–shell needle spinneret is used for comparison. The effect of the uniformity of electric field distribution created by these two types of spinnerets on the jet motion and the resultant helical fibers is developed, with systematical simulation and experimental research. The results showed that the co‐electrospinning system with the newly designed flat spinneret can produce helical nanofibers efficiently. Compared with the needle spinneret, the flat spinneret created more uniform electric field, leading to better morphology and structure of the resultant helical fibers. In addition, an approach to achieve the scale‐up of this co‐electrospinning system is developed. This novel design is expected to provide a promising method to fabricate nanofiber materials with helical structures. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 1496–1505     

Breaking embedded electrospun fibers (BEEF): Fabrication of polymer spheres encapsulated in polymer films

In this work, a novel method to fabricate polymer spheres encapsulated in polymer films by breaking embedded electrospun fibers (BEEF) was developed. Polymer fibers were first prepared by electrospinning and embedded in other polymer films using a three‐layer deposition method. After thermal annealing, the electrospun fibers transform into individual spheres with regular spacing and sizes. Poly(methyl methacrylate) (PMMA) and polystyrene (PS) are both used as the fiber or film materials. The transformation process can be observed in‐situ by optical microscope (OM) and is similar to the Plateau–Rayleigh instability. The growth rates of the surface undulation of the fibers are calculated, and higher growth rates are observed at higher annealing temperatures. The sizes of the encapsulated polymer spheres agree well with the theoretical predictions. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2463–2470     

Aligned and molecularly oriented semihollow ultrafine polymer fiber yarns by a facile method

In this work, aligned and molecularly oriented bone‐like PLLA semihollow fiber yarns were manufactured continuously from an optimized homogeneous polymer‐solvent‐nonsolvent system [PLLA, CH₂Cl₂, and dimethyl formamide (DMF)] by a single capillary electrospinning via self‐bundling technique. Here, it should be emphasized that the self‐bundling electrospinning technique, a very facile electrospinning technique with a grounded needle (which is to induce the self‐bundling of polymer nanofibers at the beginning of electrospinning process), is used for the alignment and molecular orientation of the polymer fiber, and the take‐up speed of the rotating drum for the electrospun fiber yarn collection is very low (0.5 m/s). PLLA can be dissolved in DMF and CH₂Cl₂ mixed solvent with different ratios. By varying the ratios of mixed solvent system, PLLA electrospun semihollow fiber with the porous inner structure and compact shell wall could be formed, the thickness of the shell and the size of inner pores could be adjusted. The results of polarized FTIR and wide angle X‐ray diffraction investigations verified that as‐prepared PLLA semihollow fiber yarns were well‐aligned and molecularly oriented. Both the formation mechanism of semihollow fibers with core‐shell structure and the orientation mechanism of polymer chains within the polymer fibers were all discussed. The as‐prepared self‐bundling electrospun PLLA fiber yarns possessed enhanced mechanical performance compared with the corresponding conventional electrospun PLLA fibrous nonwoven membranes. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1118–1125, 2010     

Influence of solvents on the formation of ultrathin uniform poly(vinyl pyrrolidone) nanofibers with electrospinning

Although there have been many reports on the preparation and applications of various polymer nanofibers with the electrospinning technique, the understanding of synthetic parameters in electrospinning remains limited. In this article, we investigate experimentally the influence of solvents on the morphology of the poly(vinyl pyrrolidone) (PVP) micro/nanofibers prepared by electrospinning PVP solution in different solvents, including ethanol, dichloromethane (MC) and N,N‐dimethylformamide (DMF). Using 4 wt % PVP solutions, the PVP fibers prepared from MC and DMF solvents had a shape like a bead‐on‐a‐string. In contrast, smooth PVP nanofibers were obtained with ethanol as a solvent although the size distribution of the fibers was somewhat broadened. In an effort to prepare PVP nanofibers with small diameters and narrow size distributions, we developed a strategy of using mixed solvents. The experimental results showed that when the ratio of DMF to ethanol was 50:50 (w/w), regular cylindrical PVP nanofibers with a diameter of 20 nm were successfully prepared. The formation of these thinnest nanofibers could be attributed to the combined effects of ethanol and DMF solvents that optimize the solution viscosity and charge density of the polymer jet. In addition, an interesting helical‐shaped fiber was obtained from 20 wt % PVP solution in a 50:50 (w/w) mixed ethanol/DMF solvent. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3721–3726, 2004     

A fully coupled thermo‐viscoelastic finite element model for self‐folding shape memory polymer sheets

The thermo‐mechanical response of heat activated shape memory polymers (SMPs) has been investigated using a thermo‐viscoelastic finite element analysis that accounts for external and internal heat sources. SMPs can be thermally stimulated by external heat sources, such as temperature and surface heat flux, or from internal viscous heating. Viscous heating can significantly affect the response of SMP sheets by increasing the temperature during pre‐strain, which accelerates stress relaxation. This stress relaxation results in a slower shrinking rate when the SMP is reheated. Viscous heating also causes an increase in temperatures during unconstrained recovery. The predicted results elucidate how the coupled thermo‐mechanical loading conditions affect folding and unfolding of SMP sheets in response to localized heating in a hinged region. A parametric study of sheet thickness, hinge width, degree of pre‐strain, and hinge surface temperature is also conducted. The validated results can provide guidelines for the design of functional, self‐folding structures. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1207–1219     

Synthesis and mechanical properties of para‐aramid nanofibers

Scalable, bottom‐up chemical synthesis and electrospinning of novel Cl‐substituted poly(para‐phenylene terephthalamide) (PPTA) nanofibers are herein reported. To achieve Cl‐PPTA nanofibers, the chemical reaction between the monomers was precisely controlled, and dissolution of the polymer into solvent was tailored to enable anisotropic solution formation and sufficient entanglement molecular weight. Electrospinning processing parameters were studied to understand their effects on fiber formation and mat morphology and then optimized to yield consistently high quality fibers. Importantly, the control of relative humidity during the fiber formation process was found to be critical, likely because water promotes hydrogen bond formation between the PPTA chains. The fiber and mat morphologies resulting from different combinations of chemistry and spinning conditions were observed using scanning electron microscopy, and observations were used as inputs to the optimization process. Tensile properties of single Cl‐PPTA nanofibers were characterized for the first time using a nanomanipulator mounted inside a scanning electron microscope (SEM), and fiber moduli measuring up to 70 GPa, and strengths exceeding 1 GPa were achieved. Given the excellent mechanical properties measured for the nanofibers, this chemical synthesis procedure and electrospinning protocol appear to be a promising route for producing a new class of nanofibers with ultrahigh strength and stiffness. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 563–573     

Controlled release of drug via tuning electrospun polymer carrier

Medicated‐fibers have been obtained through electrospinning after rifampin was dissolved in poly (lactic acid)/chloroform solution. The relationship between polymer variables [such as concentration, molecular weight (M_w), and introducing hydrophilic block] and drug release from the electrospun fibers is disclosed. The results show that polymeric concentration and M_w are crucial for producing the medicated fibers, which influence not only the morphology of the medicated‐fiber but also drug release rate from fiber. At the same M_w, the drug release rate decreases with the increase of spinning concentration. At two different M_w blends, drug release behaviors change. When the low M_w content is in a dominant position, drug release rate depends largely on mixing ratio of two M_w contents; on the other hand, drug release rate is also dependent on concentration of spinning fluid. In addition, the block copolymer [poly‐L ‐lactic acid (PLLA)‐polyethylene glycol‐PLLA] shows faster release rate as compared to homopolymer (PLLA). © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Thermal properties and structure of electrospun blends of PVDF with a fluorinated copolymer

We report the structure and thermal properties of blends comprising poly(vinylidene fluoride) (PVDF) and a random fluorinated copolymer (FCP) of poly(methyl methacrylate)‐random‐1H,1H,2H,2H‐perfluorodecyl methacrylate, promising membrane materials for oil–water separation. The roles of processing method and copolymer content on structure and properties were studied for fibrous membranes and films with varying compositions. Bead‐free, nonwoven fibrous membranes were obtained by electrospinning. Fiber diameters ranged from 0.4 to 1.9 μm, and thinner fibers were obtained for PVDF content >80%. As copolymer content increased, degree of crystallinity and onset of degradation for each blend decreased. Processing conditions have a greater impact on the crystallographic phase of PVDF than copolymer content. Fibers have polar beta phase; solution‐cast films contain gamma and beta phase; and melt crystallized films form alpha phase. Kwei's model was used to model the glass transition temperatures of the blends. Addition of FCP increases hydrophobicity of the electrospun membranes. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 312–322     

Nanostructural evidence of mechanical aging and performance loss in ballistic fibers

It is understood that the ballistic resistance of aromatic polyamide fibers is related to the fiber's ultimate tensile strength, strain‐to‐failure, and Young's modulus. Ideal high‐performance ballistic materials maximize these properties while minimizing material density. Equally important is long‐term mechanical and chemical stability: the fibers should not exhibit performance loss over their lifetime. However, less is known quantitatively about their modes of degradation, and experimental methods to quantify the aging and degradation in these fibers are critical. Multiple variations of next generation high‐performance fibers have been investigated under chemical and mechanical accelerated aging conditions. Performance losses have been empirically correlated to chemical degradation of the polymer chain and nanostructural changes in the fiber morphology through X‐ray photoelectron spectroscopy (XPS). Here, we introduce positron annihilation lifetime spectroscopy measurements as a sensitive method to quantify the early onset of damage in the flexed fibers as quantified through changes in the nanoscale void structure in the material. Published 2017.^? J. Polym. Sci., Part B: Polym. Phys. 2017 , 55 , 1711–1717     

Effects of carbon nanotubes on crystallization and melting behavior of poly(L‐lactide) via DSC and TMDSC studies

In this work, multiwalled carbon nanotubes (MWNTs) were surface‐modified and grafted with poly(L ‐lactide) to obtain poly(L ‐lactide)‐grafted MWNTs (i.e. MWNTs‐g‐PLLA). Films of the PLLA/MWNTs‐g‐PLLA nanocomposites were then prepared by a solution casting method to investigate the effects of the MWNTs‐g‐PLLA on nonisothermal and isothermal melt‐crystallizations of the PLLA matrix using DSC and TMDSC. DSC data found that MWNTs significantly enhanced the nonisothermal melt‐crystallization from the melt and the cold‐crystallization rates of PLLA on the subsequent heating. Temperature‐modulated differential scanning calorimetry (TMDSC) analysis on the quenched PLLA nanocomposites found that, in addition to an exothermic cold‐crystallization peak in the range of 80–120 °C, an exothermic peak in the range of 150–165 °C, attributed to recrystallization, appeared before the main melting peak in the total and nonreversing heat flow curves. The presence of the recrystallization peak signified the ongoing process of crystal perfection and, if any, the formation of secondary crystals during the heating scan. Double melting endotherms appeared for the isothermally melt‐crystallized PLLA samples at 110 °C. TMDSC analysis found that the double lamellar thickness model, other than the melting‐recrystallization model, was responsible for the double melting peaks in PLLA nanocomposites. Polarized optical microscopy images found that the nucleation rate of PLLA was enhanced by MWNTs. TMDSC analysis found that the incorporation of MWNTs caused PLLA to decrease the heat‐capacity increase (namely, ΔC_p) and the C_p at glass transition temperature. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1870–1881, 2007