Optimal production stopping and restarting times for an EOQ model with deteriorating items

A perishable single item production-inventory system is studied in this paper. The objective is to describe a general model in which the production rate, the product demand rate, and the item deterioration rate are all considered as functions of time, and to discuss the optimal production stopping and restarting times which minimise the total relevant cost per unit time. In the general model, demand shortage is allowed, where some of the demand is lost and the rest is backlogged. Popular models, such as the pure inventory system and the zero shortage system, are shown to be special cases of our model. The conditions for a feasible stationary point to be optimal are given. The simplest cases with constant rates of production, demand and deterioration are discussed and shown as illustrative examples.     

An Economic order quantity model for Items with Three-parameter Weibull distribution Deterioration,Ramp-type Demand and Shortages

In this paper, we develop an economic order quantity inventory model for items with three-parameter Weibull distribution deterioration and ramp-type demand. Shortages are allowed in the inventory system and are completely backlogged. The demand rate is deterministic and varies with time up to a certain point and eventually stabilized and becomes constant. The instantaneous rate of deterioration is an increasing function of time. We provide simple analytical tractable procedures for deriving the model and give numerical examples to illustrate the solution procedure. Our adoption of ramp-type demand reflects a real market demand for newly launched product.     

Optimal Production Policy for an Item with Shortages and Increasing Time-varying Demand

A new production-inventory model is developed for an item with increasing time-varying demand during a finite planning period. We assume that shortages are fully backordered, and the cost of adjusting the production rate depends on the magnitude of the change in the production rate. The objective is to find the optimal policy of adjusting the production rate in order to minimize the total system cost. A solution procedure is presented and a numerical example is provided for the special case of linearly increasing demand.     

A collaborative inventory system with permissible delay in payment for deteriorating items

A collaborative inventory system of single vendor and single buyer is developed to maximize the total profit of the whole system. However, the optimal solution for the whole system is not always beneficial to both players. To ensure mutual benefit, a negotiation factor is incorporated to share the profit between the two players according to their contributions. The permissible delay in payment is a win–win strategy for sharing profit in the collaborative system. A deteriorating inventory model with finite replenishment rate and price sensitive demand is assumed to occur in a high-tech, short life cycle and perishable electronic product. A numerical example is provided to illustrate our models. The sensitivity analysis of the demand rate, replenishment rate, deterioration factor, and other related parameters shows that the percentage extra total profit is significant when both the collaboration strategy and the deterioration factor are considered.     

On the exact calculation of the fill rate in a periodic review inventory policy under discrete demand patterns

The primary goal of this paper is the development of a generalized method to compute the fill rate for any discrete demand distribution in a periodic review policy. The fill rate is defined as the fraction of demand that is satisfied directly from shelf. In the majority of related work, this service metric is computed by using what is known as the traditional approximation, which calculates the fill rate as the complement of the quotient between the expected unfulfilled demand and the expected demand per replenishment cycle, instead of focusing on the expected fraction of fulfilled demand. This paper shows the systematic underestimation of the fill rate when the traditional approximation is used, and revises both the foundations of the traditional approach and the definition of fill rate itself. As a result, this paper presents the following main contributions: (i) a new exact procedure to compute the traditional approximation for any discrete demand distribution; (ii) a more suitable definition of the fill rate in order to ignore those cycles without demand; and (iii) a new standard procedure to compute the fill rate that outperforms previous approaches, especially when the probability of zero demand is substantial. This paper focuses on the traditional periodic review, order up to level system under any uncorrelated, discrete and stationary demand pattern for the lost sales scenario.     

Heuristics with guaranteed performance bounds for a manufacturing system with product recovery

We consider a manufacturing system with product recovery. The system manufactures a new product as well as remanufactures the product from old, returned items. The items remanufactured with the returned products are as good as new and satisfy the same demand as the new item. The demand rate for the new item and the return rate for the old item are deterministic and constant. The relevant costs are the holding costs for the new item and the returned item, and the fixed setup costs for both manufacturing and remanufacturing. The objective is to determine the lot sizes and production schedule for manufacturing and remanufacturing so as to minimize the long-run average cost per unit time. We first develop a lower bound among all classes of policies for the problem. We then show that the optimal integer ratio policy for the problem obtains a solution whose cost is at most 1.5% more than the lower bound.     

需求随价格变化的具有折扣的易变质物品的库存模型

本文研究了在需求随价格变化及物品易变质的条件下，当供应商给予数量折扣时的库存问题。证明了当供应商给予数量折扣时，零售商的需求量是增大的，并给出了供应商给予数量折扣时零售商的订货量和订货周期的计算方法。对物品变质率和需求价格敏感系数对零售商的订货量、订货周期、出售价格和单位时间利润的影响进行了数值分析，并给出了数值算例。     

Martingale methods for pricing inventory penalties under continuous replenishment and compound renewal demands

This paper addresses the problem of inventory penalty pricing under the risk-neutral valuation principle. The underlying production-inventory system has a constant replenishment rate and a compound renewal demand stream (i.e., iid demand interarrival times are independent of iid demand sizes), and is subject to underage and overage penalties. Our pricing approach treats the penalties as a series of perpetual American options, and constructs auxiliary martingale processes in term of the inventory process. We provide a necessary and sufficient martingale condition for general compound renewal demands. Explicit expressions of penalty functions for underage and overage are obtained for the case where demand arrivals follow a Poisson process.     

周期性需求的供应商配送排程优化研究

在供应商管理库存(VMI)模式中,从提高供应商服务水平的视角,研究零售商具有周期性需求,供应商采用直接配送策略情形下以最小化缺货损失为目标的供应商配送日程安排问题。根据零售商最大需求周期的特点,设计了R倍放大(RTE)策略,分别针对实际中的边际缺货损失费率、固定缺货损失费率和递增缺货损失费率,证明了RTE策略在配送周期满足不同条件下对应的近似比。通过近似比的比较和算例分析,发现RTE策略在边际缺货损失费率下表现最好,某些情形下可以达到最优。研究结果对面对周期性需求的供应商配送排程具有一定的指导意义。     

On the Effect of Product Variety in Production–Inventory Systems

In this paper, we examine the effect of product variety on inventory costs in a production–inventory system with finite capacity where products are made to stock and share the same manufacturing facility. The facility incurs a setup time whenever it switches from producing one product type to another. The production facility has a finite production rate and stochastic production times. In order to mitigate the effect of setups, products are produced in batches. In contrast to inventory systems with exogenous lead times, we show that inventory costs increase almost linearly in the number of products. More importantly, we show that the rate of increase is sensitive to system parameters including demand and process variability, demand and capacity levels, and setup times. The effect of these parameters can be counterintuitive. For example, we show that the relative increase in cost due to higher product variety is decreasing in demand and process variability. We also show that it is decreasing in expected production time. On the other hand, we find that the relative cost is increasing in expected setup time, setup time variability and aggregate demand rate. Furthermore, we show that the effect of product variety on optimal base stock levels is not monotonic. We use the model to draw several managerial insights regarding the value of variety-reducing strategies such as product consolidation and delayed differentiation.     

An Inventory Model with an Inventory-Level-Dependent Demand Rate and Relaxed Terminal Conditions

This paper investigates an inventory system with an inventory-level-dependent demand rate followed by a constant demand rate. The analysis previously conducted on this model imposed a terminal condition of zero inventory at the end of the order cycle. This condition is not warranted for systems with inventory-level-dependent demand rates, even for deterministic models. This paper relaxes this restriction, and an appropriate model is developed.     

Control Theory in Production/Inventory Systems: A Case Study in a Food Processing Organization

Production/inventory systems must attempt to cope with varying demand. This is traditionally done by applying the R,t inventory system after forecasting demand. If the demand is not stationary in mean and variance, this system relies on advanced forecasting models and may still be inadequate. A technique is presented which applies feedback control theory to the maintenance of a chosen level of safety stock. A term involving the rate of change of stock on hand is introduced to overcome the deficiencies of the standard R,t reorder policy when dealing with erratic demand. Once the parameters for an individual application are chosen the technique may be automated on any spreadsheet or modelling package. Results are produced which indicate that this is a superior heuristic to the standard R,t system.     

Decision making on stock levels in cases of uncertain demand rate

Inventory control is a typical problem of decision making. In this paper a periodic replenishment of stock, the spare parts being of one kind, is discussed for some cases when the demand rate is uncertain. The first decision, before all others in the sequence, is done by assuming an a priori distribution of demand rate. In time, as the demand process goes on, corrections of parameters of the a priori distribution are made according to the accumulated knowledge about past demand. This Bayesian approach to decision making based on learning about the uncertain demand rate is known for the case when the demand rate is unknown but constant. It is shown that this same approach can be used in some cases when the demand rate is unknown and not constant. Results are given and used for inventory control.     

Determining a common production cycle time for an economic lot scheduling problem with deteriorating items

This paper considers the economic lot scheduling problem (ELSP) for a production-inventory system where items produced are subject to continuous deterioration. The problem is to schedule multiple products to be manufactured on a single machine repetitively over an infinite planning horizon. Each product is assumed to have a significant rate of deterioration. Only one product can be manufactured at a time. The demand rate for each product is constant, but an exponential distribution is used to represent the distribution of the time to deterioration. A common cycle time policy is assumed in the production process. A near optimal production cycle time is derived under conditions of continuous review, deterministic demand, and no shortage.     

A two-level hedging point policy for controlling a manufacturing system with time-delay,demand uncertainty and extra capacity

This paper focuses on the production control of a manufacturing system with time-delay, demand uncertainty and extra capacity. Time-delay is a typical feature of networked manufacturing systems (NMS), because an NMS is composed of many manufacturing systems with transportation channels among them and the transportation of materials needs time. Besides this, for a manufacturing system in an NMS, the uncertainty of the demand from its downstream manufacturing system is considered; and it is assumed that there exist two-levels of demand rates, i.e., the normal one and the higher one, and that the time between the switching of demand rates are exponentially distributed. To avoid the backlog of demands, it is also assumed that extra production capacity can be used when the work-in-process (WIP) cannot buffer the high-level demands rate. For such a manufacturing system with time-delay, demand uncertainty and extra capacity, the mathematical model for its production control problem is established, with the objective of minimizing the mean costs for WIP inventory and occupation of extra production capacity. To solve the problem, a two-level hedging point policy is proposed. By analyzing the probability distribution of system states, optimal values of the two hedging levels are obtained. Finally, numerical experiments are done to verify the effectiveness of the control policy and the optimality of the hedging levels.     

备货型商品在三种销售价格下的利润函数（I）

本文考虑的是备货型商品的生产与优化管理。商品的生产过程是随机可控的。需求过程是一个根据销售价格高低来控制的随机过程。本文主要研究是这样一个系统的利润函数。     

基于收益共享的多周期易变质产品供应链协调模型

研究了单个供应商与单个零售商组成的易变质产品供应链系统在有限计划期内的协调问题。考虑到市场需求会同时受到多种因素的影响,构建了市场需求率依赖于销售价格与当前库存水平且随时间呈现一般连续变化的需求函数。将零售商的订购次数、销售价格以及供应商的批发价格作为决策变量,分别求解了集中式与分散式供应链系统下的最优策略。通过与分散式决策的利润值进行比较,得出集中式决策能够使得供应链系统的利润值至少增加1/3。利用收益共享契约机制协调此系统,求解了供应链实现完美协调时收益共享因子的取值区间。最后通过算例验证了理论结果并分析了相关参数变化对系统协调的影响。     

An inventory model for ameliorating/deteriorating items with trapezoidal demand and complete backlogging under inflation and time discounting

Recently, numerous inventory models were developed for ameliorating items (say, fish, ducklings, chicken, etc.) considering the constant demand rate. However, such types of problems are not useful in the real market. The demand rate of ameliorating items is fluctuates in their life‐period. The consumption and demand of ameliorating items are not generally steady. In a few seasons, the demand rate increases; ordinarily, it is static, and sometimes, it declines. With the outcome that their demand rate can be properly portrayed by a trapezoidal‐type. In the proposed model, an inventory model for ameliorating/deteriorating items are considered with inflationary condition and time discounting rate. Additionally, having shortages that is completely backlogged. The demand rate is taken as the continuous trapezoidal‐type function of time. The amelioration and deterioration rate are considered as Weibull distribution. To obtain the minimum cost, mathematical formulation of the proposed model with solution procedure is talked about. Numerical cases are given to be checked the optimal solution. Additionally, we have talked about the convexity of the proposed model through graphically. Conclusion with future worked are clarified appropriately. Copyright © 2016 John Wiley & Sons, Ltd.     

A marketing-oriented inventory model with three-component demand rate dependent on displayed stock level (DSL)

This paper investigates a deterministic inventory system for single item with three-component demand rate. This rate is dependent on selling price, frequency of advertisement and displayed stock level (DSL) in a showroom/shop. Shortages, if any, are allowed and backlogged partially. The storage capacity of the showroom/shop is assumed to be limited (finite). Different scenarios and subscenarios of the system have been mentioned and developed. Some numerical examples are given to illustrate the model. A sensitivity analysis is performed graphically to investigate the effect of changes of the system parameters on the optimal average profit.