An enhanced multi-term harmonic balance solution for nonlinear period-\varvec{\beta } dynamic motions in right-angle gear pairs

A nonlinear, time-varying dynamic model for right-angle gear pair systems is formulated to analyze the existence of sub-harmonics and chaotic motions. This pure torsional gear pair system is characterized by its time-varying excitation, clearance, and asymmetric nonlinearities as well. The period-1 dynamic motions of the same system were obtained by solving the dimensionless equation of gear motion using an enhanced multi-term harmonic balance method (HBM) with a modified discrete Fourier transform process and the numerical continuation method presented in another paper by the authors. Here, the sub-harmonics and chaotic motions are studied using the same solution technique. The accuracy of the enhanced multi-term HBM is verified by comparing its results to the solutions obtained using the more computational intensive direct numerical integration method. Due to its inherent features, the enhanced multi-term HBM cannot predict the chaotic motions. However, the frequency ranges where chaotic motions exist can be predicted using the stability analysis of the HBM solutions. Parametric studies reveal that the decrease in drive load or the increase of kinematic transmission error (TE) can result in more complex gear dynamic motions. Finally, the frequency ranges for sub-harmonics and chaotic motions, as a function of TE and drive load, are obtained for an example case.     

Dynamic response of a single-mesh gear system with periodic mesh stiffness and backlash nonlinearity under uncertainty

Parametric uncertainties play a critical role in the response predictions of a gear system. However, accurately determining the effects of the uncertainty propagation in nonlinear time-varying models of gear systems is awkward and difficult. This paper improves the interval harmonic balance method (IHBM) to solve the dynamic problems of gear systems with backlash nonlinearity and time-varying mesh stiffness under uncertainties. To deal with the nonlinear problem including the fold points and uncertainties, the IHBM is improved by introducing the pseudo-arc length method in combination with the Chebyshev inclusion function. The proposed approach is demonstrated using a single-mesh gear system model, including the parametrically varying mesh stiffness and the gear backlash nonlinearity, excited by the transmission error. The results of the improved IHBM are compared with those obtained from the scanning method. Effects of parameter uncertainties on its dynamic behavior are also discussed in detail. From various numerical examples, it is shown that the results are consistent meanwhile the computational cost is significantly reduced. Furthermore, the proposed approach could be effectively applied for sensitivity analysis of the system response to parameter variations.     

Nonlinear dynamics of a spur gear pair with force-dependent mesh stiffness

Time-varying mesh stiffness is one of the main excitation sources of a gear system, and it is also considered as an important factor for the vibration and noise of gears. Thus, this excitation is usually taken as an input into the gear dynamic model to obtain the system dynamic responses. However, the mesh stiffness of a gear pair is actually nonlinear with respect to the dynamic mesh force (DMF) that fluctuates during the operation of gears. Therefore, the dynamic model of gears with the quasi-static mesh stiffness calculated under a constant load is not accurate sufficiently. In this paper, a dynamic model of spur gear is established with considering the effect of the force-dependent time-varying mesh stiffness, backlash and profile deviation. Due to the nonlinear relationship between the mesh stiffness and the load for each tooth pair, it needs first to determine the load sharing among tooth pairs and then calculate the overall mesh stiffness of the gear pair. As the mesh stiffness and DMF are related, the mesh stiffness is no longer directly taken into the gear dynamic model as an input, but is jointly solved with the numerical integration process using the gear dynamic model. Finally, the dynamic responses predicted from the established gear dynamic model are compared with the experimental results for validation and compared with the traditional models to reveal their differences. The results indicate that the established dynamic model of spur gear transmission has a wider application range than the traditional models.     

DYNAMIC CHARACTERISTICS OF VIBRATION ISOLATION SYSTEM WITH CUBIC STIFFNESS AND HYSTERESIS 1)

包含立方刚度和Bouc-Wen 型滞回的隔振系统具有复杂的非线性动力学特性。系统无阻尼响应模型可基于无滞回恢复力建立,利用谐波平衡法和泰勒展开求得近似解析解。系统有阻尼响应模型可利用解析/数值联合方法求解,该方法基于谐波平衡法和Levenberg-Marquardt 迭代算法,对于滞回产生的多值非光滑函数项,先计算时域响应再通过快速傅里叶变换求解谐波项系数。上述方法在含水平绞制梁的非线性隔振系统分析中得到有效应用。分析表明,在Bouc-Wen 型滞回和立方刚度的综合影响下,隔振系统呈现渐软–渐硬特性,滞回阻尼和线性阻尼都可以有效抑制共振,但前者高频隔振效果优于后者。     

A review of space tether in new applications

Gear eccentricities are one of the practical types of the manufacturing errors that affect the dynamic performance of a planetary gear train (PGT). Previous research about the effects of the gear eccentricities is abundant, and many of them focus on the parallel shaft gear set. However, almost none of them have considered the influence of the gear eccentricities on the mesh stiffness. In fact, the existence of the gear eccentricities can change the center distance and the mesh positions of a meshing gear pair, which will directly affect the mesh stiffness. Situation can be even more complex for the PGT with either sun gear eccentricities or planet gear eccentricities or both of them. Based on that, a new dynamic model of a PGT with gear eccentricities is established. The planar motions of the PGT and the mesh stiffness are integrated and solved simultaneously where the mesh stiffness is determined by the actual mesh positions of the meshing gear pair. The mesh stiffness is calculated by the energy potential method. The time-varying center distance caused by the gear eccentricities is also considered, which can result in the change of line of action, pressure angle, contact ratio and mesh positions. The influence of gear eccentricities on the dynamic performance of a 4-planet PGT is studied. Some useful results are derived at last.     

Semi-analytical solution for a system with clearance nonlinearity and periodic excitation

Many dynamical systems such as gears, tire-pavement, automotive brakes, and cam-follower have clearance nonlinearity and excitation, which are periodic in nature. It is essential to accurately predict the steady-state response of these systems using contact-mechanics-based model for understanding their nonlinear dynamic behavior. Among the methods available to theoretically solve the system’s nonlinear governing equation(s), a semi-analytical technique such as the harmonic balance method (HBM) is preferred over numerical approaches for various reasons, including accuracy. An HBM formulation that can predict the fundamental, sub-, and super-harmonic solutions is presented here. As multiple variants of HBM exist in the literature, this work focuses on comparatively evaluating the most appropriate variant for the system under consideration. Since the system has multiple discontinuities in terms of contact stiffness and damping forces, these have to be smoothed precisely to be utilized in the HBM. Hence, a novel smoothing function was proposed and evaluated against other existing smoothing functions in literature based on various criteria. Next, the most applicable HBM variant was selected with reference to steady-state solutions from numerical methods. The predictions from the selected HBM variant were validated against the results furnished in the literature for a similar system. Finally, the nonlinear frequency response of the system with multiple discontinuities was estimated using the selected HBM and found to be in good agreement with numerical results.

     

Bifurcation and chaos analysis of multistage planetary gear train

A nonlinear time-varying dynamic model for a multistage planetary gear train, considering time-varying meshing stiffness, nonlinear error excitation, and piece-wise backlash nonlinearities, is formulated. Varying dynamic motions are obtained by solving the dimensionless equations of motion in general coordinates by using the varying-step Gill numerical integration method. The influences of damping coefficient, excitation frequency, and backlash on bifurcation and chaos properties of the system are analyzed through dynamic bifurcation diagram, time history, phase trajectory, Poincaré map, and power spectrum. It shows that the multi-stage planetary gear train system has various inner nonlinear dynamic behaviors because of the coupling of gear backlash and time-varying meshing stiffness. As the damping coefficient increases, the dynamic behavior of the system transits to an increasingly stable periodic motion, which demonstrates that a higher damping coefficient can suppress a nonperiodic motion and thereby improve its dynamic response. The motion state of the system changes into chaos in different ways of period doubling bifurcation, and Hopf bifurcation.     

Nonlinear dynamics of idler gear systems

This work examines the nonlinear, parametrically excited dynamics of idler gearsets. The two gear tooth meshes provide two interacting parametric excitation sources and two possible tooth separations. The periodic steady state solutions are obtained using analytical and numerical approaches. Asymptotic perturbation analysis gives the solution branches and their stabilities near primary, secondary, and subharmonic resonances. The ratio of mesh stiffness variation to its mean value is the small parameter. The time of tooth separation is assumed to be a small fraction of the mesh period. With these stipulations, the nonsmooth separation function that determines contact loss and the variable mesh stiffness are reformulated into a form suitable for perturbation. Perturbation yields closed-form expressions that expose the impact of key parameters on the nonlinear response. The asymptotic analysis for this strongly nonlinear system compares well to separate harmonic balance/arclength continuation and numerical integration solutions. The expressions in terms of fundamental design quantities have natural practical application.     

齿轮系统非线性振动研究进展

围绕圆柱齿轮系统的参数振动和间隙非线性振动问题, 较为详细地评述了20年来国 际上的研究进展情况. 文中首先说明了齿轮系统啮合过程非线性振动的基本概念, 包括基本 的力学模型、数学模型、不同类型的分析系统和求解方法; 然后分别评述了时变轮齿啮合刚 度参数振动问题和齿侧间隙非线性振动问题的研究进展. 此后讨论了同时 包含齿侧间隙和时变啮合刚度时齿轮非线性振动问题方面的研究. 最后,建议了齿轮系统 非线性振动方面今后的研究重点.     

Nonlinear dynamic characteristic of a face gear drive with effect of modification

Face gear drive is one of the main directions of research for aeronautical transmission for its advantages, but the vibration induced gear noise and dynamic load are rarely involved by researchers. The present work examines the complex, nonlinear dynamic behavior of a 6DOF face gear drive system combining with time varying stiffness, backlash, time varying arm of meshing force and supporting stiffness. The mesh pattern of the face gear drive system is analyzed when the modification strategy is applied and the effect of modification on the dynamics response, the time varying arm of meshing force based on the TCA is deduced. The dynamic responses of the face gear drive system show rich nonlinear phenomena. Nonlinear jumps, chaotic motions, period doubling bifurcation and multiple coexisting stable solutions are detected but different from the spur and bevel gear dynamics, which don’t occur near primary and higher harmonic resonance.     

Dynamic characteristic analysis of spur gear system considering tooth contact state caused by shaft misalignment

The effect of gear contact state change due to shaft misalignment on meshing stiffness is usually neglected in the traditional stiffness calculation model with misalignment error, the further influence mechanism of shaft misalignment on gear dynamic characteristics is also unclear. To address these shortcomings, a new mesh stiffness calculation model with misaligned gear considering the effects of tooth contact state is proposed by combining the improved loaded tooth contact analysis (LTCA) model. Then the effects of tooth contact state changes aroused by shaft misalignment on the meshing stiffness excitation are investigated. Moreover, a dynamic model of the misaligned gear system with 8 degrees of freedom (DOF) is established, and based on which the dynamic characteristics of the gear system are investigated and verified by experiment. The study results indicate that the proposed model can be used to evaluate the stiffness excitation and dynamic characteristics of the misaligned gear system with the tooth contact state taken into consideration. This study can provide a theoretical method for evaluating and identifying shaft misalignment errors.

     

Nonlinear behavior analysis of geared rotor bearing system featuring confluence transmission

In this paper, the nonlinear vibration characteristics of geared rotor bearing system and the interactions among gears, shafts, and plain journal bearings were studied. First, with the consideration of backlash, transmission error, time-varying mesh stiffness, and layout parameters, the dynamic model of geared rotor bearing system featuring confluence transmission was proposed. The nonlinear oil-film forces were computed with the Reynolds equation for finite-length journal bearings. Second, the responses of meshing vibration and bearing vibration were discussed. The numerical results revealed that the system exhibited a diverse range of periodic, sub-harmonic, and chaotic behaviors. Under different ranges of rolling frequency, the system got into chaos state through different roads. Moreover, in lower frequency, meshing vibration showed coexist of different periodic motions. Lastly, couplings of nonlinear oil-film force and nonlinear gear mesh force were discussed through a range of rolling frequencies. Gear-bearing dynamic interactions were demonstrated through the analysis of dynamic gear loads and dynamic bearing loads, and the coupling effect behaved different when rolling frequency changed.     

The influence of variable stiffness of teeth on dynamic loads in single-gear transmission

Summary In this paper, the influence of the variable stiffness of mating gear teeth on dynamic loads occurring between teeth in a single-gear transmission is investigated using a discrete-continuous model consisting of two torsionally deformable ponderable shafts and four rigid bodies. The stiffness is described by a harmonic function of time. Considerations by means of the wave method enable to determine dynamic loads in steady as well as in transient states. Numerical calculations are concentrated on the determination of the amplitudes of dynamic loads on gear teeth with respect to revolution per minute. Received 4 March 1997; accepted for publication 12 September 1997     

Autoparametric amplification of two nonlinear coupled mass–spring systems

The gearboxes of machines generally operate under a time-varying state rather than under steady-state conditions. However, it is difficult to investigate the nonlinear dynamics of a time-varying gear system. A gear system model of a railway vehicle was proposed in consideration of its time-varying mesh stiffness, nonlinear backlash, transmission error, time-varying external excitation, and rail irregularity. To obtain the nonlinear behaviors of a time-varying stochastic gear system, a quasi-static analysis was performed to observe its doubling-periodic bifurcation, chaotic motion, and transition from a lower to a higher power periodic motion. Based on the energy comparison results, the time-varying stochastic gear system was degraded to a time-varying system to simplify the calculation. Furthermore, the nonlinear response of the time-varying system was computed using the Runge–Kutta method and was compared with the results of a quasi-static analysis that employed a short-time Fourier transform method. The results of the quasi-static analysis were consistent with the results of the time–frequency analysis for the time-varying gear system except for the result at 3180 r/min, which represented a short period wherein the process transitioned to chaos. Hence, the comparison demonstrates the applicability of the quasi-static analysis for the nonlinear behavior analysis of a time-varying stochastic system.     

Bifurcation of multi-freedom gear system with spalling defect

This study focuses on the bifurcation characteristics of the four degree-of-freedom gear system with local spalling defect to explore the spalling nonlinear dynamic mechanism. The dynamic model of the gear system with spalling defect, time-variant mesh stiffness, and nonlinear clearance is established to investigate the effect of spalling defect on mesh stiffness and dynamic bifurcation. The primary resonance and internal resonance responses of the spalling model are analyzed by the averaging method, and the bifurcation characteristics with the evolvement of spall and internal excitation are studied by employing the singularity theory for the two-state variable system, which reveal the different bifurcation characteristics caused by the spalling defect. The results obtained herein can provide a theoretical basis to spalling fault diagnosis of gearbox.     

Phase Shift Adjustment for Harmonic Balance Method Applied to Vibro-impact Systems

This work addresses the phase shift adjustment between the external forcing and the responses for strongly non-linear dynamic systems calculated by Harmonic Balance Method (HBM). The HBM offers fast and robust solutions for strongly non-linear systems operating in periodic regimes, however, the phase information when applying the harmonic balance method is lost. In this paper, a practical scheme for calculating the phase difference for a piecewise oscillator mimicking a vibro-impact system is proposed.     

Vibration of two beams connected by nonlinear isolators: analytical and experimental study

To study the coupling vibration of nonlinear isolators and flexible bodies, test rigs of two flexible beams connected by wire mesh isolators are constructed and investigated both experimentally and analytically. A five-parameter polynomial model of wire mesh isolators is derived by identifying parameters in the frequency domain with the sine-sweep test. For obtaining the parameters that are valid in a wide range of frequency, a numerically assisted identification method is developed. With this model, the vibration of two flexible beams connected by wire mesh isolators is studied. The frequency response is obtained analytically by employing the Green’s function method and harmonic balance method. Sine-sweep test results with three test rigs show good coherence with the corresponding numerical results. With obtained experimental results and numerical results, effect of connection parameters is studied in detail. It is found that traditional design rules for isolators are no longer effective and the coupling vibration must be investigated in the design phase. Another phenomenon is that the damping has a function of weakening the effect of nonlinear stiffness. Nonlinear stiffness and nonlinear damping can decrease the transmissibility along with the increase of the excitation level.     

An Alternate Method to the Alternating Time-Frequency Method

A variational approach is developed which permits the calculation of thesteady-state time domain response of nonlinear ordinary differentialequations (ODE). Unlike numerical integration, transient calculationsare avoided and unlike harmonic balance, all calculations are performedin a single domain, namely the time domain. The relationships areestablished between the developed method and existing techniques such asfinite element in time (FET), standard finite differences (FD) and theharmonic balance method (HBM). The proposed technique also includes anarclength continuation algorithm allowing efficient parametric studiesto be performed. Local stability of the solutions is also assessed.     

Stochastic Vibration Model of Gear Transmission Systems Considering Speed-Dependent Random Errors

A dynamic and stochastic simulation model is developed for analyzing the vibration of gear transmission systems with consideration of the influence of the time-variant stiffness, loads, and gear transmission errors. The gear transmission system is viewed as a non-linear, time-correlated and stationary stochastic system. The transmission errors of gears are decomposed into harmonic and random components based on the spectral analysis. To simulate the random component, a second order Markov process with time-variant parameters considering influence of rotational speed is proposed and the method to determine the model parameters based on the random error of measured gear transmission error is developed. A simulation system is developed. The input to the simulation system is a white Gaussian noise process and harmonic errors, and the output is the rotational vibration acceleration of gears. Experiments are carried out to verify the proposed model. The influences of the random error on vibration acceleration are examined using the developed simulation system.     

基于时变啮合刚度的变位齿轮系统热弹流润滑研究

为探究动载荷作用下变位齿轮系统的热弹流润滑特性,综合考虑齿轮变位和时变啮合刚度的影响,基于动力学理论,建立了齿轮的六自由度摩擦动力学模型,分析振动与静载荷作用下变位齿轮系统的热弹流润滑特性. 研究表明:与其他传动类型相比,正传动齿轮系统的润滑效果最佳,轮齿间可以形成较厚的润滑油膜,轮齿间的摩擦系数、油膜的最高温升最小,并且,随着两齿轮变位系数和的增大,润滑状况不断得到改善,热胶合承载能力增强;变位系数增加使齿轮系统的刚度增大,但同时降低了油膜的刚度.