Monolithic integration technique for microlens arrays with infrared focal plane arrays

Based on scalar diffraction theory, 8-phase-level 256×290 element diffractive microlens arrays with lenslet dimension of 50×33 μm² have been fabricated on the back side of PtSi infrared focal plane arrays. The design and fabrication process are discussed. The measurement results indicate that the imaging quality has been greatly improved and the ratio of the signal-to-noise of the infrared focal plane array integration with microlens array is increased by a factor of 2.5.     

紫外衍射微透镜阵列的设计与制备

为了提高紫外焦平面阵列的填充因子,可以通过微透镜阵列与紫外焦平面阵列的集成,以改善紫外焦平面阵列的探测性能。根据标量衍射理论设计了用于日盲型紫外焦平面阵列的128×128衍射微透镜阵列,其工作中心波长为350nm,单元透镜F数为F/3.56。采用组合多层镀膜与剥离的工艺方法制备了128×128衍射微透镜阵列,对具体的工艺流程和制备误差进行了分析,测量了衍射微透镜阵列的光学性能。实验结果表明:衍射微透镜阵列的衍射效率为88%,与理论值95%有偏差,制备误差主要来自对准误差和线宽误差。紫外衍射微透镜阵列具有均匀的焦斑分布,与紫外焦平面阵列单片集成能较好地改善器件的整体性能。     

Hybrid Integration Between Long Focus Microlens Array and IR Detector Array

A special method, named step simulation method, is proposed for fabricating Si microlens array to improve the performance of infrared focal plane array (IR FPA). The focus length of rectangle-based multistep microlens array with element dimension of 40 µm×30 µm is 885.4 µm by the method, which is much longer than the focus length of microlens array fabricated by conventional Fresnel binary optics technique., The large-scale 256×256 element microlens array is hybridintegrated with the PtSi Schottky-barrier IR FPA by optical adhesive. The test results show that diffractive spot size of the microlens is 17 µm×15 µm and the average optical response of the IR FPA is increased by a factor of 2.4.     

Technique for Monolithic Fabrication of Microlens Arrays Integrated with Infrared CCD

Based on scalar diffraction theory, 8-phase-level 256×256 elements diffractive microlens array with element dimension of 50×33 μm2 have been fabricated on the back-side of PtSi(3～5 μm) infrared CCD. The measurement results indicated that the ratio of the signal-to-noise of the infrared CCD with microlens was increased by a factor of 2.8.     

用于红外焦平面的正方形孔径球面微透镜阵列研究

针对目前红外焦平面光敏阵列中存在的占空比小、光能利用率低的实际问题,展开了正方形孔径球面微透镜阵列制作及其与红外焦平面阵列集成应用的研究.本文从红外焦平面光敏阵列特点入手,对比分析了正方形孔径相比于传统圆形孔径微透镜阵列在光能利用上的优势.提出正方形孔径微透镜阵列激光直写变剂量曝光制作技术,建立光刻胶曝光数学模型和正方形球面微透镜面型函数,以此为基础,编制直写设备变剂量曝光控制软件;利用长春理工大的学复合坐标激光直写系统和等离子刻蚀机进行相关工艺实验,制作了阵列256×256、单元尺寸40×40 μm²、球面半径60 μm、单元间距1 μm的红外石英微透镜阵列;并将其与相应阵列的碲-镉-汞红外光敏阵列进行集成.结果表明:微透镜的占空比达到95%,红外焦平面光能利用率从原来的60%提高到90% 以上.由此得出结论:变剂量曝光制作微透镜技术是可行的,正方形孔径球面微透镜阵列代替圆形孔径微透镜阵列,对于提高红外探测器的灵敏度、信噪比、分辨率等性能具备明显优势.     

Technique for Monolithic Fabrication of Microlens Arrays Integrated with Infrared CCD

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Electrically controllable microlens array fabricated by anisotropic phase separation from liquid-crystal and polymer composite materials

Anisotropic phase separation has been used to fabricate an electrically switchable microlens array from nematic liquid crystals. Nematic liquid-crystal-based microlens arrays have been built with diameters of approximately 400 microm and natural focal lengths as small as 1.6 mm. The focal length of each microlens in the array can be changed in milliseconds by an applied electric field. These devices, which have no internal substructures to scatter light, offer higher efficiency and greater light throughput than polymer dispersed devices.     

小F数衍射微透镜阵列光学性能研究

本文基于小光点扫描,在国内首次提出了一种测试小F数衍射微透镜阵列光学性能的方法.利用光通信用半导体激光器和探测器建立了一套测试系统,并对所研制的大阵列,小单元尺寸的多相位菲涅耳衍射微透镜阵列的衍射效率和点扩散函数进行了测试.结果表明,衍射微透镜实际衍射光斑比理论衍射受限光斑扩展不大,8相位和16相位石英微透镜的衍射效率分别高达80.2%和87.5%,说明本实验室对多相位的设计理论和制作工艺已基本掌握,满足应用的要求.     

Design, Fabrication, and Integration Technology of Large-Scale Microlens Array for Infrared Charge Coupled Device Application

Infrared charge coupled device (IRCCD) integration with microlens array is an effective method for improving the detecting sensitivity of IRCCD sensors. In this paper, we present the diffractive microlens array (MLA), which is manufactured by the submicron photolithography technology and magnetically enhanced reactive ion etching (MERIE) on infrared quartz substrate. The integration procedure between microlens array and PtSi Schottky-barrier IRCCD chip is introduced in detail. The optical response of IRCCD sensor with microlens array is tested and the average response increases 0.23 in the spectral range of 1.25.0 m. The measuring results show that the large-scale diffractive microlens array is able to improve the detecting sensitivity of IRCCD and that the integration technology mentioned is available.     

硅化铂肖特基势垒红外焦平面列阵及其发展

介绍PtSi肖特基势垒红外焦平面列阵的工作原理,分析探测器的最佳化结构,评述国内外肖特基势垒红外焦平面列阵的发展。     

用于红外焦平面的正方形孔径球面微透镜阵列研究

针对目前红外焦平面光敏阵列中存在的占空比小、光能利用率低的实际问题,展开了正方形孔径球面微透镜阵列制作及其与红外焦平面阵列集成应用的研究.本文从红外焦平面光敏阵列特点入手,对比分析了正方形孔径相比于传统圆形孔径微透镜阵列在光能利用上的优势.提出正方形孔径微透镜阵列激光直写变剂量曝光制作技术,建立光刻胶曝光数学模型和正方形球面微透镜面型函数,以此为基础,编制直写设备变剂量曝光控制软件;利用长春理工大的学复合坐标激光直写系统和等离子刻蚀机进行相关工艺实验,制作了阵列256×256、单元尺寸40×40μm2、球面半径60μm、单元间距1μm的红外石英微透镜阵列;并将其与相应阵列的碲-镉-汞红外光敏阵列进行集成.结果表明:微透镜的占空比达到95%,红外焦平面光能利用率从原来的60%提高到90%以上.由此得出结论:变剂量曝光制作微透镜技术是可行的,正方形孔径球面微透镜阵列代替圆形孔径微透镜阵列,对于提高红外探测器的灵敏度、信噪比、分辨率等性能具备明显优势.     

Monolithic Integration of Diffractive Microlens Arrays and Infrared Focal Plane Arrays

Monolithic integration method has been demonstrated to increase the fill factor of the infrared focal plane arrays (IRFPA). Which is consists of 256×256 Pt-Si schottky barrier charge coupled devices(CCD) operation in 3-5m IR region. The relative silicon 256×256 element diffractive microlens arrays have been fabricated on the back side of the substrate of the IRFPA using binary optics technology. The aligning process between IRFPA and microlens arrays on each side of the substrate has been completed by IR mask aligner. The testing results show that the imaging quality is very good and the average optical response of the IR FPA is increased by a factor of 3.0, which is improved by about 25% compared with the hybrid integration method in the previous work.     

Confocal microscopy with a refractive microlens-pinhole array

The stable setup of a confocal arrangement consisting of a combination of a refractive microlens and a pinhole array is presented. The focal plane of the microlenses lies at the rear surface of the substrate in the pinhole plane. By using a microscope objective one can image the stop array onto the object at a reduced size. Surface profiles of refractive and diffractive optical elements were measured with the help of this confocal microscope.     

Monolithic integration technology between microlens arrays and infrared charge coupled devices

In this paper, we develop an integration technology between Si microlens and 256(H)×256(V) element PtSi Schottky-barrier infrared charge coupled device (IR-CCD) to improve the optical responsivity of CCD sensor. The refractive microlenses with the pixel size of approximately 28×28 μm² is directly fabricated on the backside of CCD substrate to focus the incident irradiation onto the active area. For the integration device the fill factor is improved by a factor of 2.1. As a result, the IR-CCD image sensors operating at 77 K indicate an approximate 0.06–0.4 increase in relative optical responsivity in the spectral range of from 1 to 5 μm. CCD imaging quality with microlens has been improved comparing to that without microlens to a great extent.     

衍射微透镜列阵的研究与应用

本文研究了衍射微透镜列阵的设计与制作工艺方法，在此基础上研制出一系列衍射微透镜列阵，衍射效率均大于８５％，在深紫外、可见及红外波前传感器中得到了成功应用。     

Ultrathin Planar Microlens Arrays Based on Geometric Metasurface

Ascribing to the properties of two dimensional parallel focusing and imaging, low propagation loss, integration and miniaturization, microlens array has been widely used in imaging, optical communication, organic light emitting devices, adaptive optics, photolithography, biomedical and other applications. However, the existing traditional microlens array suffers from difficulty in fabrication, large‐thickness, curved surface, non‐uniformity of light spots, or requirement of additional discrete components to control the microlens. Herein, a planar microlens array is experimentally demonstrated based on the geometric metasurface. The single microlens is composed of space‐variant subwavelength metallic gratings with high polarization conversion efficiency and thus exhibits gradient phase distribution. The focused spot diameter of 22.5 μm with radius of 350 μm, focal length of 1 cm and the light spots intensity uniformity of 0.9885 (standard deviation 0.0115) at the focal plane are obtained. Moreover, the broadband property of microlens array is also confirmed. The novel design strategy for microlens array would facilitate the miniaturization of optical devices and be easily integrated in the optical interconnected devices.     

Design and Fabrication of Silcon Microlens with Low SAG for 528(H) × 528(V) Infrared Charge-Coupled Device Application

Microlens array is an important optical element to improve the photosensitivity of charge-coupled device (CCD). In this paper, a monolithic integration technology between microlens and 528 × 528 element PtSi Schottky-barrier infrared charge-coupled device (IRCCD) with a pixel size of 30m × 30m has been developed. The microlens array with low sag and long focal length is designed based on geometrical optics theory. It is directly formed on the back side of the substrate in IRCCD chip using successive photolithography and A⁺ ion beam etching (IBE) technology. The microlens array is characterized by both surface stylus and point spread function (PSF). The experiment results of integration device between IRCCD and microlens array indicate that the optical signal response is improved obviously and a responsivity increase by a factor of 1.8 in the operation band.     

凹折射微透镜阵列的离子束刻蚀制作

利用光刻热熔成形工艺及离子束刻蚀制作 12 8× 12 8元凹微透镜阵列。所制硅及石英凹微透镜的典型基本图形分别为凹球冠形、凹柱形和矩顶凹面形。分析了在光致抗蚀剂柱凹微透镜图形制作过程中的膜系匹配特性 ,与制作该种微透镜有关的光掩模版的主要结构参数 ,以及光致抗蚀剂掩模工艺参数的控制依据等。探讨了在凹微透镜器件制作基础上利用成膜工艺开展平面折射微透镜器件制作的问题。采用扫描电子显微镜 (SEM)和表面轮廓仪测试了所制石英凹微透镜阵列的表面微结构形貌。给出了所制石英凹微透镜阵列远场光学特性的测试结果。     

原子力显微镜加工红外微透镜阵列的研究

提出了利用原子力显微镜灰阶阳极氧化方法加工Si、Ge、GaAs等晶体材料为基础的红外微透镜阵列.加工了3×3的红外硅微透镜阵列,微透镜的高度和表面直径重复性误差分别为0.2nm和6.0 nm,微透镜的平均曲率半径为510.8 nm.分析了原子力显微镜加工红外微透镜产生面型结构误差的原因,并提出了减小面型结构误差的方法.利用此种方法加工的折射、衍射和混合红外微透镜阵列可以进一步缩小红外成像系统的尺寸.     

Broadband dispersion characteristics of diffractive microlenses based on the finite-difference time-domain method

The broadband dispersion characteristics of diffractive microlenses are studied using the finite-difference time-domain (FDTD) method. The distributions of the diffracted electric fields obtained through a diffractive microlens are presented for illumination wavelengths ranging from 0.35 to 1.30 μm, along with the corresponding broadband dispersion curves. It is shown that both the principal focal length and the diffracted order of the principal focal point are dependent on the illumination wavelengths. The broadband dispersion characteristics of a diffractive microlens may be used to optimise light coupling for a broadband optical fibre source.