Abstract: | Heat-resistant polymers which are processable into void-free components and suitable for composite applications have been synthesized by thermal/chemical polymerization of four newly developed bisimido-bisphthalonitriles containing silicon, ether, carbonyl, and hexafluoroisopropylidene groups. Thermal polymerization involving addition reactions was performed at 200–275°C for 2–10 h and then post-curing at 310°C for 10 h. Polymers VI, VII, VIII , and IX were obtained. The thermal polymerization was monitored using infrared spectroscopy. Thermal polymerization was also carried out in the presence of an aromatic diamine. A polyhexasocyclane ( V ) was synthesized by condensation polymerization of ether containing bisimido-bisphthalonitrile with 4,4′-diaminodiphenyl ether in solvent phenol. The synthesized polymers were evaluated for thermal stability using dynamic thermogravimetric analysis (TGA). Polymers VII, VIII, IX , and X showed thermal decomposition temperature in the range of 475–500°C in nitrogen and air atmosphere. The char yield of the polymers was in the range of 60–69% in nitrogen at 800°C. This study indicated that synthesized thermosetting polymers from ether and keto containing bisimido-bisphthalo-nitrile are potential candidates for development of graphite composites. © 1993 John Wiley & Sons, Inc. |