Synthesis of magnetic and lightweight hollow microspheres/polyaniline/Fe3O4 composite in one-step method

After hollow microspheres (HM) were surface modified, a layer of electromagnetic polyaniline/Fe₃O₄ composite (PAN/Fe₃O₄) was successfully grafted onto the surface of the self-assembled monolayer coated HM, resulting in HM/PAN/Fe₃O₄ composites. In this approach, γ-aminopropyltriethoxy silane was adopted to form a well-coating monolayer with amino groups for the graft polymerization of aniline, which played an important role in fabricating the core-shell structure. FeCl₃ was used as the oxidant not only for aniline to form PAN, but also for FeCl₂ to prepare the magnets. The structure, morphologies, and magnetic properties of the as-prepared samples were characterized by scanning electron microscopy, Fourier transform infrared spectroscopy, X-ray diffraction and vibrating sample magnetometer. The results indicated that the HM/PAN/Fe₃O₄ composites possess low density (ρ < 1.0 g/cm³), controllable morphology, and good magnetic properties at room temperature (saturation magnetization Ms = 8.32 emu g⁻¹ and coercive force Hc ≈ 0).