Crystallization of Gels in the Apatite-Mullite System

Crystallization processes in gels of the apatite-mullite system were studied to obtain information for the synthesis of bioglass-ceramics and composite materials. SiO2-sol, Al(NO3)3·9H2O, Ca(NO3)2·4H2O, (NH4)3PO4·3H2O and CaF2 were used as precursors. CaF2 was added before and after gelation. Mixtures of mullite gel-glass and fluorapatite in the range 10 to 90 mol% were investigated for synthesis of composites. All the samples were heat treated at different temperatures in the range 950–1250°C and the structural changes were established using X-ray diffraction and IR-spectroscopy. When the gels were treated at 1050°C and at 1150°C, the main crystalline phases found were fluorapatite and mullite independent of the CaF2 content and the manner of its addition. At 1250°C the relative amounts of fluorapatite and mullite decrease and gehlenite appears. Composite materials containing fluorapatite and mullite as main crystalline phases can be obtained only when the content of mullite gel-glass in the initial mixture is more than 60 mol%.