Effect of Process Variable on the Gelation Time of Sulfonated Polyacrylamide Nanocomposite Hydrogel

Among the methods available to reduce water production during oil recovery, injecting a gelling system composed of a polymer and a crosslinker has been widely used. In this study, a Plackett-Burman design was used for screening a large number of factors such as concentrations of polymer, crosslinker, pH, temperature, and presence or absence of NaCl, CaCl₂, MgCl₂, KCl, thiourea, sodium lactate, and nanoclay on the gelation time of sulfonated polyacrylamide nanocomposite hydrogels by rheological tests. Among these factors, temperature, pH, and CaCl₂ concentration were found to have the greatest effect on the gelation time. The effects of these three factors and their interactions on the gelation time were then determined by using central composite design of response surface method. As a result, the interactions of CaCl₂ concentration with temperature and pH were considerably more than the interactions of pH and temperature on the gelation time. At low pH (3 < pH < 7), the gelation time decreased by decrease of pH while at CaCl₂ concentration of 3750–11250 ppm and at 7 < pH < 11, the gelation time increased with the increase of pH. It was found that temperature was the most effective parameter to control the gelation time.