The influence of char surface oxidation on thermal annealing and loss of combustion reactivity

Thermal annealing associated with heat treatment of coal chars affects gasification reactivity and levels of unburned carbon in residual ash from coal-fired furnaces. The present study addresses the effect of char surface oxidation, occurring upon exposure to oxygen, on the course of thermal annealing, and related loss of combustion reactivity. This goal is pursued by comparing the extent of thermal annealing suffered by coal char upon heat treatment in a nitrogen atmosphere with that of chars that underwent oxidation prior to or during heat treatment. Oxidation of char was accomplished by supplying single or multiple pulses of air during the heat treatment, which were sufficient to oxidize the char surface but small enough to limit carbon gasification to less than 5%. The extent of thermal annealing was characterized both in terms of the loss of combustion reactivity and of the development of structural anisotropy of char samples, investigated by HRTEM. Results of the present study confirm that heat treatment reduces oxyreactivity of char samples, the effect being more pronounced at temperatures exceeding 1200 °C. Oxidation of samples mitigates the effects of heat treatment, as demonstrated by the smaller loss of gasification reactivity and by the more limited development of structural anisotropy of oxidized samples. Correspondingly, elemental analysis of samples indicates the formation of stable surface oxides upon oxidation, that are subsequently desorbed upon heat treatment. At temperatures exceeding 1200 °C, the effect of oxidation vanishes. Results are analysed and discussed in the light of the possible hindrance of thermal annealing due to the formation of stable surface oxides and of the parallel modifications occurring to the ash constituents.