钙钛矿光伏电池封装材料与工艺研究进展

钙钛矿太阳能电池作为第3代新概念太阳能电池,具有高光电转换效率、低成本和可柔性加工等优点,近年来发展迅速,其光电转换效率从一开始的3.8%增长到近期的25.5%,逐渐比肩硅电池,已接近商业化应用水平。目前,实现钙钛矿太阳能电池产业应用的关键环节在于电池封装,它不仅可以解决钙钛矿光伏器件稳定性问题,还可以实现电池安全、环保和延长使用寿命等要求。结合近十几年来钙钛矿光伏电池封装材料和封装工艺两方面的发展现状,文中介绍了钙钛矿电池封装领域取得的成果和存在的不足,讨论了目前现有封装技术的优缺点,以及它们适用的不同器件类型。着重在不同温度湿度条件下,比较了不同封装材料性能、封装工艺条件对钙钛矿电池效率及稳定性的影响,归纳出影响钙钛矿电池薄膜封装效果的3个关键因素： 聚合物的弹性模量、水蒸气透过率、加工温度。比较了不同聚合物薄膜封装材料适宜的加工温度、优缺点及加工成本。可以看出,随着钙钛矿光伏电池工业化需求的强烈增长和人们对其封装材料研究的不断深入,研究适合大面积生产和光伏建筑一体化的新型功能聚合物封装材料将是必然趋势。     

Three-dimensional viscoelastic simulation of coextrusion process: comparison with experimental data

 Three-dimensional numerical simulation of viscoelastic coextrusion process has been performed and numerical results were compared with the experimental data of Karagiannis et al. (1990). By varying the magnitude of the second normal stress difference and its ratio of Fluid I and Fluid II, we were able to control the interface profile and the degree of encapsulation along the downstream direction. By increasing the parameter α (α_Fluid I=α_Fluid II) from 0.1 to 0.4 in the Giesekus model and increasing the α ratio (α_Fluid Iα_Fluid II) between Fluid I and Fluid II from 2.0 to 4.0 in the permissible range of realistic polymeric systems, the interface profile and the degree of encapsulation along the downstream direction were fitted with the experimental results. There was little difference between the numerical results and the experimental data in the interface profile and the degree of encapsulation along the downstream direction when the α ratio was set to 3.0 (0.3:0.1). Fluid I with larger magnitude of the second normal stress difference protrudes into Fluid II with smaller magnitude of the second normal stress difference around the symmetric plane, while Fluid II wraps around Fluid I near the side walls. As the ξ ₁ ratio (ξ _{1 ,Fluid I}ξ _{1 ,Fluid II}) increases from 1.0 to 3.0 for the two-mode Phan-Thien and Tanner model, it was found that the curvature of the interface profile increased, and the difference between the numerical results and the experimental data in the interface profile and the degree of encapsulation along the downstream direction was almost negligible when the ξ ₁ ratio was set to 3.0 (0.54:0.18). Although the parameters of viscoelastic models were fitted by using the shear viscosity data only, quantitative agreements between the numerical results and the experimental coextrusion data were quite satisfactory. Received: 24 April 2001 Accepted: 5 June 2001     

Fragrance encapsulation in polymeric matrices by emulsion electrospinning

We present the successful application of emulsion electrospinning for the encapsulation of a model for highly volatile fragrances, namely (R)-(+)-limonene in a poly(vinyl alcohol) (PVA) fibrous matrix. The influence of the emulsion formulation and of its colloidal properties on the fiber morphology, as well as on the limonene encapsulation efficiency, is described. The release profile of the fragrance from the electrospun nanofibers over a fifteen days range shows that this type of nanofibrous matrices with a high fragrance loading capacity is of great potential for applications in various fields, such as cosmetics or food packaging.     

Ultrasound-assisted fast encapsulation of metal microparticles in SiO2 via an interface-confined sol-gel method

Although the traditional Stoˇber process-based methods are widely used for encapsulation of metal nanoparticles in SiO₂, these time-consuming methods are not effective for coating metal microparticles with a uniform SiO₂ layer of desired thickness. Herein, an ultrasound-assisted, interface-confined sol–gel method is proposed for fast encapsulation of metal microparticles in SiO₂, and the encapsulation of Sn microparticles is chosen as an example to illustrate its feasibility. The proposed method involves covering metal microparticles with liquid films that contain water, alcohol, surfactant (Span-80) and catalyst (NH₄F) and then ultrasonically dispersing these particles into cyclohexane, where tetraethylorthosilicate (TEOS) is added. To ensure the hydrolysis-condensation reactions of TEOS occurring at the particle-cyclohexane interface so that the formed SiO₂ is coated on the particles, the microparticles should be well dispersed into cyclohexane with the liquid films being not broken away from their surfaces. It is found that the assistance of probe sonication and the addition of surfactant are crucial to achievement of a good dispersion of metal microparticles in cyclohexane. And using high-viscosity alcohol (namely glycerol), controlling the volume ratio of water to alcohol and the amount of water, and choosing a suitable ultrasonic power are essential for preventing the formation of free SiO₂ (namely SiO₂ that is not coated on the particles), which is a result that the liquid films escape from the particle surfaces under ultrasonic cavitation. Our results have also revealed that the thickness of SiO₂ layer can be adjusted by changing the reaction time or the total amount of water. In particular, the thickness of SiO₂ layer can be easily raised by simply repeating the encapsulation procedure. Compared with the traditional Stoˇber process-based methods, the proposed method is time-saving (reaction time: about 30 min vs. more than 12 h) and extremely effective for coating microparticles with a continuous, uniform SiO₂ layer of desired thickness.     

Low temperature hermetic laser-assisted glass frit encapsulation of soda-lime glass substrates

Room temperature and low temperature (120 °C) laser-assisted glass frit bonding of soda-lime glass substrates are accomplished in this work. The locally laser melted bonding showed hermeticity with helium leak rate of <5×10⁻⁸ atm cm³ s⁻¹, maintaining its leak rate even after standard climatic cycle tests. Small size devices were bonded at room temperature while larger areas were sealed at the process temperature of 120 °C. The sealing parameters were optimized through response surface methodology that makes the process capable for further development regardless of device size.     

Ultrasonic encapsulation – A review

Encapsulation of materials in particles dispersed in water has many applications in nutritional foods, imaging, energy production and therapeutic/diagnostic medicine. Ultrasonic technology has been proven effective at creating encapsulating particles and droplets with specific physical and functional properties. Examples include highly stable emulsions, functional polymeric particles with environmental sensitivity, and microspheres for encapsulating drugs for targeted delivery. This article provides an overview of the primary mechanisms arising from ultrasonics responsible for the formation of these materials, highlighting examples that show promise particularly in the development of foods and bioproducts.     

Recent advances in biodegradable matrices for active ingredient release in crop protection: Towards attaining sustainability in agriculture

Climate changes, emerging species of plant pests, and deficits of clean water and arable land have made availability of food to the ever-increasing global population a challenge. Excessive use of synthetic pesticides to meet ever-increasing production needs has resulted in development of resistance in pest populations, as well as significant ecotoxicity, which has directly and indirectly impacted all life-forms on earth. To meet the goal of providing safe, sufficient, and high-quality food globally with minimal environmental impact, one strategy is to focus on targeted delivery of pesticides using eco-friendly and biodegradable carriers that are derived from naturally available materials. Herein, we discuss some of the recent approaches to use biodegradable matrices in crop protection, while exploring their design and efficiency. We summarize by discussing associated challenges with the existing approaches and future trends that can lead the world to more sustainable agricultural practices.     

Core‐Shell Structured Layered Lanthanide‐Organic Complexes with Stilbazolium‐type Dye Encapsulation for Multifunctional Performances

Host‐guest encapsulation of functional organic dye into a porous metal‐organic framework can give rise to the development of new functional materials. In this work, by intercalating the stilbazolium‐type dye (DEAST)I (4′‐diethylamino‐N‐methyl stilbazolium) into four lanthanide layered metal‐organic complexes (Ln‐LMOCs), i. e. {[Ln(BTB)(H₂O)₂]?3(DMF)?2(H₂O)}_n (Ln=La (1), Nd (2), Sm (3), Er (4)), four responsive (DEAST)I@Ln‐LMOC composites have been prepared, serving as multifunctional performance platform. The core–shell structures of (DEAST)I@Ln‐LMOC composites have been fully characterized by IR, UV/Vis, PXRD, SEM, TEM, TGA and ESR. Significantly, after intercalation of dyes, the (DEAST)I@Ln‐LMOC composites exhibit enhanced luminescent sensing properties in detecting Fe³⁺ with much higher water stabilities. The luminescent sensing behavior stems from the fluorescence resonance energy transfer (FRET) from the π‐electron‐rich BTB ligands to the Fe³⁺, and their higher water stabilities are induced by electrostatic interactions and lower porosity. Specially, the characteristic emissions of Sm³⁺ will not be affected after the encapsulation guest dyes, which provide a theoretical guide for the modulation of luminescence devices. Finally, better ion conductivities and diminished photocurrents can be achieved after the embedding of the functional organic dye. In all, the formation of (DEAST)I@Ln‐LMOC composites with core–shell structures can be utilized as a multifunctional platform with good stability.     

Correlation between chemical composition and radical scavenging activity of 10 commercial essential oils: Impact of microencapsulation on functional properties of essential oils

A comparative study was carried out on the essential oils of 10 aromatic plants that are extensively used in Egypt for their distinctive aroma and functional properties. Each essential oil (EO) was characterized by means of gas chromatography-mass spectrometry (GC–MS) analysis and evaluated for its radical scavenging activity by 2,2-diphenyl-1-picrylhydrazyl (DPPH) and 2,2-azinobis (2-ethyl-benzolhiaxoline-6-sulfonic acid)(ABTS) assays. The phenolic content of the 10 EOs was in the descending order: clove > thyme > majoram > basil > anise > chamomile > cinnamon > dill > ginger > rosemary. The radical scavenging activity of the EOs was correlated to the presence of phenolic compounds, such as eugenol, thymol, carvacrol and trans-anethol, or the synergism between the antioxidant activity of nonphenolic compounds such as terpinene-4-ol, α-terpinene, curcumene and chamazulene. Clove essential oil exhibited the highest oil content and radical scavenging activity so it was encapsulated, separately, in three coating materials. Sodium alginate showed the highest retention, encapsulation efficiency and loading capacity of clove EO. Microencapsulation in sodium alginate and chitosan improved the antioxidant activity and phenolic content of the encapsulated clove EO compared with carboxymethyl cellulose. The results support the possibility of using the encapsulated EOs as natural and easy handle antioxidants.     

Fabrication linalool-functionalized hollow mesoporous silica spheres nanoparticles for efficiently enhance bactericidal activity

To develop a novel food preservation technology for efficiently enhance bactericidal activity in a long term, hollow mesoporous silica spheres (HMSS) with regular nanostructures were applied to encapsulate natural organic antimicrobial agents. The chemical structures, morphologies and thermal stabilities of linalool, HMSS and linalool-functionalized hollow mesoporous silica spheres (L-HMSS) nanoparticles were evaluated by polarimeter, field emission scanning electron microscope (FE-SEM), transmission electron microscope (TEM), fourier transform infrared (FT-IR), thermal gravimetric analyzer (TGA), nitrogen adsorption-desorption, zeta potential and small angle X-ray diffraction (SXRD). The results show that the linalool was successfully introduced into the cavities of HMSS, and the inorganic host exhibited a high loading capacity of about 1500 mg/g. In addition, after 48 h of incubation, the minimum bactericidal concentrations (MBC) of L-HMSS against Escherichia coli (E. coli), Salmonella enterica (S. enterica) and Staphylococcus aureus (S. aureus), Listeria monocytogenes (L. monocytogenes) were decreased to be 4 (< 5) mg/mL and 8 (< 10) mg/mL, respectively. These results revealed linalool-functionalized hollow mesoporous spheres could efficiently improve the bactericidal activities of the organic component. Furthermore, SEM images clearly showed that L-HMSS indeed had an extremely inhibitory effect against gram-negative (E. coli) and gram-positive (S. aureus) by breaking the structure of the cell membrane. This research is of great significance in the application of linalool in nano-delivery system as well as food industry.