Development of chromium-free iron-based catalysts for high-temperature water-gas shift reaction

Chromium-free iron-based catalysts were prepared and studied in regard to their performance in the high-temperature water-gas shift reaction (HTS). The effects of various catalyst preparation variables (i.e., Fe/promoter ratio, pH of precipitation medium, calcination and reduction temperatures) and preparation methods were investigated. Aluminum is a potential chromium replacement in HTS catalysts. Further improvement in WGS activity of Fe–Al catalysts can be achieved by the addition of small amounts of copper or cobalt. Catalysts were characterized using BET surface area measurements, temperature-programmed reduction (TPR), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS). As a textural promoter, aluminum and chromium prevent the sintering of iron oxides and stabilize magnetite phase by retarding its further reduction to FeO and metallic Fe. The promotional effect of Cu is found to be strongly dependent on the preparation method.     

Electro-catazone treatment of an ozone-resistant drug: Effect of sintering temperature on TiO2 nanoflower catalyst on porous Ti gas diffuser anodes

Electrochemical heterogeneous catalytic ozonation (E-catazone) is a promising and advanced oxidation technology that uses a titanium dioxide nanoflower (TiO_2-NF)-coated porous Ti gas diffuser as an anode material. Our previous study has highlighted that the importance of the TiO_2-NF coating layer in enhancing OH production and rapidly degrading O₃-resistant drugs. It is well known that the properties of TiO_2-NF are closely related to its sintering temperature. However, to date, related research has not been conducted in E-catazone systems. Thus, this study evaluated the effect of the sintering temperature on the degradation of the O₃-resistant drug para-chlorobenzoic acid (p-CBA) using both experimental and kinetic modeling and revealed its influence mechanism. The results indicated that the TiO_2-NF sintering temperature could influence p-CBA degradation and OH production. TiO_2-NF prepared at 450 °C showcased the highest p-CBA removal efficiency (98.5% in 5 min) at a rate of 0.82 min⁻¹, and an OH exposure of 8.41 × 10⁻¹⁰ mol L⁻¹ s. Kinetic modeling results and interface characterization data revealed that the sintering temperature could alter the TiO₂ crystallized phase and the content of surface-adsorbed oxygen, thus affecting the two key limiting reactions in the E-catazone process. That is, ≡TiO₂ surface reacted with H₂O to form TiO₂-(OH)₂, which then heterogeneously catalyzed O₃ to form OH. Consequently, E-catazone with a TiO_2-NF anode prepared at 450 °C generated the highest surface reaction rate (5.00 × 10⁻¹ s⁻¹ and 4.00 × 10^-3 L mol^-1 s⁻¹, respectively), owing to its higher anatase content and adsorbed oxygen. Thus, a rapid O₃-TiO₂ reaction was achieved, resulting in an enhanced OH formation and a highly effective p-CBA degradation. Overall, this study provides novel baseline data to improve the application of E-catazone technology.     

Transport in ceria electrolytes modified with sintering aids: effects on oxygen reduction kinetics

Small (2 mol%) cobalt oxide additions to ceria-gadolinia (CGO) materials considerably improve sinterability, making it possible to obtain ceramics with 95–99% density and sub-micrometre grain sizes at 1,170–1,370 K. The addition of Co causes a significant shift of the electrolytic domain to lower pO₂. This modification to the minor electronic conductivity of the electrolyte material has influence on the cathodic oxygen reduction reaction. The impedance technique is shown to provide information not only about polarisation resistance, but also about the active electrode area from analysis of the current constriction resistance. It is demonstrated that this current constriction resistance can be related to the minor electronic contributions to total conductivity in these materials. A simple imbedded grid approach gives control of the contact area allowing the properties of the electrolyte materials to be studied. A much lower polarisation resistance for the Co-containing CGO electrolyte is observed, which can be clearly attributed to an increased three-phase reaction area in the Co-containing material, as a consequence of elevated p-type conductivity.     

Analysis by DSC of the drying and sintering processes of alkoxide-derived SiO2–ZrO2 gels

The drying and sintering processes of SiO₂–ZrO₂ alkoxide-derived gels have been studied by means of DSC technique. In the drying process, most part of water and alcohols are removed from the gels. For the SiO₂ gel such elimination occurs at the end of the drying process, however for the ZrO₂ gel this elimination occurs during the whole drying time. An intermediate behavior is observed for the binary system SiO₂–ZrO₂ gels. In the sintering process, the DSC technique allows to determine the elimination of water and alcohols retained within the structure (open or close pores) and the well-known hydroxyl condensation of silica gel between 700° and 800°C is also observed. The ZrO₂ gel shows the final hydroxyl condensation at the heating temperature of 600°C. For the binary SiO₂–ZrO₂ gels, the hydroxyl condensation has been associated to the activation energy needed for the dissociation of silica hydroxyls. This energy decreases with the ZrO₂ concentration in the gel resulting in a sintering treatment of 500°C leading to the entire hydroxyl condensation for the gel with 75% ZrO₂–25% SiO₂.

By studying the temperature of the DSC peaks, it is possible to know the temperature at which most part of water and alcohols are leaving the gel, and these results can be used in order to select the corresponding drying or sintering schedules for obtaining a well-fabricated material.     

The effect of the sintering atmosphere on the densification of B4C ceramics

Densification of boron carbide during sintering may be improved by a two-stage process, namely heating to 2000°C under vacuum and sintering at 2190°C under argon. This sintering regime allows achieving a relative density of the ceramic bodies fabricated from a fine powder higher than 95%. The nitrogen treatment of the boron carbide phase at 1900°C leads to the formation of the BN phase and precipitation of graphite. Vacuum treatment of these samples at 2000°C leads to decomposition of the boron nitride phase. The liberated free boron may again react with graphite to form in situ boron carbide particles. The experimental investigations of the sintering behavior of the boron carbide phase under various atmospheres supported the thermodynamic predictions regarding the phase transformation. No evidence, however, was found for enhanced sintering under a nitrogen atmosphere.     

Some aspects for sintering of β-rhombohedral boron

The investigation of sintering conditions for magnesiothermic amorphous boron (Mg_mB_n) powder is presented. The results of chemical and X-ray analyses of magnesiothermic boron (Mg_mB_n) indicate that it consists of amorphous boron MgB₁₂ and a lesser amount of β-rhombohedral boron. The Mg_mB_n-sintering process is determined by the conditions of amorphous boron transformation into β-boron (crystallization), such as the process of decomposition of MgB₁₂ followed by formation of the “new” centers of active elementary boron. As a result of the experimental investigations of this process the following three stages—thermal decompositions, crystallization and Mg_mB_n sintering—were combined into one sintering process with the sintered bodies as a result of it.     

Application of electromagnetic processing for development of high-performance sintered powder metal parts

Electromagnetic processing was used to study the effects of electro-magneto forming on the dimensional control and thermal stability of sintered powder metal (PM) parts. The investigation was carried out on sinter-hardened, low chromium-molybdenum bainitic steel. The results show an increase in the microhardness of about 14% for the electromagnetic processed parts compared to the as-sintered parts. This was attributed to the 2% increase in the density, 17% and 29% reduction in the volume fraction of porosity and width of the bainitic lath, respectively, due to the electromagnetic processing. Dimensional characterization was carried out using a vertically aligned push-rod dilatometer. After four thermal cycles of heating and cooling, at a controlled rate of 5 °C/min to 1000 °C, the electromagnetic processed parts exhibited reduced dimensional change of about 44% lower than for the as-sintered parts. This is significantly important for applications that demand high dimensional tolerance and performance, especially at elevated temperatures.     

热稳定单原子催化剂的理性构筑:从原子级结构到实际应用

80%以上的工业生产过程涉及催化,如化工生产、能源转换、制药和废物处理等等.催化剂的使用显著提高了生产效率,降低了生产成本,为国民经济、地球环境和人类文明的可持续发展做出了很大贡献.为了满足日益增长的生产需求和最大的经济效益,开发高效、稳定、低成本的新型催化剂已成为当务之急.金属中心负载在载体上的负载型金属催化剂因其较好的催化活性和相对较低的金属用量而受到广泛关注.研究发现,负载型结构可增强传热和传质并增加活性金属中心的分散度,从而影响催化性能.此外,负载金属的颗粒尺寸对催化剂的性能有很大影响.迄今为止,科学家们一直在通过减小金属颗粒尺寸和提高原子利用效率来提高催化剂的活性.原子级尺寸的颗粒通常表现出与大尺寸颗粒显着不同的物理和化学性质,而当活性位点的尺寸缩小到单个原子时,单原子催化剂的概念应运而生.对于单原子催化剂,金属原子中心通过配位被载体中的缺陷锚定,从而调整金属原子的电子云分布.这种配位调整使得单原子催化剂拥有与传统催化剂不同的性能.作为催化领域的新前沿,单原子催化剂已经在许多催化反应中表现出前所未有的活性和选择性.然而,许多报道的单原子催化剂在高温环境或长期催化应用中容易受到奥斯特瓦尔德熟化过程的影响,从而导致催化剂烧结和失活.而烧结的原因在于金属原子和载体之间较弱的相互作用.失活催化剂的再生和回收将大大增加工业生产的时间和经济成本.因此,开发具有优异热稳定性的单原子催化剂以满足工业需求是十分必要的.本综述首先总结了近年来关于热稳定型单原子催化剂合成方法的基础研究,并从原子尺度上分析了这些方法所构建的金属中心的结构形态和配位环境.此外,结合近些年的研究中新的表征技术与理论计算手段解释了热稳定性的来源.重点讨论了热稳定单原子催化剂的实际催化应用.分析了热稳定单原子催化剂在热催化应用中的独特作用机理、并尝试为确定催化过程中真正的活性中心以及通过原子级调控手段进行高活性热稳定单原子催化剂的合成提供理论指导.最后总结了热稳定单原子催化剂发展的主要问题,并简要分析了单原子催化领域的研究挑战和发展前景.     

超高分子量聚乙烯烧结制品的链缠结调控及其对性能影响

利用新的单中心Ziegler-Natta(Z-N)催化剂,通过干预分子链的生长与聚集行为,可获得低缠结的超高分子量聚乙烯(UHMWPE)初生树脂.本研究利用这类低缠结UHMWPE,通过设置不同的烧结温度(Ts)来改变熔体缠结状态,并探讨了链缠结程度对烧结制品结构与性能的影响.实验结果表明TS=220℃下,UHMWPE样品发生显著的复缠,造成高缠结度;而Ts=170℃下,初始低缠结状态能够得以充分保留,从而获得了缠结度具有明显差别的不同样品.示差扫描量热法(DSC)测试表明,在Ts=170℃下,低缠结度有利于在随后等温及冷却结晶过程中生成高熔点(最高达141℃)晶体与高的结晶度(最高达65%).力学测试表明低缠结度制品的综合力学性能显著提升,其中屈服强度提高72%,拉伸断裂强度提升139%,弹性模量提升162%以及断裂伸长率提升36%,实现了同时增强增韧.这就提供了一种从调节链缠结温度实现UHMWPE烧结制品高性能化的新思路.     

X-ray diffraction studies on crystallite size evolution of CoFe2O4 nanoparticles prepared using mechanical alloying and sintering

Nanosized cobalt ferrite spinel particles have been prepared by using mechanically alloyed nanoparticles. The effects of various preparation parameters on the crystallite size of cobalt ferrite which includes milling time; ball-to powder weight ratio (BPR) and sintering temperature, were studied using X-ray diffractometer (XRD). Scherrer's equation was used to study the crystallite size evolution of the as-prepared materials. The results of the as-milled sample revealed that both milling time and BPR plays a role in determining the crystallite size of the milled powder. However, where sintering is involved, the sintering temperature results in grain growth, and thus plays a dominant role in determining the final crystallite size of the samples sintered at higher temperature (above 900 °C). From the vibrating-sample magnetometer (VSM) measurement it was observed that the coercivity of the as-milled samples without sintering is almost negligible, which is a type characteristic of superparamagnetic material. However, for the sintered samples, the saturation increases while coercivity decreases with increases sintering temperature.