Dependence of mechanical and aging properties of chloroprene rubber on silica and ethylene thiourea loadings

The interaction between precipitated silica and chloroprene rubber (CR) was investigated using a nuclear magnetic resonance (NMR) technique. The results reveal that the silanol groups on silica surface could chemically react with CR. Crosslinking of CR is therefore possible in the presence of silica at high temperature. The effects of silica and ethylene thiourea (ETU) loadings on properties of the silica-filled CR were thereafter investigated. With increasing silica loading, the compound viscosity increases considerably due to the dilution effect. As silica could act as a curative for CR, increasing silica loading results in both faster cure rate and increased crosslink density. The optimum tensile strength is found at approximately 30 phr of silica loading. The results also show that silica loading has little effect on most aging properties, except the relative modulus in which it increases rapidly with increasing silica loading due to the post curing effect. Similar to the effect of silica loading, the compound viscosity, cure rate and crosslink density are all increased with increasing ETU loading. The tensile strength is, on the other hand, slightly affected by ETU loading. Exception is found at high loading where the tensile strength drops noticeably. Interestingly, aging resistance of the vulcanizate is found to improve with the addition of ETU. Explanation is given by the hindrance capability of ETU to post curing.     

Anisotropic studies of multi-wall carbon nanotube (MWCNT)-filled natural rubber (NR) and nitrile rubber (NBR) blends

50/50 NR/NBR blends with various MWCNT loadings were prepared by mixing with MWCNT/NR masterbatches on a two-roll mill and sheeted off at the smallest nip gap. Then, the effect of milling direction, machine direction (MD) and transverse direction (TD), on the mechanical and electrical properties of the blends was elucidated. Dichroic ratio and SEM results confirmed that most of the MWCNTs were aligned along MD when MWCNT was less than 4 phr, and the number of agglomerates increased when MWCNT was more than 4 phr. Additionally, anisotropic properties were clearly observed when 4 phr MWCNT was loaded. At 4 phr MWCNT, 100% modulus and tensile strength in the MD were about 1.5 and 1.3 times higher than those in the TD, respectively. Moreover, electrical conductivity in the MD was superior to that in the TD by about 3 orders of magnitude. Results from dynamic mechanical tests also showed that the maximum tan δ in the MD sample was lower than that in the corresponding TD sample. In addition, the storage modulus at 30 °C for the MD sample containing 4 phr MWCNT was 1.15 higher than that of the corresponding TD sample. This stronger reinforcement efficiency resulted from the combination of the greater alignment and dispersion of most MWCNTs in the MD sample.     

Raman spectroscopy and thermal analysis of gum and silica-filled NR/SBR blends prepared from latex system

Natural rubber/styrene-butadiene rubber (NR/SBR) blends, with and without silica, were prepared by co-coagulating the mixture of rubber latices and various amounts of well-dispersed silica suspension. An attempt to predict blend compositions was made using Raman spectroscopy in association with differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). It was found that the intensity of each Raman characteristic peak was strongly dependent on the blend composition, but there was no significant evolution with the presence of silica. Also, TGA results revealed an improvement in thermal stability of NR/SBR blends with increasing both SBR and silica contents due to the dilution effect. Two distinct glass transition temperatures (T_g) were observed in DSC thermograms of all blends, and their T_g values were independent on both blend composition and silica content. This indicated a physical blend formation, which agreed well with no shifts in Raman peaks of the blends in comparison with those of the individual rubbers. Linear regression with R² quality factor close to 0.99 was achieved when plotting intensity ratio at 1371/1302 cm^?1 versus blend ratios. On the other hand, the peak height ratio and heat capacity ratio from TGA and DSC analysis, respectively, yielded quadratic equations as a function of blend ratios.     

Properties and recyclability of thermoplastic elastomer prepared from natural rubber powder (NRP) and high density polyethylene (HDPE)

Preparation of thermoplastic natural rubber (TPNR) was carried out by blending high density polyethylene (HDPE) with natural rubber powder (NRP) obtained from spray drying of pre-vulcanized natural rubber latex. The blend ratio of NRP/HDPE was varied and the properties and recyclability of the TPNRs were investigated. The results reveal that, due to flow restriction of the crosslinked NRP, viscosity of the TPNR increases continuously with increasing NRP content. As expected, when NRP content is increased, properties of the TPNR are more rubber-like, as clearly observed from the stress–strain curve characteristics, the reductions in modulus and hardness and, most importantly, the significant improvement of permanent set. Although phase size of the dispersed NRP is relatively large, the tensile strength tends to increase gradually with increasing NRP content. The phenomenon of strain-induced crystallization is proposed to explain the results. It is also found that recycling has a noticeably detrimental influence on most properties of the TPNRs such as tensile strength, tear strength, hardness and tension set. This is thought to be a consequence of thermal degradation of the NRP during the recycling process.     

Fly ash particles and precipitated silica as fillers in NR/CR vulcanizates under thermal and thermal‐oil ageing

The loading effect of precipitated silica (PSi) and fly ash‐based silica (FASi) on mechanical properties of natural rubber/chloroprene (NR/CR) under thermal and thermal‐oil ageing was investigated with variation in NR content in the NR/CR blends. The selected results were compared with vulcanized NR/nitrile rubber (NR/NBR) blends. The cure time of CR vulcanizate was found to decrease with increasing NR content, but increased with silica fillers. The Mooney viscosity for CR vulcanizates reduced with increasing NR content. The addition of NR had no effect on tensile modulus and tensile strength for the FASi filled NR/CR, but the opposite trend was observed for the PSi filled NR/CR. The post‐curing effect was more significant in PSi filled NR/CR than in FASi filled NR/CR. The tensile strength of the NR/CR vulcanizates was slightly reduced after thermal ageing especially at high NR content, more extreme reduction being found by thermal‐oil ageing. The elongation at break of NR/CR with both silica fillers ranged from 400 to 900%. The hardness results were similar to the tensile modulus. The addition of PSi in NR/CR considerably increased the tear strength, but less pronounced effect was found for FASi. The resilience properties of NR/CR tended to decrease with increasing silica content. The compression set became poorer when NR content was increased. The PSi showed higher improvement in compression set than the FASi. The effects of silica and ageing on the mechanical properties for NR/CR vulcanizates were similar to those for NR/NBR vulcanizates. Copyright © 2009 John Wiley & Sons, Ltd.     

Influence of accelerator type on properties of NR/EPDM blends

The effect of accelerator type on processability and mechanical properties of 60/40 natural rubber/ethylene propylene diene monomer (NR/EPDM) blend was investigated. Three groups of commercial accelerators were selected, i.e., sulfenamide group (Santocure-TBBS), thiuram group (Perkacit-TMTD) and mercapto group (Perkacit-MBT and Perkacit-MBTS). The results reveal that the accelerator type not only affects the cure characteristics, but also has great influence on compound viscosity. Among the accelerators studied, TBBS gives the best processing safety together with a relatively high state of cure. In addition, TBBS also provides good cure compatibility between the NR and EPDM phases, giving rise to superior mechanical properties. Although TMTD could give a high state of cure, it causes severe cure incompatibility, leading to poor tensile strength. Due to their lower reactivity, the two mercapto accelerators give a relatively low state of cure. Therefore, the vulcanizates obtained possess low modulus and hardness as well as degree of elasticity. Surprisingly, it is found that the tensile strength of the MBTS-cured blend is relatively high. Good cure compatibility given by MBTS could be used to explain the results.     

Comparison of reinforcing efficiency between Si-69 and Si-264 in a conventional vulcanization system

Silica has long been recognized as a reinforcing filler, especially for light colored products. The degree of reinforcement is noticeably increased when silica is used in combination with silane coupling agent. Therefore, various types of silane coupling agents are now commercially available. In the present study, two types of silane coupling agents, e.g., bis-(3-triethoxysilylpropyl) tetrasulfane (Si-69) and 3-thiocyanatopropyl triethoxy silane (Si-264) were selected for comparison of their reinforcing efficiency in a conventional vulcanization (CV) system. The results reveal that the addition of silane coupling agent not only improves compound processability, but also enhances the mechanical properties of the rubber vulcanizates. Compared with Si-69, Si-264 gives rubber compounds with better processability due to its greater ability to promote filler dis-agglomeration during mixing. In addition, Si-264 also imparts a greater degree of reinforcement. This might be attributed to the combined effects of better rubber–filler interaction, better filler dispersion and higher state of cure which are obtained when Si-69 is replaced with Si-264. The dynamic properties of the rubber vulcanizates are also improved with the presence of silane coupling agent. In this aspect, Si-69 performs better than Si-264 as it provides rubber vulcanizates with lower heat build-up.     

Reinforcement of compatibilized NR/NBR blends by fly ash particles and precipitated silica

Effects of precipitated silica (PSi) and silica from fly ash (FA) particles (FASi) on the cure and mechanical properties before and after thermal and oil aging of natural rubber (NR) and acrylonitrile–butadiene rubber (NBR) blends with and without chloroprene rubber (CR) or epoxidized NR (ENR) as a compatibilizer have been reported in this paper. The experimental results suggested that the scorch and cure times decreased with the addition of silica and the compound viscosity increased on increasing the silica content. The mechanical properties for PSi filled NR/NBR vulcanizates were greater than those for FASi filled NR/NBR vulcanizates in all cases. The PSi could be used for reinforcing the NR/NBR vulcanizates while the silica from FA was regarded as a semi‐reinforcing and/or extending filler. The incorporation of CR or ENR enhanced the mechanical properties of the NR/NBR vulcanizates, the ENR being more effective and compatible with the blend. The mechanical properties of the NR/NBR vulcanizates were improved by post‐curing effect from thermal aging but deteriorated by the oil aging. Copyright © 2008 John Wiley & Sons, Ltd.     

High‐Strain Shape Memory Behavior of PLA–PEG Multiblock Copolymers and Its Microstructural Origin

Shape memory properties of two thermoplastic multiblock copolymers composed of poly(lactic acid) (PLA) and poly(ethylene glycol) (PEG) having different PEG‐segment lengths of 6 and 11 kDa were studied. The performance as a shape memory polymer at high strain level (600%) and its interrelations with shape‐programming conditions, molecular orientation, and microstructural changes are elucidated. A significant contribution of strain‐induced crystallization of PLA segments to the improvement of temporary shape fixation was evidenced upon increasing draw ratio and/or shape‐holding duration as well as programming temperature (within certain range) without largely sacrificing the shape recoverability. Series of microstructural characterizations reveal the occurrence of fibrillar‐to‐lamellar transformation upon shape recovery (at 60 °C) of the samples programmed at 40 °C, generating shish–kebab crystalline morphology. Such phenomenon is responsible for the high‐strain shape memory effect of these materials. The unprecedented formation of shish–kebab structure at such relatively low temperature (instead of the melting temperature range) in solid state observed in these copolymers as well as their high‐strain shape memory functionality would bestow the promising future for their practicability in diverse areas. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 241–256     

Rheological analysis as a means for determining the silane crosslink network structure and content in crosslinked polymer composites

For evaluating the crosslink content of a polymer, gel content determination is a commonly used method. However, for crosslinked polymer composites containing particulate filler, the gel content may be overestimated due to partly trapping filler inside the gel portion. In this paper, parallel-plate rheology was used, together with the gel determination and FTIR measurement, for determining the silane crosslink network structure and content in crosslinked ethylene–octene copolymer composites. The effects of filler surface property on structure and content of silane crosslink are also discussed. The results show that a correlation plot between gel content, IR absorption index and crosslink density provides useful information on changes in silane network structure and properties of the crosslinked composites. The network structure formed (loose or tight network) shows a strong influence on the final tensile properties of the crosslinked products.