过渡层对锆/钢爆炸复合板剪切强度的影响

为了考察钛作为过渡层提高锆/钢复合板结合强度的有效性,同时给出合理的爆炸焊接碰撞参数,对双层锆/钢和三层锆/钛/钢进行了小倾角法爆炸焊接实验研究。借助金相显微技术测量了复合板结合界面的波形参数,采用光滑粒子动力学法模拟得到了不同位置的碰撞速度和碰撞角,并按照国家标准(GB/T 6396-2008)测量了复合板结合界面的爆炸态及退火态的剪切强度。结果表明:钛作为过渡层能够显著提高锆/钢界面的剪切强度;退火消除加工应力后,锆/钢及钛/钢结合面的剪切强度会有所降低;当锆/钛界面的碰撞速度为734~805 m/s,碰撞角为19.8°~20.8°,钛/钢界面的碰撞速度为803~904m/s,碰撞角为19.5°~20.5°时,锆/钛/钢三层复合板的锆/钛和钛/钢界面的剪切强度都能高于140 MPa。     

In vivo molecular evaluation of guinea pig skin incisions healing after surgical suture and laser tissue welding using Raman spectroscopy

The healing process in guinea pig skin following surgical incisions was evaluated at the molecular level, in vivo, by the use of Raman spectroscopy. After the incisions were closed either by suturing or by laser tissue welding (LTW), differences in the respective Raman spectra were identified. The study determined that the ratio of the Raman peaks of the amide III (1247 cm⁻¹) band to a peak at 1326 cm⁻¹ (the superposition of elastin and keratin bands) can be used to evaluate the progression of wound healing. Conformational changes in the amide I band (1633–1682 cm⁻¹) and spectrum changes in the range of 1450–1520 cm⁻¹ were observed in LTW and sutured skin. The stages of the healing process of the guinea pig skin following LTW and suturing were evaluated by Raman spectroscopy, using histopathology as the gold standard. LTW skin demonstrated better healing than sutured skin, exhibiting minimal hyperkeratosis, minimal collagen deposition, near-normal surface contour, and minimal loss of dermal appendages. A wavelet decomposition–reconstruction baseline correction algorithm was employed to remove the fluorescence wing from the Raman spectra.     

新型智能球罐焊接机器人视觉传感器的研究

为实现智能球罐焊接机器人的自主运动与焊缝自动跟踪 ,研制了一种新型视觉传感器。该传感器以高分辨率线阵 CCD芯片为核心 ,由光源、滤光片、透镜等光学系统及 CCD驱动电路、光电信号处理电路等组成 ,其中光电处理电路全部由硬件实现。整个视觉传感系统可以避免焊接时弧光的干扰 ,实时、准确地检测出焊缝轨迹线偏差信号 ,具有实时性强、鲁棒性好、成本低、重量轻等优点。借助所研制的视觉传感器 ,球罐焊接机器人能够实现沿焊缝的自主运动和焊炬与焊缝的自动对中 ,满足球罐多层多道焊接工艺要求 ,实现球罐焊接作业的智能化、自动化     

滑移爆轰驱动下飞板运动姿态的连续电阻测试法

飞板运动姿态的测定是爆炸焊接机理研究的基础,针对传统电测方法存在干扰因素多、易产生弯曲波等缺陷,设计了一种适用于野外大当量下爆炸焊接飞板姿态实验的连续电阻测试方法。研制了3种不同结构的梯形支架型连续电阻探针元件,利用有限元程序分析了探针的导通压力和响应时间,在此基础上,对3种探针实施了爆炸焊接实验,实验结果表明:金属丝网型探针元件具有最优的导通效果,各段测试曲线光滑无毛刺。以该探针数据计算获得了待测飞板的运动姿态曲线,并与Richter简化模型下的近似计算公式结果进行了对比,两者基本一致。所述测试方法实现了炸药爆速和飞板变形曲线的连续、可靠和快速测量,为滑移爆轰驱动问题、爆轰产物状态方程等的研究提供了测试方法补充。     

复合受力下焊接栓钉SRC柱抗扭承载力计算

为研究压、弯、剪、扭复合受力下焊接栓钉型钢混凝土(SRC)柱的抗扭承载力计算方法,基于滞回性能试验结果,分析了试验过程和破坏形态,利用了空间桁架理论与叠加原理,提出了复合受力下焊接栓钉SRC柱抗扭计算模型和强度统一方程。结果表明:所提出的强度统一方程和抗扭承载力计算方法的计算结果与试验结果均值误差均在3%内,吻合较好。     

Weighted Multivariate Mean Square Error for processes optimization: A case study on flux-cored arc welding for stainless steel claddings

A mathematical programming technique developed recently that optimizes multiple correlated characteristics is the Multivariate Mean Square Error (MMSE). The MMSE approach has obtained noteworthy results, by avoiding the production of inappropriate optimal points that can occur when a method fails to take into account a correlation structure. Where the MMSE approach is deficient, however, is in cases where the multiple correlated characteristics need to be optimized with varying degrees of importance. The MMSE approach, in treating all responses as having the same importance, is unable to attribute the desired weights. This paper thus introduces a strategy that weights the responses in the MMSE approach. The method, called the Weighted Multivariate Mean Square Error (WMMSE), utilizes a weighting procedure that integrates Principal Component Analysis (PCA) and Response Surface Methodology (RSM). In doing so, WMMSE obtains uncorrelated weighted objective functions from the original responses. After being mathematically programmed, these functions are optimized by employing optimization algorithms. We applied WMMSE to optimize a stainless steel cladding application executed via the flux-cored arc welding (FCAW) process. Four input parameters and eight response variables were considered. Stainless steel cladding, which carries potential benefits for a variety of industries, takes low cost materials and deposits over their surfaces materials having anti-corrosive properties. Optimal results were confirmed, which ensured the deposition of claddings with defect-free beads exhibiting the desired geometry and demonstrating good productivity indexes.     

Laser welding of low carbon steel and thermal stress analysis

Laser welding of mild steel sheets is carried out under nitrogen assisting gas ambient. Temperature and stress fields are computed in the welding region through the finite element method. The residual stress developed in the welding region is measured using the XRD technique and the results are compared with the predictions. Optical microscopy and the SEM are used for the metallurgical examination of the welding sites. It is found that von Mises stress attains high values in the cooling cycle after the solidification of the molten regions. The residual stress predicted agreed well with the XRD results.     

Laser welding of polymers using unsymmetrical squaraine dyes

Transmission laser welding of plastic is typically achieved by incorporating a laser absorbing dye into one of the two pieces of plastic one wishes to weld together and mediating the welding process using a laser emitting light at a suitable wavelength. Desirable properties of laser absorbing dyes include: (1) the dye is colorless in the visible region but absorbs strongly in the region at the wavelength where the laser emits, (2) the dye has a good conversion of the energy from the laser to heat, (3) the dye is stable enough to be incorporated into the molten plastic, (4) the dye is soluble in the plastic of choice to give an even distribution in the plastic, and (5) the dye is nontoxic. Here, we explore an alternative approach to achieve laser welding of colorless plastics using a laser dye that is colored, but that can be bleached after the welding process. Nonsymmetrical squaraine dyes were prepared by condensation of squaric acid and two equivalents of various 3,5-dimethoxy-N,N-dialkylanilines. After the incorporation into polyethylene and laser welding, the plastic was bleached either by heat treatment or by irradiation with a high pressure Xe-lamp giving colorless polyethylene. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 2245–2254     

ITER边缘局域模线圈研制焊接形变测量研究

针对ITER 边缘局域模(ELM)线圈在研制和焊接过程中的焊接形变测量问题,提出了一种基于激光扫描和逆向建模技术的线圈焊接形变量检测方法。实验表明,该方法对曲面的检测精度可以优于0.1mm,有效地解决了焊接过程中的焊接形变定量检测难题。在ITER ELM线圈焊接工艺改进和评定中,用该方法完成了焊接过程中线圈和工装的形变量的测量,为焊接工艺评估提供了可靠的定量数据。