各向异性半平面与一各向同性长条的焊接问题

本文利用平面弹性复变方法和解析函数边值问题的基本理论以及积分方程论，研究了各向异性半平面与一各向同性长条的焊接问题，给出了应力分布封闭形式的解。     

ART-2网络在超声检测信号分析中的应用

本文以焊缝超声检测常见的缺陷（夹渣、气孔、未焊透、未熔合）为对象，选取缺陷时域波形的上升时间、波宽、上升角度和频域特征的波动次数、底宽等特征值组成特征矢量作为ART-2的输入，来实现缺陷性质的识别，并与射线检测结果对比。实验结果表明：采用该方法得到的正确识别率达到81．5％，具有良好的应用前景。     

The influence of laser pulse waveform on laser-TIG hybrid welding of AZ31B magnesium alloy

By dividing laser pulse duration into two parts, three kinds of laser waveforms are designed, including a high power density pulse (HPDP) laser in a short duration set at the beginning of the laser waveform. This paper aims to find out the laser pulse waveform and idiographic critical values of HPDP, which can affect the magnesium penetration in laser-tungsten inert gas (TIG) hybrid welding. Results show that when the laser pulse duration of HPDP is not more than 0.4 ms, the welding penetration values of lasers with HPDP are larger than otherwise. Also, the welding penetration values of laser with HPDP have increased by up to 26.1%. It has been found that with HPDP, the laser can form the keyhole more easily because the interaction between laser and the plate is changed, when the TIG arc preheats the plate. Besides, the laser with high power density and short duration strikes on the plates so heavily that the corresponding background power can penetrate into the bottom of the keyhole and maintain the keyhole open, which facilitates the final welding penetration.     

Finite element modeling of welding processes

This work deals with the simulation of fusion welding by the Finite Element Method. The implemented models include a moving heat source, temperature dependence of thermo-physical properties, elasto-plasticity, non-steady state heat transfer, and mechanical analysis. The thermal problem is assumed to be uncoupled from the mechanical one, so the thermal analysis is performed separately and previously to the mechanical analysis at each time step. The mechanical problem is based on the thermal history. A special treatment is performed on mechanical elements during the liquid/solid and solid/liquid phase changes to account for stress states. The three-dimensional stress state of a butt-welded joint is obtained as an example of an application.     

焊接等离子体[82%Ar-18%CO2]-Fe净辐射系数的计算

净辐射系数是数值模拟中表征等离子体辐射属性最常用的参数。考虑了线谱、连续谱和分子带状谱等多种辐射机制,计算了3～25 kK不同Fe含量下[82%Ar-18%CO₂]-Fe等离子体的净辐射系数,为GMAW电弧(82%Ar-18%CO₂保护气,低合金钢焊丝)的数值模拟提供了完整的辐射属性数据。此外,通过分析发现,当Fe蒸汽加入到82%Ar-18%CO₂混合物中,即使Fe含量极低,等离子体净辐射系数也会显著增大。同时,由于Fe的加入,原本辐射贡献率较高的分子带状谱和连续谱辐射相对线谱辐射可忽略不计。     

第二代高温超导带材焊接及力学性能研究

第二代高温超导已进入产业化初期, 尽管单根带材长度已达千米量级, 但由于千米级单根带材生产成品率偏低以及大型超导装置对带材长度实际需求远超出单根长度制备能力, 因此, 焊接技术成为高温超导大规模应用的关键技术之一. 接头电阻及其力学性能是评估焊接接头的重要技术指标. 本文提出了改进型接头和“隐形”接头两种制作方法, 并对其接头电阻以及力学性能进行了表征, 同时与常规搭接接头进行了对比分析. 结果发现,(1) 与常规搭接头相比, 改进型和“隐形”接头的厚度分别降低了15 % 和36 % , 有效减小了焊接头处和原带材厚度差异. (2) 超导面-超导面焊接, 获得接头电阻最小; 接头电阻随接头长度的增加而减小, 但幅度降低. (3) 常规搭接头、 改进型和“隐形”焊接头均具有良好的轴向抗拉性能, 通过扭转和8 天液氮浸泡后, 临界电流无衰退, 电阻保持一致. (4) 改进型和“隐形”接头的临界弯曲直径(20 mm) 与原带材(非接头处) 相当, 通过卷对卷传输法测试时接头无损伤, 而常规搭接头的临界弯曲直径(40 mm) 大于原带材, 在通过卷对卷测试时, 接头出现开裂甚至断开现象.根据具体应用场景, 选择合适接头制作方式, 对推动第二代高温超导产业化具有重要意义.