CP-MAS C NMR and FT-IR investigation of the degradation reactions of polymer constituents in wood welding

The essential chemical modifications involving the polymeric constituents of wood in friction welding occur in the first 5-6 s slowing down or even stopping afterwards. FT-IR and CP-MAS ¹³C NMR of the welded area of wood have shown dehydration and an apparent increase in the crystallinity of cellulose. A certain level of hemicelluloses degradation occurs, accompanied by the generation of some furfural. Cellulose degradation is instead very slight. Both analytical techniques show an increase in the proportion of lignin in the welding interphase. A proportion of methoxy groups of lignin is de-etherified to phenolic hydroxy groups. Self-condensation of lignin occurs by internal rearrangement with the formation of Ar-Ar and Ar-CH₂-Ar bridges. This progresses throughout the whole process of welding. The formation of C-O-C bridges, although stopping after 6 s welding, at the start of wood carbonisation, also appears to contribute to the increase in cross-linking of the lignin network.     

基于光谱分析的CO_2激光+脉冲GMAW复合焊峰值状态激光能量传输研究

在激光+脉冲GMAW复合焊接过程中,焊丝端部金属熔化产生大量的金属蒸汽,导致等离子体中电子、粒子的扩散现象加剧,使得激光的传输模式和工件对激光能量的吸收率和吸收模式发生变化。基于光谱分析的方法得到了复合焊接峰值状态的电子密度和温度分布,通过高速摄影分析了不同焊接模式下等离子体形态的变化,结合Beer-Lambert吸收定律计算了不同焊接模式下激光的吸收率。结果表明,在复合焊过程中,由于焊丝端部金属被熔化,焊丝的金属蒸汽进入激光等离子体内部,导致激光匙孔上方电子密度进一步提高,等离子体吸收激光能量能力增强,使得激光的传输效率从纯激光焊的94.16%降低到了CO_2激光+脉冲GMAW复合焊的85.84%。     

基于合成规则的相似性推理及其在焊接参数设计中的应用

焊接过程是典型的复杂过程,应用模糊逻辑建立焊接参数推理系统可快速实现焊接工艺参数设计.近似推理机制是模糊系统研究和开发中的一个重要组成部分,在现有的相似性推理方法的基础上,融合经典的合成规则推理技术,提出一种新的基于合成规则的相似性推理方法.以CO_2保护焊焊接规范参数设计为背景介绍模糊推理在焊接领域的应用,运行结果表明,采用方法建立的模糊推理模型具有较高的推算精度,能够满足焊接工艺参数设计的要求.     

双周期裂纹场平面弹性焊接的数学问题

本文讨论双周期胞腔中含任意形状裂纹的不同材料的弹性平面焊接(焊线为任意形状的封闭光滑曲线)的第二基本问题.运用Мусхелишвили复变函数方法,对这类弹性平面问题建立起了数学模型,将求解弹性平衡问题化归为寻求复应力函数满足一定边界条件的边值问题,然后构造其解的形式,再将其转化为正则型的奇异积分方程,数学上严格证明其解的存在与唯一.     

两个各向异性半平面的焊接问题

本文利用复变函数方法,研究了两个各向异性半平面的焊接问题,得到了应力分布的封闭形式解.     

Problem of the periodic welding of anisotropic elastic plane with different materials

ＩｎｔｒｏｄｕｃｔｉｏｎＵｐｔｏｎｏｗ,ｔｈｅｒｅｈａｖｅｂｅｎｍａｎｙｒｅｓｅａｒｃｈｅｓｏｎｔｈｅｐｌａｎｅｗｅｌｄｉｎｇｐｒｏｂｌｅｍｏｆｉｓｏｔｒｏｐｉｃｍａｔｅｒｉａｌｓ．ｅ．ｇ．［１］ａｎｄ［２］ｅｔｃ．Ｈｏｗｅｖｅｒ,ｆｏｒｔｈｅｐｌａ...     

Grain fragmentation in ultrasonic-assisted TIG weld of pure aluminum

Under the action of acoustic waves during an ultrasonic-assisted tungsten inert gas (TIG) welding process, a grain of a TIG weld of aluminum alloy is refined by nucleation and grain fragmentation. Herein, effects of ultrasound on grain fragmentation in the TIG weld of aluminum alloy are investigated via systematic welding experiments of pure aluminum. First, experiments involving continuous and fixed-position welding are performed, which demonstrate that ultrasound can break the grain of the TIG weld of pure aluminum. The microstructural characteristics of an ultrasonic-assisted TIG weld fabricated by fixed-position welding are analyzed. The microstructure is found to transform from plane crystal, columnar crystal, and uniform equiaxed crystal into plane crystal, deformed columnar crystal, and nonuniform equiaxed crystal after application of ultrasound. Second, factors influencing ultrasonic grain fragmentation are investigated. The ultrasonic amplitude and welding current are found to have a considerable effect on grain fragmentation. The degree of fragmentation first increases and then decreases with an increase in ultrasonic amplitude, and it increases with an increase in welding current. Measurement results of the vibration of the weld pool show that the degree of grain fragmentation is related to the intensity of acoustic nonlinearity in the weld pool. The greater the intensity of acoustic nonlinearity, the greater is the degree of grain fragmentation. Finally, the mechanism of ultrasonic grain fragmentation in the TIG weld of pure aluminum is discussed. A finite element simulation is used to simulate the acoustic pressure and flow in the weld pool. The acoustic pressure in the weld pool exceeds the cavitation threshold, and cavitation bubbles are generated. The flow velocity in the weld pool does not change noticeably after application of ultrasound. It is concluded that the high-pressure conditions induced during the occurrence of cavitation, lead to grain fragmentation in a pure aluminum TIG weld during an ultrasonic-assisted TIG welding process.     

Efficient coupling and relaxed alignment tolerances in pigtailing of a laser diode using dual ball lenses

In this paper, we report an efficient coupling scheme with relaxed misalignment tolerances. The proposed coupling scheme consists of two ball lenses of same diameter (1 mm) and different refractive indices. The second ball lens which is facing the fiber tip has a higher refractive index (1.833), whereas the first one which faces the laser diode has a refractive index of 1.5. Employing Gaussian and ABCD ray tracing optics, the theoretically obtained coupling efficiency can reach a unity with relaxed working distance (separation of the coupling system from the fiber tip) in the range between 1 and 4 mm at some optimum positions of the coupling lenses with regard to each other and to the facet of the laser diode. It has been found that if the distance between the first ball lens and the laser diode (d₁) is fixed at 1.1 mm, which is twice its focal length, the coupling efficiency and the working distance as well as the misalignment tolerances are greatly affected by variation of the separation between the two ball lenses (s), and for this proposed coupling scheme the highest coupling efficiency and largest working distance are obtained when s is in the range of 0.3-0.35 mm. Above and below this range there is a significant reduction in the values of the above-mentioned parameters. Experimentally, the Nd:YAG laser welding system has been used for the alignment and welding of the coupling components in a butterfly configuration; the experimentally obtained coupling efficiency of the proposed coupling system was around 75% with relaxed working distance. From the effect of lateral and angular offsets on coupling efficiency, it is clearly noticed that the mode field of laser diode is transformed from elliptical into circular and hence effectively matched with that of the single-mode fiber.     

Research on laser welding of high-strength galvanized automobile steel sheets

The paper presented some useful results of deep-penetration laser welding of high-strength galvanized steel sheets, which had been carried out by a self-made CO₂ laser unit with maximum power output of 1.5 kW. The workpieces of high-strength galvanized automobile steels with thickness of 1.5 mm were butt-welded with argon as the shielding gas. The effects of such factors as laser power, welding speed, focal position, shielding gas and zinc vaporization on the quality of welds are investigated. With the processing parameters optimized and the proper shielding gas used in both coaxial and side-blow direction, most of the defects, such as pores, cracks and softening in HAZ, can be avoided in laser welding joints. The microstructure, the hardness distribution and the elemental distribution in the welding joints can be changed due to laser heating and recrystallization. In order to determine the mechanical properties of the welding joints, the static tensile strength was tested. Experimental results indicated that both the strength and microhardness of welding joints were higher than those of the base metal. Consequently, the welding quality is reliable for manufacturing of automobile bodies.     

爆炸焊接外复法制取铌-不锈钢复合棒

采用爆炸焊接中的外复法,并控制爆炸能量,使3.8mm的不锈钢管与铌棒在固态下产生高强度的冶金结合,其性能超过了预定的技术指标。若炸药的品种、药量、间隙等影响爆炸复合的主要工艺参数选择得当,动态条件合适,其最高结合强度可以达到铌材的强度,产生等强结合。