High frequency circular translation pin-on-disc wear testing of UHMWPE using a ball-on-flat contact along a hypotrochoidal track

To intensify experimental research within the field of orthopaedic tribology, a three-station, dual motion, high frequency (25.3 Hz) circular translation pin-on-disc wear test device was recently introduced. In the present study, the pins were CoCr with a spherical, polished bearing surface of 28 mm radius, whereas the flat discs were conventional UHMWPE. This configuration was intended to simulate the wear mechanisms of total knee prostheses. The number of wear cycles run was as high as 200 million. The mean wear rate was 0.35 mg per one million cycles (0.77 mg/24 h) which corresponded to a mean wear factor of 3.5 × 10⁻⁶ mm³/Nm. The study provided further proof that a wear test for orthopaedic implant materials can be accelerated by substantially increasing the cycle frequency, provided that the sliding velocity remains close to the values obtained from biomechanical studies. Hence, the moderate frictional heating will not lead to unrealistic wear mechanisms.     

Rapid simulation procedure for fretting wear on the basis of the method of dimensionality reduction

We suggest a numerical procedure for rapid simulation of fretting wear in a contact of two bodies subjected to tangential oscillations with a small amplitude. The incremental wear in each point of contact area is calculated using the Reye–Archard–Khrushchov wear criterion. For applying this criterion, the distributions of pressure and relative displacements of bodies are required. These are calculated using the method of dimensionality reduction (MDR).     

A finite volume scheme preserving extremum principle for convection–diffusion equations on polygonal meshes

We propose a nonlinear finite volume scheme for convection–diffusion equation on polygonal meshes and prove that the discrete solution of the scheme satisfies the discrete extremum principle. The approximation of diffusive flux is based on an adaptive approach of choosing stencil in the construction of discrete normal flux, and the approximation of convection flux is based on the second‐order upwind method with proper slope limiter. Our scheme is locally conservative and has only cell‐centered unknowns. Numerical results show that our scheme can preserve discrete extremum principle and has almost second‐order accuracy. Copyright © 2017 John Wiley & Sons, Ltd.     

Accelerated wear testing of polyurethane hydraulic seal

The wear characteristics of a polyurethane (PU) hydraulic seal were investigated using a hydraulic seal tester and a pin-on-plate reciprocating tribo-tester, and the results were compared to field data with the aim of developing an accelerated wear test method for hydraulic seals. Tests using a hydraulic seal tester and a pin-on-plate reciprocating tribo-tester were found to reproduce abrasive wear of PU from the field. However, a significant compression set was observed from the test using the hydraulic seal tester. Motivated by the occurrence of abrasive wear from the field, the discolored lubricant and the lubricant with alumina particles were further used for testing using the pin-on-plate reciprocating tribo-tester. The height decrease data of the sealing surface showed that the wear was accelerated by factors of 2.1–3.4 using these degraded lubricants. The outcomes of this work are expected to aid in the design of reliable accelerated life testing for hydraulic seals.     

一种交联聚合物薄膜的表面引发聚合制备及其摩擦磨损性能

采用活性可控的表面引发原子转移自由基聚合方法,在硅片表面制备了聚3-(三甲氧基硅)丙基甲基丙烯酸酯聚合物刷,其中产物侧链的三甲氧基硅基团提供相邻分子间相互交联的位点而形成聚合物薄膜;采用衰减全反射红外光谱仪和原子力显微镜分析了薄膜的化学结构和微观形貌,利用椭圆偏光测厚仪和接触角测量仪测定了其厚度和水接触角,并利用微观和宏观摩擦磨损测试装置评价了薄膜的摩擦磨损性能.结果表明,所制备的薄膜具有聚合物的结构特征以及良好的减摩抗磨特性,且其抗磨能力随着厚度增加而增强.     

Various ways to strengthen the fiber‐matrix interface for enhanced composite performance

Surface treatment (ST) of carbon fibers (CF) leads to an enhancement in fiber‐matrix adhesion. However, it deteriorates the strength of a fiber which makes its reinforcing action less effective in a composite. These effects in opposite directions control the net strength of a composite, and hence, the treatment has to be judiciously applied, which would enhance the first factor and minimize the second one. Authors have recently reported on four effective techniques (using various doses) such as treatments with nanoparticles of Ytterbium fluoride (YbF₃)_, cold remote nitrogen–oxygen plasma (CRNOP), γ‐ray irradiation and nitric acid oxidation. Amongst these methods, nitric acid oxidation is studied in depth in the literature, and γ‐ray irradiation is sparingly studied. However, nano‐YbF₃ and CRNOP were first time reported in the literature by the authors. However, comparative aspects of all these methods were not addressed. In this paper, these aspects in details are discussed to lay down the right criteria for selection of a ST technique of CF to design the desired performance of a composite. The composites with polyetherimide and treated CF (including untreated) were developed and evaluated for various properties including tribological one. Treated CF based composites exhibited excellent mechanical and tribological properties (under harsh operative conditions with wear rates ≈ 1 × 10^?15 m³/Nm and μ ≈ 0.09). It was concluded that for strength and tribo‐performance, different treatments and doses are to be employed. Overall nanosized‐YbF₃ treatment of CF proved to be the most promising ST method. Copyright © 2013 John Wiley & Sons, Ltd.     

Fine singularity analysis of solutions to the Laplace equation

We present here a fine singularity analysis of solutions to the Laplace equation in special polygonal domains in the plane. We assume piecewise constant Neumann data on one component of the boundary. Our motivation is to study the so‐called Berg effect, which is explained in the introduction. Copyright © 2014 John Wiley & Sons, Ltd.     

Enhanced Physical and Mechanical Properties of Nitrile-Butadiene Rubber Composites with N-Cetylpyridinium Bromide-Carbon Black

The physical and mechanical properties of nitrile–butadiene rubber (NBR) composites with N-cetylpyridinium bromide-carbon black (CPB-CB) were investigated. Addition of 5 parts per hundred rubber (phr) of CPB-CB into NBR improved the tensile strength by 124%, vulcanization rate by 41%, shore hardness by 15%, and decreased the volumetric wear by 7% compared to those of the base rubber-CB composite.     

Grey relational analysis for optimization of wear parameters and surface roughness on nano composite coating

The higher wear resistance of Ni based nano composite coatings makes them potential replacement in protecting the substrate materials. The role of surface roughness of the coating along with wear parameters on the specific wear rate, pin temperature, and COF are addressed in the present study. The use of hard nano Al₂O₃ particles found significant role in increasing the resistance to wear for Ni matrix coatings on Al6061 material. The resistance to dislocation offered by these nano Al₂O₃ particles and smear out of debris with plastic deformation indicated abrasive and adhesive nature of wear mechanism in combination. The optimization of wear parameters are carried out by surface response method based grey relation analysis. The normal load applied onto the pin has significant influence on the specific wear rate and temperature rise in the pin. The surface roughness of the coating has also found instrumental in the higher pin temperature and friction coefficient.     

Synthesis and surface properties of novel fluorinated polyurethane base on F‐containing chain extender

A novel fluorinated chain extender, (1‐(ethyl(2‐hydroxyethyl)amino)‐3‐ ((3,3,4,4,5,5,6,6,7,7,8,8,8‐tridecafluorooctyl)oxy)propan‐2‐ol) (FPO), was synthesized and characterized by nuclear magnetic resonance (NMR), Fourier transform infrared (FTIR), and elemental analysis. Poly (ether urethane)s containing various amounts of the chain extender with fluorinated side chains (FPUs) were prepared by isophorone diisocyanate (IPDI), polytetra‐methylene‐ether‐glycol (PTMG), 3‐aminopropyltriethoxysilane (KH‐550), and 1,4‐butandiol (BDO). Films of FPUs were investigated by water absorption, contact angle, pencil hardness, adhesive force, and thermal analysis. Coating FPUs on micro‐nano concave‐convex structure plate realizes superhydrophobic performance. Scanning electron microscope (SEM) and atomic force microscopy (AFM) demonstrated that there is a lot of irregular concave‐convex structure, which forms a typical air cushion model. X‐ray photoelectron spectroscopy (XPS) analysis showed that surface fluorine content is 165% more than that of film average fluorine content. The superhydrophobic plate with 10% or higher F‐containing FPUs coating is of outstanding chemical corrosion resistance, excellent solvent resistance, and wear resistance.