Fabrication and Electrowetting Properties of Poly Si Nanostructure Based Superhydrophobic Platform

Poly-silicon based superhydrophobic surface (water contact angle >150°) is being fabricated and its electrowetting properties have been studied. The polysilicon thin film has been deposited over patterned gold electrodes. The polysilicon film is structured to form nanoscale features using Reactive Ion Etching. A thin film of HfO₂ high k-dielectric is deposited over the structured polysilicon surface. The surface was chemically modified with Trichloro (1H, 1H, 2H, 2H-perfluorooctyl) silane (PFOS). Such a surface showed Superhydrophobic behavior with water contact angle of 172° and roll off angle <3°. The electrowetting properties of the fabricated device was studied by applying a DC voltage between the gold electrode and the droplet. The electrowetting commences when the applied voltage was 18 V and the contact angle is reduced to 152°. As the applied voltage was increased there was decrease in contact angles.     

可粘贴超疏水薄膜的制备

通过聚二甲基硅氧烷(PDMS)与碳纤维织物复合, 采用模板法在PDMS聚合物表面构筑微阵列结构, 制备了一种具有可重复粘贴性的超疏水薄膜. 研究结果表明, 该薄膜微结构表面的接触角为154°, 滚动角为14°, 具有低黏附的超疏水特性. 而PDMS与碳纤维织物的紧密结合, 赋予了超疏水薄膜较高的黏接力和力学性能, 断裂强度达到116.96 MPa. 所制备的超疏水薄膜可粘贴于多种材料表面, 同时经过30 d的长时间粘贴以及50次的循环粘贴后, 该薄膜依然保持着较高的黏附性能及超疏水特征, 表明超疏水薄膜具有良好的力学稳定性及耐久性, 满足长时间可重复使用的要求, 可应用于对破损超疏水涂层的快速、 大面积粘贴修复.     

One‐step electrochemical deposition to achieve superhydrophobic cobalt incorporated amorphous carbon‐based film with self‐cleaning and anti‐corrosion

Exploiting a superhydrophobic surface is very significant due to its excellent water repellency which has many practical applications in various fields. In this work, the cobalt incorporated amorphous carbon‐based (Co/a‐C:H) film was prepared successfully on Si substrate via a simple 1‐step electrochemical deposition where electrochemical deposition technology was using cobalt (II) acetylacetonate methanol solution as electrolyte under high voltage, atmospheric pressure, and low temperature. Surprisingly, the as‐prepared film showed a superior superhydrophobic surface with a water contact angle of 153 ± 1° and a sliding angle of 7.6° without any further modification of low surface energy materials. Especially, the tape adhesive, corrosion resistance, and self‐cleaning tests demonstrated that the as‐prepared carbon‐based film could possess fairly well adhesion, superior anti‐corrosion resistance, and self‐cleaning ability, respectively. It indicated that the superhydrophobic Co/a‐C:H film might have potential promising applications in the field of anti‐fouling, anti‐corrosion, and drag resistance, such as the above‐deck structures on icebreaker vessels, ship hulls, and offshore wind turbine blades.     

Superhydrophobic surface fabricated by modifying silica coated multiwalled carbon nanotubes composites

A superhydrophobic surface with maximum static water contact angle of 156° and sliding angle of 3.5° was fabricated by modifying the silica coated multiwalled carbon nanotube composites (SiO₂/MWCNTs) using a silane coupling agent vinyltriethoxysilane. The structures of SiO₂/MWCNTs and superhydrophobic surface were investigated by infrared spectrometer and transmission electron microscopy. The results indicated that silica had been successfully grafted onto MWCNTs and the SiO₂/MWCNTs had been chemical modified by vinyl triethoxy successfully. The morphology of our prepared superhydrophobic surface, investigated by scanning electron microscopy, showed a characteristic rough structure. The effects of pH value and exposure time on the stability of the superhydrophobic surface were also investigated. The superhydrophobic film shows reliable acid and alkali resistance and aging resistance, indicating that it will have a wide range of applications.     

Electrochemical growth of two-dimensional gold nanostructures on a thin polypyrrole film modified ITO electrode

Two-dimensional gold nanostructures have been fabricated by electrochemical deposition of gold nanoparticles onto indium tin oxide (ITO) glass substrate modified with thin polypyrrole film. By controlling the electrodeposition conditions, gold nanoparticles with dendritic rod, sheet, flower-like (consisting of staggered nanosheets), and pinecone-like structures were generated. The flower-like gold nanoparticles showed high catalytic activity on electrochemical reduction of oxygen, and its activity was measured to be approximately 25 times that of gold pinecones and 10(4) times that of gold nanosheets in terms of gold weight. The pinecone-like nanoparticles can form a compact film with nano-/microscale binary structure like a lotus leaf surface. After modification with n-dodecanethiol, the surface showed superhydrophobic properties with a water contact angle of 153.4 degrees and a tilt angle of 4.4 degrees (5 microL droplet).     

A novel superhydrophobic surface based on low‐density polyethylene/ethylene‐propylene‐diene terpolymer thermoplastic vulcanizate

A novel superhydrophobic surface based on low‐density polyethylene (LDPE)/ethylene‐propylene‐diene terpolymer (EPDM) thermoplastic vulcanizate (TPV) was successfully fabricated where the etched aluminum foil was used as template. The etched aluminum template, consisted of countless micropores and step‐like textures, was obtained by metallographic sandpaper sanding and the subsequent acid etching. The surface morphology and the hydrophobic properties of the molded TPV surface were researched by using field emission scanning electron microscope and contact angle meter, respectively. From the microstructure observation of the superhydrophobic LDPE/EPDM TPV surface, the step‐like textures obtained via molding with etched aluminum foil template and a large number of fiber‐like structures resulted from the plastic deformation of LDPE matrix could be found obviously. The obtained TPV surface exhibited remarkable superhydrophobicity, with a contact angle of 152.0° ± 0.7° and a sliding angle of 3.1° ± 0.8°.     

Fast self-healing superhydrophobic sponge with all-weather heating and anti-fouling properties

The loss of superhydrophobicity due to mechanochemical damage is critical for superhydrophobic surfaces, and rapid self-healing is significant in maintaining surface durability. Herein, a novel, fast, self-healing superhydrophobic sponge capable of all-weather heating was polymerized in an eco-friendly aqueous system and dip-coated using fluorine-free and non-toxic reagents. Benefiting from the photothermal and Joule-heating performance of polyaniline (PANI) and multiwalled carbon nanotubes (MWCNTs), all-weather heating could be achieved. The equilibrium surface temperature (EST) of the as-prepared sponge could rapidly reach 105°C under irradiation of 1.0 kW/m² for 20 s, and the EST exceeded 120°C with supplementary 18 V treatment. Impressively, after O₂ plasma etching for 1 min or after being immersed in hydrogen peroxide (H₂O₂) solution for 24 h, the water contact angle (WCA) of self-healing superhydrophobic polyurethane (PU) sponge (SHSPS) can be restored to 155°C under simulated sunlight for 2 min because of the rapid migration of low surface energy polydimethylsiloxane (PDMS) chains, which is the fastest recovery achieved to the best of our knowledge. In addition, the modified sponge exhibited a significant antifouling capability for particulate contaminants and organic pollutants, extending service life. Our preliminary results demonstrated that the modified sponge prepared in the current work is fully qualified in multiple applications, including oil-water separation, viscous oil treatment, seawater evaporation and desalination, de-icing, and anti-icing.     

Switchable Adhesion of Superhydrophobic ZnO Nanorod Film

We have fabricated superhydrophobic zinc surface with reversible transformation between sliding state and adhesion by a simple hydrothermal method. Uniformly ZnO₂ nanorod was obtained at 120°C. After self-assembling of a film of n-octadecanethiol, the surface with a water contact angle (CA) of 153 ± 2°, exhibited a nonwetting property. The surface showed switchable adhesion just upon introducing UV illumination and heating treatment in turn.     

Reverse hydrophobic PDMS surface to hydrophilic by 1‐step hydrolysis reaction

Hydrophilic modification on the surface of polymer polydimethylsiloxane (PDMS) material is a key step for its application in biomaterial, bioengineering, and so on. In this article, a novel and effective method was proposed to reverse hydrophobic surface to hydrophilic by 1‐step hydrolysis of Si―O bond to produce hydrophilic hydroxyl group. The hydrophilizing reagent 2‐(trimethylsiloxy) ethyl methacrylate (TMSEMA) was used during the copolymerization of polydimethylsiloxane prepolymer (DMS U21). The prepared PDMS film was subjected to 1‐step surface hydrophilic reversal treatment using KOH solution to produce hydroxyl groups on the surface. The contact angle, attenuated total reflection Fourier transform infrared spectra, and equilibrium water content (EWC) measurements were conducted on PDMS films. The results showed that TMSEMA content had no obvious impact on the contact angle and EWC value of untreated PDMS. After reversal treatment, the contact angle decreased from 94° to 15°, and the EWC value increases to 10% when the TMSEMA content was 15 wt%. The spectrum proved that the reverse reaction produced hydroxyl and carboxylate on the surface. The hydrophilic stability, surface morphology, and protein adsorption properties of PDMS film were also investigated. This study can provide new ideas and further reference for improving the hydrophilicity of PDMS surface.     

Fabrication and characterization of superhydrophobic silica nanotrees

Superhydrophobic silica nanotrees were obtained by sol–gel method with hybrid silica sol and jelly-like resorcinol formaldehyde resin. Rough surfaces were obtained by removing the organic polymer at high temperature. After the films with rough surface were modified by trimethylchlorosilane (TMCS), the wettability of the film changed from superhydrophilic to superhydrophobic. The surface roughness of the silica nanotrees film is about 20 nm, and it is transparent and superhydrophobic with a water contact angle higher than 150°.     

Fabrication and mechanical durability of a superhydrophobic copper surface with morphological development from hydrothermal reaction

The superhydrophobic surface on copper is fabricated by using a simple hydrothermal reaction and subsequent perfluorosilane treatment. The micro‐structured and nano‐structured surface was directly obtained through the hydrothermal reaction of copper sheets with sulfur at 180 °C for 12 h, resulting in the formation of copper sulfide film on the copper substrate. The chemical composition of this film was confirmed using X‐ray photoelectron spectroscopy. After copper sulfide film is treated by perfluorosilane, the superhydrophobic surface with static water contact angle of 153 °C and a low contact angle hysteresis is achieved. The superhydrophobic surface shows strong mechanical stability and can effectively protect the copper substrate. Copyright © 2016 John Wiley & Sons, Ltd.     

Condensation-induced wetting state and contact angle hysteresis on superhydrophobic lotus leaves

In this paper, we demonstrate how condensed moisture droplets wet classical superhydrophobic lotus leaf surfaces and analyze the mechanism that causes the increase of contact angle hysteresis. Superhydrophobic lotus leaves in nature show amazing self-cleaning property with high water contact angle (>150°) and low contact angle hysteresis (usually <10°), causing droplets to roll off at low inclination angles, in accordance with classical Cassie–Baxter wetting state. However, when superhydrophobic lotus leaves are wetted with condensation, the condensed water droplets are sticky and exhibit higher contact angle hysteresis (40–50°). Compared with a fully wetted sessile droplet (classical Wenzel state) on the lotus leaves, the condensed water droplet still has relatively large contact angle (>145°), suggesting that the wetting state deviates from a fully wetted Wenzel state. When the condensed water droplets are subjected to evaporation at room conditions, a thin water film is observed bridging over the micropillar structures of the lotus leaves. This causes the dew to stick to the surface. This result suggests that the condensed moisture does not uniformly wet the superhydrophobic lotus leaf surfaces. Instead, there occurs a mixed wetting state, between classical Cassie–Baxter and Wenzel states that causes a distinct increase of contact angle hysteresis. It is also observed that the mixed Cassie–Baxter/Wenzel state can be restored to the original Cassie–Baxter state by applying ultrasonic vibration which supplies energy to overcome the energy barrier for the wetting transition. In contrast, when the surface is fully wetted (classical Wenzel state), such restoration is not observed with ultrasonic vibration. The results reveal that although the superhydrophobic lotus leaves are susceptible to being wetted by condensing moisture, the configured wetting state is intermediate between the classical Cassie–Baxter and Wenzel states.     

Creation of low hysteresis superhydrophobic paper by deposition of hydrophilic diamond-like carbon films

The creation of low hysteresis superhydrophobic paper is reported using a combination of oxygen plasma etching and plasma deposition of an 80 nm non-fluorinated, hydrophilic diamond-like carbon (DLC) coating. The DLC has an equilibrium (flat surface) contact angle (θ _e ) of 68.2° ± 1.5°, which is well below the 90° contact angle that is typically believed to be a prerequisite for superhydrophobicity. Coating of paper substrates with the DLC film yields an advancing contact angle of 124.3° ± 4.1°, but the surface remains highly adhesive, with a receding contact angle <10°. After 60 min of plasma etching and DLC coating, a low hysteresis, superhydrophobic surface is formed with an advancing contact angle of 162.0° ± 6.3° and hysteresis of 8.7° ± 1.9°. To understand the increase in contact angle and decrease in hysteresis, atomic force microscopy and optical profilometry studies were performed. The data demonstrates that while little additional nanoscale roughness is imparted beyond the first 5 min of etching, the roughness at the microscale continually increases. The hierarchical structure provides the appropriate roughness to create low hysteresis superhydrophobic paper from a hydrophilic coating.     

Recoverable and thermally stable superhydrophobic silica coating

A facile route to methyltrimethoxysilane (MTMS) based recoverable superhydrophobic silica coatings with dual-scale roughness obtained through the single step base catalyst sol–gel process. Superhydrophobic silica coatings have shown static water contact angle near about 170 ± 1° and dynamic water contact angle up to 2 ± 1°. Superhydrophobic-superhydrophilic switching feature also achieved by alternating heat treatment and bath surface modification with Trimethylchlorosilane (TMCS) at room temperature (26 °C). Furthermore, the superhydrophobic state could be transformed into superhydrophilic state by slow rate heat treatment. These studies present a very simple strategy for the fabrication of recoverable superhydrophobic surfaces.     

Fabrication of biomimetic superhydrophobic surfaces by a simple flame treatment method

A simple flame treatment method was explored to construct micro/nanostructures on a surface and then fabricate a biomimetic superhydrophobic surface at a relatively low cost. SiO₂‐containing polydimethylsiloxane (PDMS) was used as a substrate. The PDMS replicas with various micropatterned surfaces were fabricated using grass leaf, sand paper, and PET sheet with parallel groove geometry as templates via PDMS replica molding. The PDMS replica surfaces with micron structures and the surface of a flat PDMS sheet as a control sample were further treated by flame. The fabricated surfaces were characterized by scanning electron microscopy and water contact angle measurements. The effect of surface microstructures on the transparency of PDMS was also investigated. The studies indicate that the fine nanoscale structures can be produced on the surfaces of PDMS replicas and a flat PDMS sheet by a flame treatment method, and that the hierarchical surface roughness can be adjusted and controlled by varying the flame treatment time. The flame‐treated surfaces of PDMS replicas and a flat PDMS sheet possess superhydrophobicity and an ultra‐low sliding angle reaching a limiting value of 1°, and the anisotropic wettability of the PDMS replica surface with oriented microgroove structures can be greatly suppressed via flame treatment. The visible light transmittance of the flame‐treated flat PDMS surface decreases with prolonged flame treatment times. Copyright © 2016 John Wiley & Sons, Ltd.     

Study of hydrophilicity and stability of chemically modified PDMS surface using piranha and KOH solution

Successful realization of various BioMEMS devices demands effective surface modification techniques of PDMS elastomer. This paper presents a detailed report on a simple and cost effective approach for surface modification of PDMS films involving wet chemical treatment in two‐step processes: primarily involving piranha solution followed by KOH dip to improve hydrophilicity and stability of PDMS surface. Chemical composition of the solution and surface treatment condition have been varied and optimized to significantly increase the surface energy. The effect of surface modification of the elastomer after wet chemical treatment is analyzed using contact angle measurement and FTIR‐ATR study. PDMS surface treated in piranha solution with H₂O₂ and H₂SO₄ in the ratio of 2:3 followed by a dip in KOH solution for 15 min duration each, demonstrated a maximum reduction of contact angle to ～27° as compared to untreated sample having a contact angle of ～110°. The removal of hydrophobic methyl group from elastomer surface and subsequent hydrophilization of surface by wet chemical process was confirmed from FTIR‐ATR spectra. This result is also supported by improved adhesion and electrical continuity of deposited aluminum metal film over the modified PDMS surface. Copyright © 2011 John Wiley & Sons, Ltd.     

含氟硅丙烯酸酯乳液超疏水膜中疏水基团的梯度分布与表面微观结构研究

利用含氟疏水基团的梯度分布,结合草莓形纳米SiO2粒子提供的双重粗糙表面,制备了具有类"荷叶效应"的超疏水涂膜,水接触角达(174.2±2)°,滞后角几乎接近0°.通过原子力显微镜、扫描电镜和水接触角的测试对膜表面形貌及疏水性能进行了表征;探讨了其表面微观结构与表面疏水性能的关系.草莓形复合粒子在膜表面的无规则排列赋予涂膜表面不同等级的粗糙度,使水滴与涂膜表面接触时能够形成高的空气捕捉率,这种微观结构与疏水基团的梯度分布相结合,赋予了含氟硅丙烯酸酯乳液涂膜表面超疏水性能.     

Robust superhydrophobic surface fabrication by fluorine-free method on filter paper for oil/water separation

Robust superhydrophobic surface exhibiting anti-fouling and self-cleaning ability were successfully fabricated by nano TiO2 modified by γ-aminopropyltriethoxysilane (KH550) and polydimethylsiloxane (PDMS) via wire rod coating. Due to the lower surface energy of PDMS and the hierarchical structure caused by the different aggregation sizes of TiO2 nanoparticles, the contact angle of the resulting superhydrophobic coating was 154.5° and the rolling angle was 3.5°. And the coated paper still had good non-wettability under water immersion. In addition, the coated paper was tolerant to mechanical damage and various temperature conditions. Even after 40 sandpaper wear cycles, the coating can still maintain good mechanical stability and superhydrophobicity. The superhydrophobic paper was used for oil-water separation, the separation efficiency was about 98% even after used 10 times. Furthermore, the prepared superhydrophobic paper exhibited excellent self-cleaning and anti-fouling properties, as well as demonstrated superb resistance to various water solutions owing to its high hydrophobicity. Moreover, the prepared superhydrophobic paper has application prospects in the industry of special wetting materials.     

3D hierarchical MnO2 aerogels with superhydrophobicity for selective oil–water separation

Inorganic nanowire aerogel with low density, high specific surface area and high porosity has received increasing attention in the field of materials physics and chemistry because of not only the unique structural and physical features of metallic oxide but also low cost, environmental friendliness and earth abundant of precursor materials. In this work, MnO₂ nanowire aerogels (MNA) with ultralow density, and stable 3D hierarchical structures was successfully fabricated by freeze‐drying processes using MnO₂ nanowire as building blocks. The length of MnO₂ nanowires exceeds 100 μm, making it easier to cross‐link and self‐assemble into a 3D network of aerogels, and the acid and alkali resistance of MnO₂ enables it to adapt to extreme environments. Simultaneously, the monodispersed MnO₂ nanowire was prepared by the hydrothermal method, followed by acid treatment. To obtain superhydrophobic properties and achieve selective oil adsorption, the surfaces of nanowire aerogels were grafted the hydrophobic groups with low surface energy via vapor deposition. It is indicated that the obtained 3D hierarchical MNA show both superhydrophobic and super‐lipophilic properties simultaneously with a high‐water contact angle of 156°  ±  2° and an oil contact angle of 0°. And the MNA exhibited a high oil adsorption capacity of 85–140 g/g, thereby indicating its potential applications in oil/water separation. More importantly, the resulting MNA can be recycled ten cycles without loss of oil absorption capacity (more than 120 g/g). The results presented in this work demonstrate that the as‐prepared nanowire aerogel may find applications in chemical separation and environmental remediation for large‐scale absorption of oils from water.     

Superhydrophobic thermoplastic polyurethane films with transparent/fluorescent performance

In this paper, we report a simple and versatile route for the fabrication of superhydrophobic thermoplastic polyurethane (TPU) films. The approach is based on octadecanamide (ODAA)-directed assembly of nanosilica/TPU/ODAA hybrid with a well-defined sheetlike microstructure. The superhydrophobic hybrid film shows a transparent property, and its water contact angle reaches as high as 163.5° without any further low surface energy treatment. In addition, the superhydrophobic TPU hybrid film with fluorescent properties is achieved by smartly introducing CdTe quantum dots, which will extend potential application of the film to optoelectronic areas. The resulting fluorescent surface produced in this system is stable and has a water contact angle of 172.3°. This assembly method to control surface structures represents an intriguing and valuable route to tune the surface properties of organic-inorganic hybrid films.