Wide angle X‐ray diffraction and Fourier transform infrared dichroism studies of stretched‐recovery‐restretched process of polyurethane/clay nanocomposite

An intercalated polyurethane (PU) /clay nanocomposite was prepared by in situ intercalative polymerization. The PU/clay nanocomposite pellet or film samples were stretched‐recovery‐restretched, using selfmade microstretching tools. The changes of the basal spacings of clay and the orientation of polymer chain segments during the stretched‐recovery‐restretched process were studied by wide angle X‐ray diffraction (WAXD) and Fourier transform infrared (FTIR) dichoism techniques. The WAXD results show that the basal spacing of clay did not change obviously, indicating that no macromolecular chains entered or moved out of the interlayer space, and the orientations of both hard and soft segments inside the interlayer space did not change obviously, either. The FTIR dichroism tests suggest that outside the interlayer space, the orientation of the hard chain segment increased, decreased, and then increased again during the stretched‐recovery‐restretched process. However, no obvious changes of the degree of orientation of the soft segment were observed during the processes, the slightly orientation might be released during the relaxation process before the measurements. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 654–660, 2007     

Self-Assembly of Alkylammonium Chains on Montmorillonite: Effect of Interlayer Cations,CEC, and Chain Length

Recently, polymeric materials have been filled with synthetic or natural inorganic compounds in order to improve their properties. Especially, polymer clay nanocomposites have attracted both academic and industrial attention. Currently, the structure and physical phenomena of organoclays at molecular level are difficultly explained by existing experimental techniques. In this work, molecular dynamics (MD) simulation was executed using the CLAYFF and CHARMM force fields to evaluate the structural properties of organoclay such as basal spacing, interlayer density, energy and the arrangement of alkyl chains in the interlayer spacing. Our results are in good agreement with available experimental or other simulation data. The effects of interlayer cations (Na⁺, K⁺, Ca²⁺), the cation exchange capacity, and the alkyl chain length on the basal spacing and the structural properties are estimated. These simulations are expected to presage the microstructure of organo-montmorillonite and lead relevant engineering applications.     

Designed organo‐layered silicates as nanoreactors for 1,3‐butadiene stereospecific polymerization toward rubber nanocomposites synthesis

Organo‐modified layered silicates were synthesized and used as inorganic carriers for CoCl₂(P^tBu₂Me)₂‐MAO catalyst in the polymerization of 1,3‐butadiene, yielding cis‐1,4‐enriched polybutadiene. The organoclays were prepared by: (i) intercalation of (ar‐vinyl‐benzyl)trimethyl ammonium chloride salt through an ion exchange reaction, and (ii) the edge‐surface grafting by trimethylchlorosilane. The ammonium modifier acts as “spacer” increasing the layer d‐spacing and as “filler” favoring the silylation of the edge‐surface clay hydroxyls. The grafted silane prevents the MAO cocatalyst from reacting with the edge‐OHs, by forcing it to react within the interlayer clay region. MAO lead to methylation of the cobalt complex and carbanion abstraction to give a cobalt‐methyl cation that is stabilized by the MAO anion. The nanoconfined cationic alkylated species insert the butadiene on the Co‐Me bond affording the growth of the polymer chains within the clay layers. The growing of the macromolecular chains fills the interlayer silicate region giving an intercalated polybutadiene rubber nanocomposite. The role of the silicate organo modification on the heterogeneous catalyst structural features, the polymerization behavior and the nanocomposite structures are discussed. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Effect of process variables on mechanical properties of polyurethane/clay nanocomposites

This paper addresses the effects of operating variables on mechanical properties of polyurethane/clay nanocomposites including tensile strength, abrasion resistance, and hardness. The variables were prepolymer type, clay cation, clay content, and prepolymer–clay mixing time. The experiments were carried out based on the design of experiments using Taguchi methods. The nanocomposites were synthesized via in situ polymerization starting from two different types of prepolymers (polyether‐ and polyester‐types of polyol reacted with toluene diisocyanate), and methylene‐bis‐ortho‐chloroanilline (MOCA) as a chain extender/hardener. Montmorillonite with three types of cation (Na⁺, alkyl ammonium ion, and MOCA) were examined. Among the parameters studied, prepolymer type and clay cation have the most significant effects on mechanical properties. Polyester nanocomposites showed larger improvements in mechanical properties compared to polyether materials due to higher shear forces exerted by polymer matrix on clay aggregates during polymer–clay mixing. The original MMT with Na⁺ cation results in weak improvements in mechanical properties compared to organoclays. It is observed that the stress and elongation at break, and abrasion resistance of the nanocomposite samples can be optimized with 1.5% of clay loading. The morphology and chemical structure of the optimum sample were examined by X‐ray diffraction and FT‐IR spectroscopy, respectively. Copyright © 2009 John Wiley & Sons, Ltd.     

Influence of cationic surfactant removal on the thermal stability of organoclays

The microstructure, thermal stability, surface energy, and swelling characteristics of two kinds of commercial organoclays, before and after washing treatment with a mixture of H2O/ethanol, were investigated using X-ray diffraction (XRD), thermogravimetric analysis (TG/DTG), wettability measurement, and swelling measurement. This study demonstrates that the external-surface physically adsorbed surfactant can be removed after washing treatment, resulting in an increase in thermal stability and a decrease in surface energy of the resultant organoclays. Organoclays are difficult to be introduced into a solvent when their surface energies are lower than that of the solvent. On the other hand, the organoclay with gamma(organoclay) < gamma(solvent) is easier to be swollen and expandable by the solvent. The swelling and basal spacing measurements of the organoclays introduced into organic media indicate that the swelling factor and the interlayer swelling are two independent parameters. Both the polar character of the solvent and the swelling capacity of clay have a prominent effect on the interlayer swelling of the organoclays.     

Preparation and characterization of organoclays based on an amphoteric surfactant

The uptake of the amphoteric surfactant, cocamidopropyl betaine (CAB) by a sodium montmorillonite clay was studied with respect to concentration and pH. A series of organoclays was prepared in which the basal spacings were found to depend on both parameters. Adjusting the solution pH during preparation influenced the adoption of either 1.8 or 2.0 nm spacing, whereas the 3.9 nm spacing in the same sample was unaffected. The presence of the carboxyl group in the CAB molecule enabled dispersion of the clay at higher pH by which means pure organoclays of high spacing could be obtained, whereas, without dispersing the clay, mixed populations were obtained. The results indicate the optimum parameters for preparing organoclays of desired spacings for use in clay-reinforced nanocomposites.     

Surface modification of clay and its effect on the intercalation behavior of the polymer/clay nanocomposites

Melt intercalation of the methylsilylated organoclays with polar polymers such as SAN was examined to verify the adhesive role of guest polymeric chains between hydrophilic clay layers, so-called “glue effect” on intercalation behavior. Once methylsilylated organoclay was melt-blended with SAN, it was found that the mixture presented significant retardation of increase of interlayer spacing, d₀₀₁ with heating time, and a noticeable decrease of d₀₀₁ after the methylsilylation of organoclay, implying that the diffusion of SAN was highly suppressed by the decrease of polar interaction force caused by conversion of OH to methylsiloxyl groups. However, when applying shear force for the methylsilylated organoclay/SAN nanocomposites during melt intercalation, a noticeable increase of d₀₀₁ was observed, expressing that intercalation of clay by SAN occurred much more effectively because of the reduction of gluing force between host clay and guest polymers, which was well supported by dramatic improvements of mechanical properties after methylsilylation of organoclays. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2367–2372, 2004     

Thermal stability of ionene polymers

Two different cationic polymers of the same chemical type and with very similar chemical structures were reacted with a natural bentonite over a wide range of polymer/clay ratios. This study involved the synthesis of cationic aliphatic ammonium polyionenes, specifically 3,6-ionene and 3,6-dodecylionene. Ionenes are ion-containing polymers that contain quaternary nitrogen atoms in the main macromolecular chain as opposed to a pendant chain. The CHN content, basal spacing, and elemental composition of each of the polymer–clay complexes were analyzed by X-ray diffraction, X-ray fluorescence, and thermogravimetry. All the polycations reacted to form interlayer complexes with clay, which displaced more Na⁺ and little Ca²⁺. Sodium and calcium were both present as interlayer cations in the clay and its complexes. The TG/DTG curves show that both polymers underwent thermal degradation in more than one stage. Specifically, 3,6-ionene was found to undergo two stages of decomposition and 3,6-dodecylionene undergo three stages. The behavior of the TG/DTG curves and the activation energy values suggest that 3,6-dodecylionene (E = 174,85 kJ mol^?1) complexes have greater thermal stability than 3,6-ionene (E = 115,52 kJ mol^?1) complexes. The mechanism of degradation suggests a direct interaction with the dodecyl chain containing 12 carbons, which are present in 3,6-dodecylionene but not in 3,6-ionene.     

Mechanical properties of polymer‐blend nanocomposites with organoclays: Polystyrene/ABS and high impact polystyrene/ABS

Thirty‐three polystyrene (PS)/acrylonitrile‐butadiene‐styrene (ABS) and high impact PS/ABS polymer blends with organoclay and copolymer additives were prepared by melt processing using different mixing sequences in order to test the putative capability of clay to perform a compatibilizing role in polymer blends. In general, the addition of clay increased the tensile modulus and had little effect on tensile strength. For the blends studied in this work, the addition of organoclays caused a catastrophic reduction in impact strength, a critical property for commercial viability. The polymer‐blend nanocomposites adopted a structure similar to that for ABS/clay nanocomposites as determined by X‐ray diffraction and transmission electron microscopy. It is suggested that clay reinforcement inhibits energy absorption by craze formation and shear yielding at high strain rates. Simultaneous mixing of the three components provided nanocomposites with superior elongation and energy to failure compared to sequential mixing. The clay pre‐treated with a benzyl‐containing surfactant gave the best overall properties among the various organoclays tested and of the two clay contents studied 4 wt % was preferred over 8 wt % addition. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

The interlayer swelling and molecular packing in organoclays

Understanding the interlayer swelling and molecular packing in organoclays is important to the formation and design of polymer nanocomposites. This paper presents recent experimental and molecular simulation studies on a variety of organoclays that show a linear relationship between the increase of d-spacing and the mass ratio between organic and clay. A denser molecular packing is observed in organoclays containing surfactants with hydroxyl-ethyl units. Moreover, our simulation results show that the head (nitrogen) groups are essentially tethered to the clay surface while the long hydrocarbon chains tend to adopt a layering structure with disordered conformation, which contrasts with the previous assumptions of either the chains lying parallel to the clay surface or being tilted at rather precise angles.     

Effect of Organoclays on Silicate Layer Structures and Thermal Stabilities of in-situ Polymerized Poly(D-lactide)/Clay Nanocomposites

Six kinds of organoclays were prepared through three kinds of polyols (PTMG, PEA and PCL) to investigate the effects of molecular weight and the chemical structure of organifiers. PTMG based organoclays showed higher ion-exchanged fraction than other organoclays and long chain organifier showed better efficiency in ion-exchanged fraction in the case of PTMG based organifiers. From WAXD and TEM analysis, it was confirmed that PTMG based organoclays formed partially exfoliated or fully exfoliated silicate layer structures. PDLA/clay nanocomposites were prepared by in-situ ring-opening polymerization of D-lactide with PTMG based organoclays as macro-initiators in the presence of equimolar Sn(Oct)₂/PPh₃ complex catalysts. The molecular weight of PDLA/clay nanocomposite decreased as increasing the feeding amount of organoclay because organoclay had hydroxyl terminal groups which can initiate the ring-opening polymerization of D-lactide. From TGA analysis, thermal stabilities of PDLA/clay nanocomposites improved with increasing organoclay content. From WAXD and TEM analysis, organoclay which was prepared by high molecular weight of PTMG based organifier was effective on the exfoliation of silicate layers in the in-situ polymerized PDLA/clay nanocomposite.     

Novel Mechanism for Layered Silicate Clay Intercalation by Poly(propylene oxide)‐Segmented Carboxylic Acid

Summary: Poly(propylene oxide)‐amidoacids were used to intercalate montmorillonite clay to afford organoclays with an X‐ray basal spacing as wide as 81 Å. Differing from the ionic exchange between quaternary ammonium salts and the metal ions in clays, the intercalation mechanism involves a beta‐amidoacid chelation with sodium ions in the silicate interlayer confinement. With the end groups tethered on the silicate surface, the hydrophobic poly(propylene oxide)‐backbones self‐aggregate and consequently widen the interlayer space between neighboring silicate plates.

Postulated structure of the chelation of sodium ions by the poly(propylene oxide)‐amido acid.     

Layered silicate/epoxy nanocomposites: synthesis,characterization and properties

Novel epoxy‐clay nanocomposites have been prepared by epoxy and organoclays. Polyoxypropylene triamine (Jeffamine T‐403), primary polyethertriamine (Jeffamine T‐5000) and three types of polyoxypropylene diamine (Jeffamine D‐230, D‐400, D‐2000) with different molecular weight were used to treat Na‐montmorillonite (MMT) to form organoclays. The preparation involves the ion exchange of Na⁺ in MMT with the organic ammonium group in Jeffamine compounds. X‐ray diffraction (XRD) confirms the intercalation of these organic moieties to form Jeffamine‐MMT intercalates. Jeffamine D‐230 was used as a swelling agent for the organoclay and curing agent. It was established that the d₀₀₁ spacing of MMT in epoxy‐clay nanocomposites depends on the silicate modification. Although XRD data did not show any apparent order of the clay layers in the T5000‐MMT/epoxy nanocomposite, transmission electron microscopy (TEM) revealed the presence of multiplets with an average size of 5 nm and the average spacing between multiplets falls in the range of 100 Å. The multiplets clustered into mineral rich domains with an average size of 140 nm. Scanning electron microscopy (SEM) reveals the absence of mineral aggregate. Nanocomposites exhibit significant increase in thermal stability in comparison to the original epoxy. The effect of the organoclay on the hardness and toughness properties of crosslinked polymer matrix was studied. The hardness of all the resulting materials was enhanced with the inclusion of organoclay. A three‐fold increase in the energy required for breaking the test specimen was found for T5000‐MMT/epoxy containing 7 wt% of organoclay as compared to that of pure epoxy. Copyright © 2004 John Wiley & Sons, Ltd.     

Organoclays from alkaline-treated acid-activated clays

The cetyltrimethylammonium hydroxide (C16TMAOH) solution was proposed for the preparation of organoclays. Montmorillonite clay was acid activated at different acid/clay (a/c) (in mass) ratios, then treated with alkaline (sodium hydroxide) solution before being reacted with C16TMAOH solution. The acid activation caused a reduction in the number of cation exchange sites, and hence improved the exfoliation of the silicate sheets at higher pH values. The basal spacing increased significantly from 2.20 to 4.01 nm, and depended on the a/c ratios. The acid-activated clays with a/c ratios greater than 0.3 adsorbed significant amounts of C16TMA cations with a basal spacing of 4.01 nm compared with the non-acid-activated montmorillonite (2.51 nm). Meanwhile, the treatment of NaOH solution yielded clays with similar properties to that of the raw used clay. The XRF data, FT-IR, and ²⁹Si MAS-NMR techniques confirmed that the resulting amorphous silica during the acid activation was dissolved, and accompanied by a dramatical reduction in the surface areas. Similar amounts of C16TMA cations were adsorbed, i.e., close to 1 mmol g^?1, with a single basal spacing of 2.52 nm, independently of the treated acid-activated clays. The in-situ powder XRD studies revealed that an increase of the basal spacing to 4.20 nm was observed at intermediate temperatures ranging from 50 to 150 °C for organo-acid-activated clays with basal spacing of 4.01 nm, while a continuous decrease of the basal spacing was observed for organoclays with a basal spacing of 2.52 nm. At higher temperatures greater than 250 °C, the decomposition of the surfactant occurs, and the basal spacing decreases to a value of about 1.4 nm.     

Chain‐transfer reaction in the radical polymerization of di‐n‐butyl itaconate at high temperatures

Radical polymerizations of di‐n‐butyl itaconate were investigated. Unexpected resonances (C resonances) were observed in ¹³C NMR spectra of C?O of poly(di‐n‐butyl itaconate)s [poly(DBI)s] obtained at temperatures higher than 60 °C, although two kinds of carbonyl groups showed splittings due to triad tacticities in the spectra of polymers obtained at lower temperatures. The poly(DBI)s formed by the different kinds of initiators or formed in the presence of chain‐transfer agents showed hardly any changes in the intensities of the C resonances; this indicated that the C resonances were not due to the structures formed through initiating and terminating reactions. The poly(DBI)s obtained at different yields showed only a slight increase in the intensities of the C resonances with the yield, which suggested that the C resonances were not attributable to the intermolecular chain‐transfer reaction to the monomer and/or polymer. However, the intensities of the C resonances significantly increased with a decreasing feed monomer concentration; this suggested that intramolecular chain‐transfer reactions took place at high temperatures. Furthermore, a Cu complex‐catalyzed atom transfer radical polymerization mechanism was revealed to be effective for suppressing the intramolecular chain‐transfer reaction at 60 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2415–2426, 2002     

Preparation and Characterization of Exfoliated Poly(ethyleneterephthalate)/Montmorillonite Nanocomposites Using Modified MMTs with Variable Content of Antimony Acetate

Poly(ethylene terephthalate) (PET)/montmorillonite (MMT) nanocomposite was prepared by the direct polymerization with MMTs modified with variable content of antimony acetate (Sb(OAc)₃), which was also used as catalyst polymerization. The modified MMTs (AS‐Sb‐MMT) were prepared by intercalating both Sb(OAc)₃ and amphoteric surfactant (AS) into MMT layers. Nine kinds of Sb‐MMTs [MMT treated with Sb(OAc)₃] with different Sb content were obtained, but only six kinds of PET/MMT nanocomposites could be prepared. ICPAES was used to characterize Sb content of modified MMT, XRD was used to characterize interlayer spacing, IR spectroscopy was used to characterize composition change of Sb catalyst in modified MMT and TEM was used to investigate micromorphology of PET/MMT nanocomposites. Several results are obtained, i.e., (a) Sb content of Sb‐MMT is affected by both drying temperature and washing‐drying sequence, (b) compared with Na‐MMT (unmodified MMT), the change in the interlayer spacing of Sb‐MMT is attributed to the solvent ethylene glycol (EG) rather than the intercalated or absorbed Sb(OAc)₃, (c) based on this, a model is developed to describe the swelling of Na‐MMT and modified MMT by EG and the effect of drying temperature on the interlayer spacing, (d) exfoliation state of MMT in PET matrix of nanocomposites is controlled not only by Sb content and interlayer spacing, but also by the composition of Sb catalyst in modified MMT.     

Effects of organoclays on morphology and thermal and rheological properties of polystyrene and poly(methyl methacrylate) blends

Morphology, thermal and rheological properties of polymer‐organoclay composites prepared by melt‐blending of polystyrene (PS), poly(methyl methacrylate) (PMMA), and PS/PMMA blends with Cloisite® organoclays were examined by transmission electron microscopy, small‐angle X‐ray scattering, secondary ion mass spectroscopy, differential scanning calorimetry, and rheological techniques. Organoclay particles were finely dispersed and predominantly delaminated in PMMA‐clay composites, whereas organoclays formed micrometer‐sized aggregates in PS‐clay composites. In PS/PMMA blends, the majority of clay particles was concentrated in the PMMA phase and in the interfacial region between PS and PMMA. Although incompatible PS/PMMA blends remained phase‐separated after being melt‐blended with organoclays, the addition of organoclays resulted in a drastic reduction in the average microdomain sizes (from 1–1.5 μm to ca. 300–500 nm), indicating that organoclays partially compatibilized the immiscible PS/PMMA blends. The effect of surfactant (di‐methyl di‐octadecyl‐ammonia chloride), used in the preparation of organoclays, on the PS/PMMA miscibility was also investigated. The free surfactant was more compatible with PMMA than with PS; the surfactant was concentrated in PMMA and in the interfacial region of the blends. The microdomain size reduction resulting from the addition of organoclays was definitely more significant than that caused by adding the same amount of free surfactant without clay. The effect of organoclays on the rheological properties was insignificant in all tested systems, suggesting weak interactions between the clay particles and the polymer matrix. In the PS system, PMMA, and organoclay the extent of clay exfoliation and the resultant properties are controlled by the compatibility between the polymer matrix and the surfactant rather than by interactions between the polymer and the clay surface. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 44–54, 2003     

Fine structure and phase transition behavior of fluorinated comb copolymers

The fine structure in the solid state and phase transition behavior of newly synthesized comb copolymers having fluorocarbon and hydrocarbon side‐chains were investigated by temperature controlled wide angle X‐ray diffraction (WAXD) and differential scanning calorimetry (DSC). From the WAXD profiles, two kinds of short spacing peaks based on the formation of the subcell for fluorinated and hydrogenated side‐chains were confirmed at 5.0 and 4.1 Å, respectively. Furthermore, two kinds of endothermic peaks, which corresponded to melting peaks of both side‐chain crystals, appeared in heating process of the DSC thermograms. From these experimental findings, the phase separation structure having the independently packed immiscible side‐chain crystalline was formed in the whole polymer crystal. In addition, it was found that these comb polymers formed highly ordered (double) layer structure estimated using WAXD and small angle X‐ray scattering (SAXS). These fluorinated comb copolymers form a monolayer on the water surface and their transferred film with phase‐separated structure at nanometer size on solid. There were hydrogenated domains at 10–20 nm diameter scales in these phase separated surface structure of monolayers. From these experimental results, these copolymer monolayers are expected to be used as a new molecular device such as nanolithography based on the surface patterning of polymer nanomaterials. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 416–425, 2006     

Synthesis,photophysics, structure‐tunable photoluminescence,and electrochemical properties of soluble poly(p‐phenylenevinylene)‐based polymers with adjacent 1,3,4‐oxadiazoles in the backbone

Three new poly(p‐phenylenevinylene)‐based polymers containing two 1,3,4‐oxadiazole moieties in the main chain per repeat unit were synthesized by Heck coupling. A single, double, or triple bond was introduced between the oxadiazoles to provide a means for modifying the polymer properties. The polymers were readily soluble in common organic solvents and showed T_g values lower than 50 °C. The color of the emissive light in both the solid state and the solution could be tuned by a change in the nature of the bond between the oxadiazole rings. The polymers emitted ultraviolet‐green light in solution with a photoluminescence (PL) emission maximum at 345–483 nm and blue‐green light at 458–542 nm in thin films. The PL quantum yields in solution were 0.36–0.43. The electrochemical properties are affected by the nature of the bond between the oxadiazoles as well. In polymers with a single bond between the oxadiazoles, a lower ionization potential was observed than in polymers with a double or triple bond. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3079–3090, 2005     

Postpolymerization modification of reactive polymers derived from vinylcyclopropane. III. Polymer sequential functionalization using a combination of amines with alkoxyamines,hydrazides, isocyanates,or acyl halides

A new 1,1‐disubstituted‐2‐vinylcyclopropane monomer bearing a ketone and a pentafluorophenyl ester was synthesized and successfully polymerized to yield a polymer with two side chain moieties readily available for post‐polymerization modification. After a quantitative modification of the pentafluorophenyl moiety with amines, a subsequent second functionalization reaction was successfully performed on the ketone moiety leading to a double side‐chain functionalized polymer using two different routes. The first route utilized hydrazide and hydroxylamine derivatives leading to a ketone conversion of 25 to 85%. In the second route, the ketone moiety was first reduced to alcohol (reduction conversion up to 100%) and then converted into the corresponding ester or urethane using acyl halides or isocyanates, respectively, with a conversion ratio of up to 90%. A library of functionalized polymers was synthesized to confirm the effectiveness of this approach. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2841–2849