Specific surface of two hydrated cements differing in strength

Specific surface, S, of CSH-gel particles of disordered layered structure, was studied by water sorption/retention in two cement pastes differing in strength, i.e. C-33 (weaker) and C-43 (stronger), w/c=0.4. Hydration time in liquid phase was t _h=1 and 6 months, followed by hydration in water vapour either on increasing stepwise the relative humidity, RH=0.5→0.95→1.0 (WS) or on its lowering in an inverse order (WR). Specific surface was estimated from evaporable (sorbed) water content, EV (110°C), assuming a bi- and three-molecular sorbed water layer at RH=0.5 or 0.95, respectively (WS). On WR it was three- and three- to four-molecular (50 to 75%), respectively, causing a hysteresis of sorption isotherm. At RH=0.5 the S increased with cement strength from 146 m² g^-1 (C-33, 1 m) to 166 m² g^-1 (C-43, 1 m) and with hydration time to 163 (C-33, 6 m) and to 204 m² g^-1 (C-43, 6 m). At RH=1.0 (and 0.95), higher S-value were measured but these differences were smaller: S amounted to 190-200 m² g^-1 in C-33 (1 and 6 m) and 198-210 m² g-1 in C-43 (1 and 6 m). Thus no collapse occurred on air drying of paste C-43 (6 m). This revised version was published online in July 2006 with corrections to the Cover Date.     

Degree of hydration in cement paste and C<Subscript>3</Subscript>A-sodium carbonate-water systems

This research provides a fundamental understanding of the early stage hydration of Portland cement paste, tricalcium aluminate (C₃A) paste at water to cement ratio of 0.5 and C₃A suspension at water to cement ratio of 5.0 modified by 2 or 4 mass% of sodium carbonate. A high conversion of unreacted clinker minerals to gel-like hydration products in the cement-Na₂CO₃ pastes takes place rapidly between 1^st to 24^th h. Contrary the Ca(OH)₂ formation within the same time interval is retarded in the excess of CO₃²⁻ ions due to intensive rise and growth of CaCO₃ crystals in hydrated cement. Later, the conversion of clinker minerals to the hydrate phase is reduced and higher contents of calcite and vaterite relative to that of Ca(OH)₂ in comparison with those found in the Portland cement paste are observed. As a consequence a decrease in strength and an increase in porosity between hardened Portland cement paste without sodium carbonate and those modified by Na₂CO₃ are observed. C₃A hydrates very quickly with sodium carbonate between 1^st and 24^th h forming hydration products rich in bound water and characterized also by complex salts of (x)C₃A·(y)CO₂·(zH₂O type, whereas C₃A-H₂O system offers C₃AH₆ as the main hydration product. Higher content of the formed calcium aluminate hydrates in C₃A-Na₂CO₃-H₂O system also contributes to early strength increase of Portland cement paste.     

Calcite,vaterite and aragonite forming on cement hydration from liquid and gaseous phase

Cement hydration products were studied as influenced by the hydration conditions (hydration time in liquid phase; relative humidity, RH, in gaseous phase). The formation of calcium hydroxide (portlandite, P) and its transformation to calcium carbonates is mainly discussed here. More hydration products, including P, were formed in liquid phase (paste) than in water vapor (powder), due to the higher availability of water molecules. Full hydration was observed only in the paste hydrated for 6 month, otherwise the P content, estimated from its water escape, DM(400-800°C), increased after storage in water vapor of the prehydrated paste. All the three polymorphs of CaCO₃ (calcite, vaterite and aragonite) were found on prolonged contact with air of the hydrated powder (XRD, HRTEM). Their content was dependent on sequence of RH conditions on hydration: higher after water retention, WR, on lowering RH=1.0→0.95→0.5, than after water sorption, WS, on increasing RH in the inverse order. It increased also on wetting and drying, both of hydrated powder and paste. Ca was found to accumulate on the micro-surfaces of WR samples (SEM, TEM), whereas more Al was observed on WS samples and the crystallinity of hydration products was here higher (ED). Dissolution-diffusion-recrystallization was possible: small Al-ions concentrated at one end and the bigger Ca ions - at the other end of some needles (TEM). At 400-500°C the P in cement transforms in air into CaCO₃, which decomposes at 600-700°C. Thus the sensitivity to carbonation was estimated from ΔM(600-800°C). This value was similar in pastes hydrated for 1 month and in powder (WR). It was lower in powder WS and much lower in the paste (6 months). It increased pronouncedly when the prehydrated paste was stored in water vapor in WS. The nanocrystals of portlandite, vaterite and aragonite, embedded in the amorphous matrix, were observed by HRTEM in the hydrated powder. They may contribute to the cement strength. This revised version was published online in July 2006 with corrections to the Cover Date.     

Reactivity of fly ash in cement paste studied by means of thermogravimetry and isothermal calorimetry

Four paste mixtures with varying replacement level of the cement content by fly ash have been studied. Due to fly ash, the acceleration period decreased and a third hydration peak was noticed with isothermal calorimetry. The total heat after 7 days increased with increasing fly ash content. From 1 to 7 days, thermogravimetry showed a higher chemically bound water and Ca(OH)₂-content for the pastes with fly ash. Between 7 and 14 days the calcium hydroxide started to be depleted due to the pozzolanic reaction. A unique relation was found between calcium hydroxide and total heat development.     

Investigations of cement early hydration in the presence of chemically activated fly ash

The paper describes an attempt of chemical activation of fly ash and claims the usefulness of combination of such investigation methods as calorimetry and infrared absorption for investigations of early periods of cement hydration. The research samples were cement pastes made with an addition of fly ash and admixtures of chemical activators, CaCl₂, Na₂SO₄ and NaOH, whereas a cement paste without fly ash addition and a cement-fly ash paste (both without admixtures) were used as reference samples. In order to investigate early periods of cement pastes hydration, the amount and rate of heat release were registered, and IR spectrums were checked at appointed hydration moments. As a result, it was shown that the combination of calorimetric and IR absorption methods in the investigations of early periods of cement hydration was useful. It was confirmed that the use of chemical activators CaCl₂, Na₂SO₄ and NaOH accelerated the hydration of cement pastes containing fly ash additive in early hours after adding water. The action of activators on hydrating cement system is different for each of investigated compounds.     

Artificial pozzolanic cement pastes containing burnt clay with and without silica fume

Pozzolanic cement blends were prepared by the partial substitution of ordinary Portland cement (OPC) with different percentages of burnt clay (BC), Libyan clay fired at 700 °C, of 10, 20, and 30%. The pastes were made using an initial water/solid ratio of 0.30 by mass of each cement blend and hydrated for 1, 3, 7, 28, and 90 days. The pozzolanic OPC–BC blend containing 30% BC was also admixed with 2.5 and 5% silica fume (SF) to improve the physicomechanical characteristics. The hardened pozzolanic cement pastes were subjected to compressive strength and hydration kinetics tests. The results of compressive strength indicated slightly higher values for the paste made of OPC–BC blend containing 10% BC The results of DSC and XRD studies indicated the formation and later the stabilization of calcium silicates hydrates (CSH) and calcium aluminosilicate hydrates (C₃ASH₄ and C₂ASH₈) as the main hydration products in addition to free calcium hydroxide (CH). Scanning electron microscopic (SEM) examination revealed that the pozzolanic cement pastes made of OPC–BC mixes possesses a denser structure than that of the neat OPC paste. Furthermore, the addition of SF resulted in a further densification of the microstructure of the hardened OPC–BC–SF pastes; this was reflected on the observed improvement in the compressive strength values at all ages of hydration.     

Phase transformation on heating of an aged cement paste

The standard cement paste (C-43-St) was studied previously by static heating, SH, immediately after 1 month hydration at w/c = 0.4 [J. Therm. Anal. Calorim. 69 (2002) 187]. This paste after 5-year ageing (unprotected from contact with air) was subject to thermal analysis in air and in argon (DTA, DTG and TG), to XRD at various temperatures, T, in a high temperature chamber, to mass spectroscopy (MS) and to IR spectroscopy. The aim of this study was to compare the results of SH (fresh paste) and of TG (the aged one), to verify the assumptions made on SH interpretation and to check the change in hydration products with ageing as measured by phase transformation on heating (ΔM versus the final mass). The sorbed water (EV), escaping at 110 °C from the fresh paste, was bound on ageing with a higher energy and escaped at higher temperatures. The joint water content of hydrates and of C-S-H gel increased on ageing by 1–2% in the dense paste C-43-St and did not change in the less compact one C-43-I. C-S-H gel transformed on heating above 600 °C into C₂S and C₃S. Portlandite content did not change on ageing. In the air atmosphere it became partly carbonated, which was accompanied by an increase in mass between 500 and 600 °C. Carbon dioxide and/or carbonate ions to form carbonates, were sorbed during ageing and were present in the aged paste in some form undetectable by XRD (amorphous or crypto-crystalline). Sensitivity to carbonation ΔM(700–800 °C) increased highly with ageing.     

Effect of addition of nano-magnetite on the hydration characteristics of hardened Portland cement and high slag cement pastes

In this investigation the effect of addition of magnetite nanoparticles on the hydration characteristics of both ordinary Portland cement (OPC) and high slag cement (HSC) pastes was studied. The cement pastes were prepared using a water/solid (W/S) mass ratio of 0.3 with addition of 0.05, 0.1, and 0.3 % of magnetic fluid Fe₃O₄ nanoparticles by mass of cement. An aqueous stable magnetic fluid containing Fe₃O₄ nanoparticles, with a mean diameter in the range of super-paramagnetism, was prepared via co-precipitation method from ferrous and ferric solutions. The admixed magnetite-cement pastes were examined for compressive strength, chemically combined water content, X-ray diffraction analysis, and differential scanning calorimetry. The results of compressive strength revealed that the hardened pastes made from OPC and HSC admixed with different amounts of magnetic fluid have higher compressive strength values than those of the neat cement OPC and HSC cement pastes at almost all ages of hydration. The results of chemically combined water content for the admixed cement pastes showed almost the same general trend and nearly comparable values as those of the neat cement pastes. From the XRD diffractograms obtained for the neat OPC and HSC cement pastes, the main hydration products identified are calcium silicate hydrates, portlandite, and calcium sulfoaluminate hydrates. Addition of magnetic fluid nanoparticles to both of OPC and HSC did not affect the main hydration products of the neat OPC or HSC cement in addition to one main basic difference, namely, the formation of calcium iron hydroxide silicate as a new hydration product with a reasonable hydraulic character.     

Hypothetical transformation of Ca(OH)<Subscript>2</Subscript> into CaCO<Subscript>3</Subscript> in solid-state reactions of portland cement

Summary Previous study of the hydration and ageing products of two cement pastes created the basis for the postulate of the course of solid-state reactions between the portlandite Ca(OH)₂ and the CO₂ from air in the hydrated and air dry cement. XRD basal spacing d(001) of portlandite exceeded the nominal value and increased with ageing, with the wetting and drying procedure and with carbonate content of the paste, indicating that a part of OH^- ions was gradually substituted by CO₃^2- ions, which are about twice bigger. IR spectroscopy showed a considerable content of portlandite, of CO₃^2- of water and silicates. Also HCO₃^- H₂O and CO₂ in cavities between hexagonal rings and hexagonal hydrates were indicated. By MS (mass spectrometry) in vacuum the evaporation of sorbed water was detected at 100-120°C, of gel water at 350°C of portlandite water at 400°C and of high temperature water between 500 and 700°C, simultaneously with CO₂ escape. Slightly higher peak temperatures were found by the TG test either in air or in argon. From these results and from geometric considerations it is postulated that the solid-state reactions take place on ageing of the cement paste and on its heating: hexagonal portlanditecalcium carbonate hydroxy hydratecalcium carbonate hydratehexagonal vaterite and/or orthorhombic aragoniterhombohedral calcite The analysis of the standard files of the calcium carbonate hydroxy hydrates supports this postulate and indicates a gradual transformation.     

Simultaneous measurements of heat of hydration and chemical shrinkage on hardening cement pastes

Isothermal calorimetry and chemical shrinkage measurements are two independent techniques used to study the development of hydration in cementitious systems. In this study, calorimetry and chemical shrinkage measurements were combined and simultaneously performed on hydrating cement paste samples. Portland cement pastes with different water to cement ratios and a cement paste containing calcium sulfoaluminate clinker and anhydrite were studied. The combined calorimetry/chemical shrinkage test showed good reproducibility and revealed the different hydration behavior of sealed samples and open samples, i.e., samples exposed to external water during hydration. Large differences between sealed and open samples were observed in a Portland cement paste with low water to cement ratio and in the calcium sulfoaluminate paste; these effects are attributed to self-desiccation of the sealed pastes. Once the setup is fully automatized, it is expected that combined calorimetry/chemical shrinkage measurements can be routinely used for investigating cement hydration.     

Early stages hydration of high initial strength Portland cement

Thermogravimetry (TG) and derivative thermogravimetry (DTG) were used to analyze the early stages of hydration of a high-initial strength and sulphate resistant Portland cement (HS SR PC) within the first 24 h of setting. The water/cement (W/C) mass ratios used to prepare the pastes were 0.35, 0.45, and 0.55. The hydration behavior of the pastes was analyzed through TG and DTG curves obtained after different hydration times on calcined cement mass basis to have a same composition basis to compare the data. The influence of the W/C ratio on the kinetics of the hydration process was done through the quantitative analysis of the combined water of the main hydration products formed in each case. TG and DTG curves data calculated on calcined mass basis of all the results were converted to initial cement mass basis to have an easier way to analyze the influence of the W/C ratio on the free and combined water of the different main hydrated phases. The gypsum content of the pastes was totally consumed in 8 h for all cases. A significant part of the hydration process occurs within the first 14 h of setting and at 24 h the highest hydration degree, indicated by the respective content of formed calcium hydroxide, occurs in the case of the highest initial water content of the paste.     

The Role of Titanium Dioxide on the Hydration of Portland Cement: A Combined NMR and Ultrasonic Study

Titanium dioxide (TiO₂) is an excellent photocatalytic material that imparts biocidal, self-cleaning and smog-abating functionalities when added to cement-based materials. The presence of TiO₂ influences the hydration process of cement and the development of its internal structure. In this article, the hydration process and development of a pore network of cement pastes containing different ratios of TiO₂ were studied using two noninvasive techniques (ultrasonic and NMR). Ultrasonic results show that the addition of TiO₂ enhances the mechanical properties of cement paste during early-age hydration, while an opposite behavior is observed at later hydration stages. Calorimetry and NMR spin–lattice relaxation time T₁ results indicated an enhancement of the early hydration reaction. Two pore size distributions were identified to evolve separately from each other during hydration: small gel pores exhibiting short T₁ values and large capillary pores with long T₁ values. During early hydration times, TiO₂ is shown to accelerate the formation of cement gel and reduce capillary porosity. At late hydration times, TiO₂ appears to hamper hydration, presumably by hindering the transfer of water molecules to access unhydrated cement grains. The percolation thresholds were calculated from both NMR and ultrasonic data with a good agreement between both results.     

Influence of superabsorbent polymers on hydration of cement pastes with low water-to-binder ratio

Internal curing with superabsorbent polymers (SAP) is a method for promoting hydration of cement and limiting self-desiccation, shrinkage and cracking in high-performance, and ultra high-performance concrete with low water-to-binder ratio. SAP are introduced in the dry state during mixing and form water-filled inclusions by absorbing pore solution. The absorbed solution is later released to the cement paste during hydration of the cement. In this paper, cement pastes with low water-to-binder ratios incorporating superplasticizer and different dosages of SAP and corresponding additional water were prepared. Reference cement pastes without SAP but with the same amount of water and superplasticizer were also mixed. Isothermal calorimetry was used to measure hydration heat flow. Water entrainment by means of SAP increased the degree of hydration at later hydration times in a manner similar to increasing the water-to-binder ratio. Addition of SAP also delayed the main calorimetric hydration peak compared to the reference pastes, however, in a less prominent manner than the increase in water-to-cement ratio.     

Physical and chemical studies on cement containing sugarcane molasses

Molasses is generally used as a grinding aid in cement and as a water reducer and retarder in concrete. In China, the output primarily consists of sugarcane molasses. In this paper, the effects of sugarcane molasses on the physical performance and hydration chemistry of conventional Portland cement were investigated. The setting times, the normal consistency of cement pastes, the compressive strengths and fluidities of the mortars were respectively determined according to Chinese Standard GB/T 1346, GB/T17671 and GB/T 2419. The effect of molasses on the hydration kinetics of cement was investigated using a calorimeter. The hydration products and pore size distribution of the cement pastes were analysed by X-ray powder diffraction, differential scanning calorimetry and a mercury injection apparatus. The results show that a small amount of sugarcane molasses retards the setting and hardening of cement paste and increases the fluidity of cement mortar, while excess molasses accelerates the setting and hardening. Molasses improves significantly the compressive strength at 3d due to the decrease of porosity. The addition of 1.0 % molasses accelerates the formation of ettringite, prevents the second hydration of aluminate phase and delays the hydration of C₃S.     

Calorimetric determination of enthalpies of lysozyme folding at a liquid-solid interface

Summary Two hydrated and aged cement pastes from India (NCB), w/c=0.4, of a similar chemical composition but of a different specific surface and different strength (OPC, C-33 and C-43), hydrated at w/c=0.4 for 1 month, were studied by XRD after 1 year and 5-6 year ageing on contact with air. They were tested by static heating (SH) in fresh state, and by DTA/DTG/TG, IR and mass spectrometry (MS), after ageing, presented elsewhere. The main XRD peaks of (i) portlandite were decreasing with T and disappearing about 450°C, (ii) calcite peak at room T was small and broad, it increased gradually, especially after portlandite disappearance; above 600°C it was lowered and it was lost above 700°C. Important variation in the d(001) of portlandite with ageing was observed, exceeding the standard value of d(001)=4.895 Å (72-0156). It was higher in the paste C-33 (4.925-4.936 Å), containing more carbonates, than in the paste C-43 (4.916-4.927 Å). Small variations only were found in the value of d(101), i.e. 2.627-2.635 Å (nominally 2.622 Å), whereas the d(104) of calcite could be used as internal standard and other calcium carbonates (vaterite and aragonite) showed a small variation only. The increase ind(hkl) with temperature was straight linear (in portlandite d(001)=0.095 Å, at 30-400°C) and the thermal expansion coefficient estimated thereform was high (4.75-4.95·10^-5 K^-1). Close to the T of decomposition the d/T became steeper. The thermal variation of d(104)=3.035 Å of calcite (d=0.015 Å at 30-400°C) was smaller than that ofd(101) of portlandite (d=0.025 Å at 30-400°C) and was similar in C-33 and C-43. The thermal expansion coefficient was 1.54 10^-5 K^-1, thus higher than the reported _a=0.65·10^-5 K^-1.     

Influence of Submicron Fibrillated Cellulose Fibers from Cotton on Hydration and Microstructure of Portland Cement Paste

This paper reports the influence of submicron hydrophilic fibers on the hydration and microstructure of Portland cement paste. Submicron fibrillated cellulose (SMC) fibers was prepared by the acid hydrolysis of cotton fibers in H₂SO₄ solution (55% v/v) for 1.5 h at a temperature of 50 °C. The SMC fibers were added into cement with a dosage of 0.03 wt.%, and the effect of SMC on the hydration and microstructure of cement paste was investigated by calorimeter analysis, XRD, FT-IR, DSC-TG, and SEM. Microcrystalline cellulose (MCC) fibers were used as the contrast admixture with the same dosage in this study. The results show that the addition of SMC fibers can accelerate the cement hydration rate during the first 20 h of the hydration process and improve the hydration process of cement paste in later stages. These results are because the scale of SMC fibers more closely matches the size of the C-S-H gel compared to MCC fibers, given that the primary role of the SMC is to provide potential heterogeneous nucleation sites for the hydration products, which is conducive to an accelerated and continuous hydration reaction. Furthermore, the induction and bridging effects of the SMC fibers make the cement paste microstructure more homogeneous and compact.     

The influence of temperature and different storage conditions on the stability of supersulphated cement

The stability of supersulphated cement (SSC) is investigated. The hydration products of cement pastes prepared at a water cement ratio of 0.27 were determined by thermogravimetry (TG) and X-ray diffraction (XRD). Ettringite, one of the initial hydration products, is shown to be stable under conditions of storage at 25, 50 and 75°C and when subject to relative humidities of 100, 53 and 11% of water vapour in each case. The effect of drying on ettringite stability at the higher temperatures is discussed in relation to the relative humidity. In celebration of the 60^th birthday of Dr. Andrew K. Galwey     

The Effect of Different Bentonites on Cement Hydration During Solidification/Stabilization of Tannery Wastes

In the present work, a Portland cement blended with calcium carbonate is being used to study the solidification/stabilization (S/S) of a Brazilian tanning waste arising from leather production. Chromium is the element of greatest concern in this waste, but the waste also contains a residual organic material. Using thermogravimetry (TG) and derivative thermogravimetry (DTG) to identify and quantify the main hydrated phases present in the pastes, this paper presents a comparative study between the effects of Wyoming and Organophilic bentonites (B and OB) on cement hydration. Samples containing combinations of cement, B, OB and waste have been subjected to thermal analysis after different setting times during the first 28 days of the waste S/S process. Both bentonites affect the cement hydration, with no significant differences in hydration degree after 1 week. This work shows further examples of the great utility of thermal analysis techniques in the study of very complex systems containing both crystalline and amorphous mineral materials as well as organics. This revised version was published online in July 2006 with corrections to the Cover Date.     

Utilization of electric arc furnace dust as an admixture to Portland cement pastes

Electric arc furnace dust (EAFD) is termed as a hazardous waste due to its contamination with heavy metals. Inertization of such very fine dust can be occurred via stabilization and solidification process within the hydrated Portland cement matrix. In this paper, the effect of the addition of various ratios of EAFD on the properties of the hardened Portland cement paste was investigated. Compressive strength, chemically combine water and free lime contents were determined. In addition, phase composition using XRD; DTA analysis; as well as microstructure of the formed hydrates for some selected samples were investigated using SEM. The obtained results showed that the paste containing 1/mass% EAFD give the highest compressive strength values at most hydration ages, specially the later ages, compared to the neat Portland cement blank paste. Whileas, the pastes containing 3 and 5/mass% EAFD showed lower values of compressive strength compared to those of the blank paste.     

Simultaneous IR/TG study of calcium carbonate in two aged cement pastes

Two aged cement pastes (7 years) were studied for H₂O and CO₂ evolution, the combined amounts of which were measured by TG and identified by thermo-IR analysis. This indicated the presence of three forms of carbonates, which decomposed at different temperatures. The displacement with time of the evaporation of sorbed water to higher temperatures (500–700°C, TG, MS) shows the possibility of its incorporation into carbonate hydrates and/or hydroxy hydrates, postulated previously. The decomposition of all the hydration products needed a thermal energy increasing with ageing (increased temperature measured by TG). The carbonation process proceeded for 7 years in the weaker paste, whereas it terminated before 5 years in the stronger one. The CSH water content did not change with ageing, whereas that of portlandite was lowered, which though did not account for the increase in carbonate content (TG). Possibly some Ca²⁺ from the CSH gel was involved in this process. In the stronger paste the growth with time of organic matter was found (IR, TG/DTG).