Corrosion behavior of Mg,AZ31, and AZ91 alloys in dilute NaCl solutions

Corrosion behavior of extruded Mg, extruded AZ31 alloy, and cast AZ91 alloy was investigated by electrochemical measurements in dilute NaCl solutions. Corrosion products and passivation films were analyzed by X-ray diffraction and X-ray photoelectron spectroscopy. All specimens exhibit the corrosion and passivation zones in dilute NaCl solutions. The aluminum content and alloy microstructure influence the corrosion and passivation processes. AZ91 alloy shows the broadest passivation zone followed by AZ31 alloy and Mg. AZ91 alloy reveals a highest corrosion resistance, and preferential attack is located at the primary Mg phase. Its relatively fine β-phase (Mg₁₇Al₁₂) network and Al₂O₃/Al(OH)₃ compounds produced on the passivation film are the main factors which limit the corrosion progress as compared with AZ31 alloy and Mg. The thick passivation product on AZ31 alloy is the key factor which restricts the corrosion attack in dilute solutions.     

基于电化学噪声研究缓蚀剂对AA6063铝合金点蚀的影响

采用电化学噪声(ECN)、电化学阻抗谱(EIS)和极化曲线研究了AA6063 铝合金在3% (w) NaCl 溶液中的亚稳态点蚀萌发和稳态点蚀生长特征, 着重探讨了CeCl₃、Na₂CrO₄、8-羟基喹啉(8-HQ)等三种不同类型缓蚀剂对亚稳态和稳态点蚀的抑制机理. 结果表明: 当铝合金表面阴极相(Al-Si-Fe)周边的Al 基体发生局部溶解后,会导致邻近区域pH值升高(>8.4), 引起Ce(OH)₃在蚀点中心区的阴极相表面优先沉积, 从而抑制局部腐蚀的阴极去极化过程. 随着缓蚀剂浓度的提高, 亚稳态噪声峰的平均积分电量(q)随之递减, 但噪声峰的平均寿命几乎没有变化, 表明Ce³⁺并不能直接加速亚稳态蚀点的修复, 但可降低蚀点内金属Al 的溶解速率. CrO₄^2-不但可加速蚀点修复, 还可降低亚稳态蚀点的形核速率. 8-HQ主要与Al³⁺、Mg²⁺等形成不溶性螯合物并沉积在铝合金表面,提高了铝基体的全面抗腐蚀能力, 但并不能显著提高其耐点蚀能力.     

Corrosion inhibition of magnesium alloy AZ31 in chloride-containing solutions by aqueous permanganate

In this work, corrosion of the AZ31 magnesium alloy was examined in 0.05 M NaCl solutions containing 0.01–0.150 mol/dm³ of potassium permanganate as a corrosion inhibitor. A set of electrochemical impedance spectroscopy, linear sweep voltammetry, and hydrogen evolution measurements revealed high inhibitor effectiveness at relatively high (0.150 mol/dm³) KMnO₄ concentrations. Based on data of energy-dispersive X-ray analysis, scanning electron microscopy, and Raman spectroscopy, a mechanism of the corrosion inhibition of AZ31 alloy by potassium permanganate in chloride-containing media was proposed.

     

Protective Action of Sodium Metavanadate Against Corrosion of AD31 Aluminum Alloy in Neutral Chloride-Containing Media

Russian Journal of Physical Chemistry A - The mechanism of corrosion of AD31 (AA6063) aluminum alloy in 0.05 M NaCl solutions containing 0.03–5 mmol/dm3 NaVO3 as an inhibitor was studied....     

The study on microstructure and electrochemical properties of Al–Mg–Sn–Ga–Pb alloy anode material for Al/AgO battery

The microstructure of Al–Mg–Sn–Ga–Pb quinary aluminum alloy anode material and the influences of its electrochemical properties and self-corrosion rate in 4 mol/l NaOH +10 g/l Na₂SnO₃ medium were studied. The microstructure and morphology were characterized by metallographic microscope, transmission electron microscope, and scanning electron microscopy. The electrochemical properties were tested by electrochemical workstation, and the self-corrosion rate of Al alloy anode was studied by methods of recovery H₂ gas by discharge water. The results show that homogenization has not much impact on the electrochemical properties and the corrosion rate of the cast aluminum alloy anode material; besides, return annealing treatment of the cold-rolled Al–Mg–Sn–Ga–Pb quinary aluminum alloy anode material can reduce the rate of self-corrosion and make Al anodic potential shift negative steadily and improve the properties of the material.

     

Corrosion resistance of molybdenum silicides in aqueous solutions

The corrosion performance of Mo-22Si and Mo-25Si alloys in 0.5 M sodium chloride (NaCl) and 0.5 M sodium hydroxide (NaOH) solutions, at room temperature, was evaluated using electrochemical techniques. In 0.5 M NaCl, additionally, the effect of solution pH (3, 7 and 10) and concentration (0.1, 0.5 and 1.0 M) was studied using techniques such as potentiodynamic polarization curves, linear polarization resistance and electrochemical noise in current. The alloy contained either -Mo or Mo₅Si₃ phases in a Mo₃Si matrix. Polarization results showed that only the alloys containing 22Si developed a passive film in 0.5 M NaOH solution, whereas the alloy containing 25Si was passivated only in 0.5 M NaCl, pH 10 solution. In 0.5 M NaCl, pH 7 and 0.5 M NaOH solutions, the alloy with 25Si was the one with the highest corrosion rate, whereas the one containing 22Si was the most corrosion resistant. In NaCl solutions, the alloys exhibited a localized type of corrosion, but not in NaOH solutions. Alkaline NaCl solutions increased the corrosion rate of the 75Mo-25Si alloy with respect to acidic or neutral solutions, whereas diluted (0.1 M) or concentrated (1.0 M) NaCl solutions produced lower corrosion rates than the 0.5 M NaCl solution. Some localized type of corrosion occurred in the NaCl solutions, due to a selective corrosion of the -Mo and Mo₅Si₃ phases with respect to the Mo₃Si matrix.     

One‐step immersion method for fabricating superhydrophobic aluminum alloy with excellent corrosion resistance

This work develops a facile one‐step immersion method for preparing the superhydrophobic aluminum alloy, i.e. the aluminum alloy is treated with stearic acid (STA)–ethanol–H₂O solution at 60 °C for 35 h. Results show that the aluminum alloy achieves flower‐like structure with both a great deal of pillars and pores, while the long hydrophobic alkyl chains are chemically grafted onto the hierarchical surface. Meanwhile, the water contact angle at the aluminum alloy surface gradually enhances with the decrease of the ethanol–H₂O volume ratio, and the water contact angle and rolling angle of 156.2° and 5°, respectively, are obtained when the ethanol–H₂O volume ratio is 1:3. Moreover, results show that the higher water contact angle at the aluminum alloy, the better corrosion resistance of the aluminum alloy. Consequently, the aluminum alloy with the superhydrophobic property has the best corrosion resistance, durability, and stability in corrosive environments. Copyright © 2016 John Wiley & Sons, Ltd.     

Corrosion behavior of AA2024-T3 alloy treated with phosphonate-containing TEOS

Protection from corrosion of the aluminum alloy AA2024-T3 coated with a tetraethoxysilicate (TEOS)/aminotrimethyllenephosphonic acid (ATMP) film in a 0.05-mol L⁻¹ NaCl solution was evaluated using electrochemical impedance spectroscopy, scanning electron microscopy, energy disperse spectroscopy, and atomic force microscopy. The present work investigates the influence of different pretreatment procedures of the alloy surface and the ATMP concentration on the corrosion resistance of the coated samples. The undoped sol–gel coatings did not provide adequate corrosion protection. The best corrosion protection was achieved using acetic acid pretreatment and subsequent deposition of an ATMP-modified TEOS film with an optimal concentration of 5.00 × 10⁻⁴ mol L⁻¹ in the deposition bath. The acetic acid pretreatment promotes a decrease in galvanic corrosion and the surface enrichment of aluminum favoring the metalosiloxane and the metal–phosphonic bonds with increasing likely reaction sites, thus promoting the formation of a more homogeneous and compact coating with improved resistance.     

Electrochemical properties and corrosion inhibition of AA6061 in tropical seawater

The corrosion inhibition of aluminum and its alloys is the subject of tremendous technological importance due to the increased industrial applications of these materials. This study reports the results of potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM) on the corrosion inhibition of AA6061 aluminum alloys in seawater using sodium benzoate as an inhibitor. The electrochemical measurements for aluminum alloys in seawater after varied immersion period showed that the presence of sodium benzoate significantly decreases the corrosion currents densities (i_corr), corrosion rates and double layer capacitance (C_dl), as simultaneously increase the values of polarization resistance (R_p). Charge transfer process and development of thin film on the specimen have been proven by morphology study using SEM.     

Effect of surface treatments on the localized corrosion resistance of the AA2198-T8 aluminum lithium alloy welded by FSW process

In this work, the effect of eight types of surface treatments on the corrosion resistance of friction stir welded samples of an AA2198-T8 Al-Cu-Li alloy were tested and compared in an attempt to find suitable alternatives to toxic and carcinogenic hexavalent chromium treatments. All the samples were anodized and subjected to different post-anodizing treatments. The post-anodizing treatments were (1) hydrothermal treatment in Ce (NO₃)₃ 6H₂O solution; (2) hydrothermal treatment in Ce (NO₃)₃ 6H₂O solution with H₂O₂; (3) hydrothermal treatment in boiling water; (4) hexavalent chromium conversion coating; and (5) immersion in BTSE (bis-1,2-(triethoxysilyl) ethane. The corrosion resistance of the treated samples was evaluated by immersion tests in sodium chloride solution (0.1 mol L⁻¹ NaCl) and electrochemical impedance spectroscopy (EIS) of the friction stir weldment. The results showed that among the alternative treatments, the Ce-containing solutions presented the best corrosion resistance, especially when used without peroxide.     

The study on microstructure and electrochemical properties of Al�CMg�CSn�CGa�CPb alloy anode material for Al/AgO battery

The microstructure of Al?CMg?CSn?CGa?CPb quinary aluminum alloy anode material and the influences of its electrochemical properties and self-corrosion rate in 4?mol/l NaOH +10?g/l Na₂SnO₃ medium were studied. The microstructure and morphology were characterized by metallographic microscope, transmission electron microscope, and scanning electron microscopy. The electrochemical properties were tested by electrochemical workstation, and the self-corrosion rate of Al alloy anode was studied by methods of recovery H₂ gas by discharge water. The results show that homogenization has not much impact on the electrochemical properties and the corrosion rate of the cast aluminum alloy anode material; besides, return annealing treatment of the cold-rolled Al?CMg?CSn?CGa?CPb quinary aluminum alloy anode material can reduce the rate of self-corrosion and make Al anodic potential shift negative steadily and improve the properties of the material.     

Surface characteristics of AZ91D alloy anodized with various conditions

Anodic oxidation of an AZ91D magnesium alloy was carried out in an attempt to increase the corrosion resistance. The alloy was placed in an electrolyte containing 0.1 M sodium silicate (Na₂SiO₃), 2.0 M sodium hydroxide (NaOH) and 0.1 M sodium phosphate (Na₃PO₄), and treated with a current density of 100–400 mA/cm² for 1 to 4 min. After the anodic oxidation treatment, the surface characteristics were analyzed by SEM, X‐ray diffraction (XRD) and a surface roughness tester. The corrosion resistance was determined by measuring the corrosion potential and corrosion current density using potentiodynamic polarization in a 3.5 wt% NaCl electrolyte solution. Although the anodic oxidation treatment with the base electrolyte resulted in an arrival voltage ranging from 60 to 70 V, the addition of silicate tended to reduce this arrival voltage by approximately 10–20 V and decrease the critical voltage required for the formation of a porous oxide film. The pore size and film thickness increased with increasing applied current and treatment time. The addition of silicate to the electrolyte resulted in films with a homogeneous pore size and a film thickness increasing with the increasing applied current and treatment time. XRD showed the formation of a new MgO and Mg₂SiO₄ phase. The formation of Mg₂SiO₄ was attributed to the presence of SiO₄^4? in the film. After the addition of silicate, the corrosion potential increased and corrosion current decreased, resulting in improved corrosion resistance. Copyright © 2008 John Wiley & Sons, Ltd.     

Effect of hyamine on electrochemical behaviour of brass alloy in HNO3 solution

The electrochemical behaviours of a brass alloy in 0.1 M nitric acid, including the hyamine inhibitor with concentrations between 2.5 × 10^?4 M and 1.0 × 10^?5 M, were studied. For this purpose, potentiodynamic polarisation, electrochemical impedance spectroscopy (EIS), linear polarisation resistance (LPR) techniques, and flame atomic absorption spectroscopy (FAAS) were utilised. The inhibitor molecules adsorbed on the brass surface were calculated to be in good agreement with the Langmuir adsorption isotherm and the standard free enthalpy of adsorption (??G _ads ^° ). Hyamine effectively improved the corrosion inhibition of brass and acted as a mixed-type inhibitor on alloy surfaces. The surface morphology of the alloy was also clarified by optical microscopic and SEM techniques. A theoretical study of the corrosion inhibition efficiency of hyamine molecule was carried out using density functional theory (DFT) at the B3LYP/6-311G(d,p) basis set level.     

Characterization and corrosion resistance of organically modified silicate/MO2 (M = Zr,Ti, or Ce) hybrid coatings on a 6061‐T6 aluminum alloy

Hybrid coatings based on organically modified silicate (Ormosil)/ZrO₂ (0–1.0 wt %) and Ormosil/MO₂ (M = Ti or Ce) were synthesized through a sol–gel technique. Tetraethylenepentamine, 3‐glycidoxypropyltrimethoxysilane, tetraethoxysilane, and MO₂ (M = Zr, Ti, or Ce) metallic particle were used as precursors for the hybrid coatings. These hybrid films were deposited via spin coating onto an aluminum alloy to improve the corrosion protection. The effects induced by the ZrO₂ content and the metallic particle type on the chain dynamics, thermal stability, and corrosion performance of the coated samples were investigated. The rotating‐frame spin–lattice relaxation times and scale of the spin–diffusion path length indicated that the configuration of the hybrid films was highly crosslinked and dense and adhered to the aluminum alloy substrates. The thermal stability and the apparent activation energy, evaluated by van Krevelen's method, of the hybrid coatings depended on the ZrO₂ content and on the metallic particle type. Potentiodynamic and salt‐spray analysis revealed that the hybrid films provided exceptional barrier and corrosion protection in comparison with untreated aluminum alloy substrates. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 335–342, 2006     

A Molecular Approach for Mitigation of Aluminum Pitting based on Films of Zinc(II) and Gallium(III) Metallosurfactants

The use of metallosurfactants to prevent pitting corrosion of aluminum surfaces is discussed based on the behavior of the metallosurfactants [Zn^II(L^N2O2)H₂O] ( 1 ) and [Ga^III(L^N2O3)] ( 2 ). These species were deposited as multilayer Langmuir–Blodgett films and characterized by IR reflection absorption spectroscopy and UV/Vis spectroscopy. Scanning electron microscopy images, potentiodynamic polarization experiments, and electrochemical impedance spectroscopy were used to assess corrosion mitigation. Both metallosurfactants demonstrate superior anticorrosion activity due to the presence of redox-inactive 3d¹⁰ metal ions that enhance the structural resistance of the ordered molecular films and limit chloride mobility and electron transfer.     

Corrosion and Anodic Behaviors of Pure Aluminum in a Novel Alkaline Electrolyte

The corrosion and anodic dissolution behaviors of pure aluminum in Na₂SnO₃-containing 4 mol·L⁻¹ KOH methanol-water mixed solutions with a methanol/water volume ratio of 4:1 were investigated. This was carried out by means of hydrogen collection, polarization curve, galvanostatic discharge, scanning electron microscopy (SEM), and energy dispersive analysis of X-ray (EDAX). The experimental results indicated that the addition of stannate inhibited the corrosion of aluminum in the 4 mol·L⁻¹ KOH methanol-water solutions by the deposition of tin with a higher hydrogen evolution overpotential on the electrode surface. In the electrolytes with higher stannate contents the inhibiting effect decreased because of the occurrence of some cracks on the tin deposition film. The results of galvanostatic discharge showed that the discharge of aluminum in the Na₂SnO₃-containing 4 mol·L⁻¹ KOH methanol-water solutions were obviously improved. In addition, the improvement effect enhanced with the increase of stannate content. It was noted that the aluminum anode showed a very flat discharge plateau at relatively low potentials in the electrolyte with 10.0 mmol·L⁻¹ Na₂SnO₃ at 20 mA·cm⁻² discharge current density.     

The interface electrochemical and chemical mechanism of a low alloy steel in a 3.5% NaCl solution containing Ce3+‐based inhibitor

The interface electrochemical and chemical mechanism of the low alloy steel in a 3.5% NaCl solution containing the Ce³⁺‐based inhibitor was investigated by the electrochemical techniques in conjunction with the surface analysis technologies. It was shown that the Ce^3+‐based inhibitor was an anodic inhibitor with more than 90.0% inhibitory efficiency. The net‐shaped inhibiting film with 200 to 500‐nm greyish balls was observed on the specimen surface. During the corrosion reaction occurred on the surface of the low alloy steel, the hydrolysis reaction of P₃O₁₀⁵⁻ and the disproportionation reaction of Ce³⁺ ions simultaneously occurred, too, resulting in the formation of the net‐shaped inhibiting film with nano‐scale greyish ball‐type products, which contained Ce element and had an obvious effect on the electrochemical process of the low alloy steel in a 3.5% NaCl solution containing the Ce³⁺‐based inhibitor. Therefore, the EIS spectra of the low alloy steel in a 3.5% NaCl solution containing the Ce³⁺‐based inhibitor were composed of a capacitive loop at a high‐frequency region and an inductive impedance loop at a low‐frequency region. The charge‐transfer resistance (R_t) increased with the immersion elapsed time, indicating that the inhibition efficiency of the Ce³⁺‐based inhibitor increased with immersion elapsed time. The calculated data based on the fitted electrochemical parameters showed the partial coverage of the inhibitor. This was further revealed by the analysis of electrochemical kinetics that the inductive impedance (L) loop at a low frequency region resulted from the localized absorption of the Ce³⁺‐based inhibitor on the surface of the low alloy steel in a 3.5% NaCl solution. It was also verified by micro‐morphologies.     

Zn-Al-[V10O28]6-双层氢氧化物掺杂对LY12铝合金表面溶胶-凝胶涂层性能的影响

采用共沉淀法制备Zn-Al-[V₁₀O₂₈]^6-双层氢氧化物(以下简称LDH-V), 研究不同添加浓度(0.0、0.25×10^-3、0.75×10^-3、1.5×10^-3、3.0×10^-3 mol·L^-1)的LDH-V对LY12 铝合金溶胶-凝胶涂层形貌、耐蚀性的影响. 采用扫描电子显微镜(SEM)和傅里叶变换红外(FTIR)光谱研究LDH-V对涂层形貌和结构的影响. 运用中性盐雾实验对涂层进行耐蚀性评估. 利用电化学方法对涂层在0.05 mol·L^-1的NaCl 溶液中的腐蚀行为进行研究. 探讨加入LDH-V后溶胶-凝胶涂层的耐蚀机理. 结果表明, 一定量LDH-V的加入不仅可以提高溶胶-凝胶涂层的耐蚀性能, 还可对涂层被破坏区域进行自修复, 起到延缓铝合金基体腐蚀的作用. 然而, 当LDH-V的添加溶度超过一定值时, 会破坏涂层的完整性并降低涂层的腐蚀防护性能. 实验结果表明LDH-V最佳的添加浓度为1.5×10^-3mol·L^-1.     

Performance of dodecyl dimethyl benzyl ammonium chloride as bactericide and corrosion inhibitor for 7B04 aluminum alloy in an aircraft fuel system

In this study, the broad-spectrum antimicrobial property of dodecyl dimethyl benzyl ammonium chloride (DDBAC) was investigated against three species of bacteria, Lysinibacillus sphaericus (L. sphaericus), Acinetobacter lwoffii (A. lwoffii), and Sediminibacterium salmoneum (S. salmoneum) isolated and purified from a naval aircraft fuel system. Through the inhibition zone method and minimum inhibitory concentration test, DDBAC was found to have a good antimicrobial performance with a minimum inhibitory concentration of 64 mg/L. The influence of DDBAC on the corrosion behavior of fuel tank material was evaluated by electrochemical measurements, such as polarization curve and electrochemical impedance spectroscopy (EIS). The polarization curve indicated that DDBAC suppressed anodic and cathodic reactions as a mixed-type corrosion inhibitor, and the inhibition efficiency was 68.38% at the concentration of 80 mg/L after 28 days of immersion. The EIS results showed that DDBAC inhibited the corrosion of 7B04 aluminum alloy in the concentration range of 40–120 mg/L. The DDBAC adsorption on the aluminum alloy surface was in agreement with the modified Langmuir adsorption isotherm model. The quantum chemical calculations proved that a lone pair of electrons of nitrogen atoms in DDBAC were able to form coordinate bonds with the empty orbital in aluminum, resulting in a tight chemisorption layer on the aluminum alloy surface and corrosion inhibition.     

Effect of acidity level Ro(H) on the corrosion of steel in concentrated HCL solutions

The corrosion of a carbon steel in (0.5 – 9.0 M) HCl media using weight loss, electrochemical polarization and polarization resistance measurements was investigated. The corrosion data are discussed as function of the Strehlow acidity function R_o(H) which is the extension of pH in concentrated solutions. Weight loss, corrosion current densities and resistance polarization values show a linear behaviour with the R_o(H) acidity function. The corrosion potential-R_o(H) plot is also linear using the ferricinium (Fc⁺) / ferrocene (Fc) reference electrode in concentrated acid solutions.