Pore Modification in Porous Ceramic Membranes With Sol-Gel Process and Determination of Gas Permeability and Selectivity

Summary: The aim of the study was to investigate the variation in total surface area, porosity, pore size, Knudsen and surface diffusion coefficients, gas permeability and selectivity before and after the application of sol-gel process to porous ceramic membrane in order to determine the effect of pore modification. In this study, three different sol-gel process were applied to the ceramic support separately; one was the silica sol-gel process which was applied to increase porosity, others were silica-sol dip coating and silica-sol processing methods which were applied to decrease pore size. As a result of this, total surface area, pore size and porosity of ceramic support and membranes were determined by using BET instrument. In addition to this, Knudsen and surface diffusion coefficients were also calculated. After then, ceramic support and membranes were exposed to gas permeation experiments by using the CO₂ gas with different flow rates. Gas permeability and selectivity of those membranes were measured according to the data obtained. Thus, pore surface area, porosity, pore size and Knudsen diffusion coefficient of membrane treated with silica sol-gel process increased while total surface area was decreasing. Therefore, permeability of ceramic support and membrane treated with silica sol-gel process increased, and selectivity decreased with increasing the gas flow rate. Also, surface area, porosity, pore size, permeability, selectivity, Knudsen and surface diffusion coefficients of membranes treated with silica-sol dip coating and silica-sol processing methods were determined. As a result of this, porosity, pore size, Knudsen and surface diffusion coefficients decreased, total surface area increased in both methods. However, viscous flow and Knudsen flow permeability were detected as a consequence of gas permeability test and Knudsen flow was found to be a dominant transport mechanism in addition to surface diffusive flow owing to the small pore diameter in both methods. It was observed that silica-sol processing method had lower pore diameter and higher surface diffusion coefficient than silica-sol dip coating method.     

Fabrication of supported Si3N4 membranes using the pyrolysis of liquid polysilazane precursor

The fabrication process is described of supported microporous Si₃N₄ membranes, prepared by pyrolytically decomposing organo-substituted polysilazane precursor. The membrane had a composite asymmetric structure consisting of a mechanically strong porous Si₃N₄ support which had 42 vol% pores between 0.4 and 0.52 μm, coated with an intermediate and one or two thin active top layers. The individual layers were fabricated by the conventional dip-coating technique.Permeation experiments with He, N₂ and CO₂ have been performed to determine the gas transport characteristics and separation performance of the processed membranes. The permeation is pressure-independent, indicating no viscous flow in the supported top layer. The proposed process has made it possible to prepare membranes with He permeation rates of ≥5.3×10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹ and He/N₂ permselectivities of ≥2.0, even in the membrane with one top layer. It is also demonstrated from separation experiments, that the membrane with high quality top layer has the separation factors of 4.7 for He/N₂ and of the theoretical of Knudsen flow for CO₂/N₂.     

Enhancement on the permeation performance of polyimide mixed matrix membranes by incorporation of graphene oxide with different oxidation degrees

Graphene oxide (GO) with different oxidation degrees were synthesized by harsh oxidation of graphite using the improved Hummers method. The GO/polyimide (PI) mixed matrix membrane was successfully fabricated by in situ polymerization of PI monomers (3,3′,4,4′‐biphenyltetracarboxylic dianhydride and 4,4′‐diaminodiphenyl ether) with GO. The structure of GO was characterized by Fourier transform infrared, transmission electron microscopy, atomic force microscopy, X‐ray diffraction, and thermal gravimetric analysis–differential thermal analysis. The performance of different GO/PI mixed matrix membranes was evaluated by permeation experiments of CO₂/N₂ gas mixture (volume ratio, 1:9). Results showed that more polar functional groups were introduced to GO with the increase in oxidation degree of GO in the preparation process, producing fewer layers and more translucent structures. GO with higher oxidation degree has significant effect on its dispersion in the N,N‐dimethylacetamide solvent and polymer matrix materials. The permeability of GO/PI hybrid membranes for CO₂ and N₂ increased. The CO₂/N₂ permeation selectivity of membranes exhibited a trend of initial increase, followed by a decrease, with the increase in oxidation degree, when the same amount of GO was added. For GO with the same oxidation degree, the permeability and permeation selectivity of hybrid membrane initially increased, and then decreased with the addition content of GO. In the case of hybrid membrane containing 1 wt% monolayer GO, the maximum permeability and permeation selectivity of hybrid membranes for CO₂ were 14.3 and 4.2 times more than that of PI membrane without GO, respectively. Copyright © 2015 John Wiley & Sons, Ltd.     

Polyimide-silica sol–gel membranes from a novel alkoxysilane functionalized polyimide: preparation,characterization and gas separation properties

Novel polyimide-organosilicate hybrid films were prepared by sol–gel process from a novel functionalized polyimide with alkoxysilanes as pendant groups that increase the affinity between inorganic and organic phases. The synthesis of this functionalized polyimide was carried out by an esterification reaction of a copolyimide containing carboxylic acid groups with allyl alcohol and subsequent hydrosililation. Tetraethoxysilane was used as precursor of silica in different amounts to obtain hybrid membranes with a silica content of 5, 10 and 20 %. The polymers and hybrid membranes were structural, mechanical and thermally characterized. The ²⁹Si-NMR solid state spectroscopy confirmed that silica was covalently bonded to the polyimide. SEM pictures showed a good dispersion of the silica particles and an amorphous morphology was observed by WAXS. DSC analyses revealed an increase in rigidity with the increase in silica content. The mechanical strength of the hybrid membranes decreased with the silica amount, exhibiting a brittle behavior. The evaluation of the gas permeation properties revealed that the film with the lowest silica content showed the highest permeability coefficients for O₂, N₂, CH₄, and CO₂ with 34, 8, 6, and 128 barrers respectively, while all hybrid membranes showed similar permselectivities around 4 and 22 for O₂/N₂ and CO₂/CH₄ respectively. The fractional free volume of hybrid membranes determined by positron annihilation lifetime spectroscopy followed the same trend that permeability coefficients, confirming that the gas transport properties are mainly governed by the free volume elements.     

Preparation of Silica-Based Inorganic-Organic Hybrid Membrane via the Sol-Gel Route

Silica-based inorganic-organic hybrid membranes have been prepared on porous -Al₂O₃ substrate (pore size, 2 m) using tetraethoxysilane (TEOS) and phenyltrimethoxysilane (PTMOS) as precursors. The effects of sol synthesis conditions on the processing and performance of deposited hybrid layers were observed. The thickness of the hybrid layers after three deposition cycles is about 2 m, estimated from their cross-section SEM micrographs. The gas permselectivity of the hybrid membrane was characterized by O₂/N₂, CO₂/N₂, and CO₂/O₂ mixing gases, which was mainly governed by the surface diffusion at lower pressures and Knudson diffusion at higher pressures. The introduction of phenyl groups can not only improve the selectivity of O₂/N₂ and CO₂/N₂, but also densify the membrane network.     

Highly permeable mesoporous silica membranes synthesized by vapor infiltration of tetraethoxysilane into non-ionic alkyl poly(oxyethylene) surfactant films

Mesoporous silica membranes were prepared on porous alumina substrates by a vapor infiltration of tetraethoxysilane (TEOS) into a non-ionic poly(oxyethylene) (Brij56) surfactant film. Periodic mesostructured silica membranes were formed on both α- and γ-alumina substrates pre-treated with polystyrene. The polystyrene polymer plugged the pores of the alumina substrates and inhibited the deposition of silica in the alumina pores, resulting in the formation of a very thin silica membrane without a silica/alumina composite layer at the interface between mesoporous silica and the alumina substrates. The calcined mesoporous silica membrane showed very high nitrogen permeance (>10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹). The single gas permeation was governed by the Knudsen diffusion mechanism. The durability of the mesoporous silica membrane against moisture in air was improved by a silylation with trimethylethoxysiliane.     

Preparation and characterization of silica—polyimide composite membranes coated on porous tubes for CO2 separation

Silica-polyimide microcomposite membranes were prepared on γ-alumina-coated α-alumina support tubes, and their gas permeation properties were evaluated with He, N₂ and CO₂. Smoothing of the substrate surface and hybridization of silica and polyamic acid were both effective to form defect-free thin composite membranes. The CO₂ permeance of a membrane with a silica content of 68 wt% was one order of magnitude higher than that of a polyimide membrane having the same thickness. The permselectivity of CO₂ to N₂ was 30 at 30°C and 13 at 100°C. Contributions of the silica and polyimide phases to permeance of the composite membrane were analyzed with a two-phase permeation model. The effective thickness of the rate-controlling polyimide phase was less than one-tenth of the total thickness of the silica-polyimide membrane.     

Gas Permeation Properties of Organic-Inorganic Hybrid Membranes Prepared from Hydroxyl-Terminated Polyether and 3-isocyanatopropyltriethoxysilane

Organic-inorganic hybrid materials were prepared by reacting 3-isocyanatopropyltriethoxysilane (IPTS) with hydroxyl terminated poly(ethylene glycol) (PEG), poly(propylene glycol) (PPG) and poly(propylene glycol)-block-poly(ethylene glycol)-block-poly(propylene glycol) (PEPG), followed by hydrolysis and condensation with acid catalysis. Composite membranes have been obtained by casting hybrid sol on the microporous polysulfone substrate. The membranes were characterized by Fourier transform infrared (FT-IR), ¹³C NMR and ²⁹Si NMR. The permeability coefficients of N₂, O₂, CH₄ and CO₂ were measured by variable volume method. The gas permeability coefficients increase with increasing molecular weight of the polyethers. For the membranes containing PEG and PEPG, the higher values of CO₂ permeability coefficients and CO₂/N₂ separation factors are due to the presence of ethylene oxide segments. In case of PEPG membranes, molecular weight has more influence on CO₂ permeability than the effect of facilitation by ethylene oxide. The addition of TEOS into hybrid sol results in the decrease of all the gas permeability and does not affect the gas selectivity. PEG2000 membrane display the most performance among the hybrid membranes investigated here. The best values observed are CO₂ permeability of 94.2 Barrer with selectivity of 38.3 for CO₂/N₂ and 15.6 for CO₂/CH₄.     

Preparation and Characterization of Adsorption-Selective Carbon Membranes for Gas Separation

The preparation and characterisation of adsorption-selective carbon membranes (ASCMs) is described. ASCMs can separate the components of a gas mixture depending on their adsorption strength. These membranes allow the separation of non-adsorbable or weakly adsorbable components (e.g. N₂, H₂, O₂, etc) from the more strongly adsorbable components (e.g. hydrocarbons) in a gas mixture. They are prepared from the deposition of a thin film of a phenolic resin on the inner face of an alumina tube. Air oxidative treatment at temperatures in the range of 300–400°C, prior to carbonisation (pre-oxidation) or after carbonisation (under vacuum at 700°C) (post-oxidation) gives rise to an adsorption-selective carbon membrane. This membrane shows a high permeability and selectivity towards the separation of gas mixtures formed by hydrocarbons and N₂. Taking into account the permeation and separation properties of the membranes, post-oxidation treatment is shown to be more effective than pre-oxidation. The separation characteristics of the carbon membranes are dependent on the composition of the gas mixture (i.e. proportion of more strongly adsorbable components) and temperature.     

Continuous Porous Aromatic Framework Membranes with Modifiable Sites for Optimized Gas Separation

Continuous microporous membranes are widely studied for gas separation, due to their low energy premium and strong molecular specificity. Porous aromatic frameworks (PAFs) with their exceptional stability and structural flexibility are suited to a wide range of separations. Main-stream PAF-based membranes are usually prepared with polymeric matrices, but their discrete entities and boundary defects weaken their selectivity and permeability. The synthesis of continuous PAF membranes is still a major challenge because PAFs are insoluble. Herein, we successfully synthesized a continuous PAF membrane for gas separation. Both pore size and chemistry of the PAF membrane were modified by ion-exchange, resulting in good selectivity and permeance for the gas mixtures H₂/N₂ and CO₂/N₂. The membrane with Br^? as a counter ion in the framework exhibited a H₂/N₂ selectivity of 72.7 with a H₂ permeance of 51844 gas permeation units (GPU). When the counter ions were replaced by BF₄^?, the membrane showed a CO₂ permeance of 23058 GPU, and an optimized CO₂/N₂ selectivity of 60.0. Our results show that continuous PAF membranes with modifiable pores are promising for various gas separation situations.     

Preparation and characterisation of polyaniline based membranes for gas separation

Transport rates (permeability) and ideal separation factors for several gas pairs through dense polyaniline membranes are reported. The ideal separation factors for all gas pairs tested were found to be independent of the polyaniline membrane thickness whereas the permeability of the single gases showed significant variations. Both dedoped and redoped films (film thickness between 9 and 67 μm) were studied. The highest selectivities α_(A/B) found were 7.6 for the gas pair H₂/CO₂ in the case of the dedoped membrane and 10 for the gas pair H₂/CO₂, 6 for O₂/N₂ and 200 for H₂/N₂ in the case of the redoped membrane. Statistical analysis of a large number of membranes allowed the critical comparison with results obtained by other groups.Comparison with other membrane materials shows that an approximately sixfold enhancement of the respective separation factors is possible for gas pairs containing hydrogen. Similar separation factors are observed for the gas pairs CO₂/O₂, CO₂/N₂ and N₂/O₂.Membranes for which Knudsen diffusion was observed exhibited regularly distributed micropores (400 nm diameter).     

Effect of polyethyleneglycol (PEG) on gas permeabilities and permselectivities in its cellulose acetate (CA) blend membranes

The effect of polyethyleneglycol (PEG) on gas permeabilities and selectivities was investigated in a series of miscible cellulose acetate (CA) blend membranes. The permeabilities of CO₂, H₂, O₂, CH₄, N₂ were measured at temperatures from 30 to 80°C and pressures from 20 to 76 cmHg using a manometric permeation apparatus. It was determined that the blend membrane having 10 wt% PEG20000 exhibited higher permeability for CO₂ and higher permselectivity for CO₂ over N₂ and CH₄ than those of the membranes which contained 10% PEG of the molecular weight in the range 200–6000. The CA blend containing 60 wt% PEG20000 showed that its permeability coefficients of CO₂ and ideal separation factors for CO₂ over N₂ reached above 2 × 10⁻⁸ [cm³ (STP) cm/cm² s cmHg] and 22, respectively, at 70°C and 20 cmHg. Based on the data of gas permeability coefficients, time lags and characterization of the membranes, it is proposed that the apparent solubility coefficients of all CA and PEG blend membranes for CO₂ were lower than those of the CA membrane. However, almost all the blend membranes containing PEG20000 showed higher apparent diffusivity coefficients for CO₂, resulting in higher permeability coefficients of CO₂ with relation to those of the CA membrane. It is attributed to the high diffusivity selectivities of CA and PEG20000 blend membranes that their ideal separation factors for CO₂ over N₂ were higher than those of the CA membrane in the range 50–80°C, even though the ideal separation factors of almost all PEG blend membranes for CO₂ over CH₄ became lower than those of the CA membrane over nearly the full range from 30° to 80°C.     

PAMAM dendrimer composite membrane for CO2 separation: Formation of a chitosan gutter layer

A poly(amidoamine) (PAMAM) dendrimer composite membrane with an excellent CO₂/N₂ separation factor was developed in-situ. The In-situ Modification (IM) method was used to modify the surface of commercial porous membranes, such as ultrafiltration membranes, to produce a gas selective layer by controlling the interface precipitation of the membrane materials in the state of a received membrane module. Using the IM method, a chitosan layer was prepared on the inner surface of a commercially available ultrafiltration membrane as a gutter layer, in order to affix PAMAM dendrimer molecules on the porous substrate. After chitosan treatment, the PAMAM dendrimer was impregnated into the gutter layer to form a PAMAM/chitosan hybrid layer. The CO₂ separation performance of the resulting composite membrane was tested at a pressure difference of 100 kPa and a temperature of 40 °C, using a mixed CO₂ (5 vol%)/N₂ (95 vol%) feed gas. The PAMAM dendrimer composite membrane, with a gutter layer prepared from ethylene glycol diglycidyl ether and a 0.5 wt% chitosan solution of two different molecular weight chitosans, revealed an excellent CO₂/N₂ separation factor and a CO₂ permeance of 400 and 1.6 × 10⁻⁷ m³ (STP) m⁻² s⁻¹ kPa⁻¹, respectively. SEM observations revealed a defect-free chitosan layer (thickness 200 nm) positioned directly beneath the top surface of the UF membrane substrate. After PAMAM dendrimer treatment, the hybrid chitosan/PAMAM dendrimer layer was observed with a thickness of 300 nm. XPS analysis indicated that the hybrid layer contained about 20–40% PAMAM dendrimer.     

Polyurethane‐mesoporous silica gas separation membranes

The concept of mixed matrix membrane comprising dispersed inorganic fillers into a polymer media has revealed appealing to tune the gas separation performance. In this work, the membranes were prepared by incorporation of mesoporous silica into polyurethane (PU). Mesoporous silica particles with different pore size and structures, MCM‐41, cubic MCM‐48 and SBA‐16, were synthesized by templating method and functionalized with 3‐aminopropyltriethoxysilane (APTES). High porosity and aminated surface of the mesoporous silica enhance the adhesion of the particles to the PU matrix. The SEM and FTIR results showed strong interactions between the particles and the PU chains. Moreover, the thermal stability of the hybrid PUs improved compared to the pure polymer. Gas transport properties of the membranes were measured for pure CO₂, CH₄, O₂, and N₂ gases at 10 bar and 25°C. The results showed that the gas permeabilities enhanced with increasing in the loading of modified mesoporous silica particles. High porosity and amine‐functionalized particles render opportunities to enhance the gas diffusivity and solubility through the membranes. The enhanced gas transport properties of the mixed matrix membranes reveal the advantages of mesoporous silica to improve the gas permeability (CO₂ permeability up to ~70) without scarifying the gas selectivity (α(CO₂/N₂)~ 30 for 5 wt% SBA‐16 content).     

Cobalt-doped silica membranes for gas separation

Cobalt-doped silica membranes were synthesized using tetraethyl orthosilicate-derived sol mixed with cobalt nitrate hexahydrate. The cobalt-doped silica structural characterization showed the formation of crystalline Co₃O₄ and silanol groups upon calcination. The metal oxide phase was sequentially reduced at high temperature in rich hydrogen atmosphere resulting in the production of high quality membranes. The cobalt concentration was almost constant throughout the film depth, though the silica to cobalt ratio changed from 33:1 at the surface to 7:1 at the interface with the alumina layer. It is possible that cobalt has more affinity to alumina, thus forming CoOAl₂O₃. The He/N₂ selectivities reached 350 and 570 at 160 °C for dry and 100 °C wet gas testing, respectively. Subsequent exposure to water vapour, the membranes was regenerated under dry gas condition and He/N₂ selectivities significantly improved to 1100. The permeation of gases generally followed a temperature dependency flux or activated transport, with best helium permeation and activation energy results of 9.5 × 10⁻⁸ mol m⁻² s⁻¹ Pa⁻¹ and 15 kJ mol⁻¹. Exposure of the membranes to water vapour led to a reduction in the permeation of nitrogen, attributed to water adsorption and structural changes of the silica matrix. However, the overall integrity of the cobalt-doped silica membrane was retained, given an indication that cobalt was able to counteract to some extent the effect of water on the silica matrix. These results show the potential for metal doping to create membranes suited for industrial gas separation.     

Hydrogen permeability of 2.5 μm palladium–silver membranes deposited on ceramic supports

The permeability of hydrogen selective Pd-based membranes was tested in different experimental conditions. The membranes were obtained by depositing palladium–silver films onto ceramic porous supports, with film composition of about 20 wt% of silver and thicknesses of about 2.5 μm. Their permeance was measured at 400 °C at total trans-membrane pressures between 0.2 and 6 bar, using pure feeds of H₂ and N₂, as well as H₂/N₂ and H₂/CO mixtures; the temperature dependence of permeability was investigated using pure H₂ feeds at 300, 400 and 500 °C. The membranes exhibit a very attractive behavior, maintaining a virtually infinite selectivity throughout the testing, with permeance values among the highest values reported in literature for similar membranes. Permeation of pure hydrogen accurately follows Sieverts’ law and confirms the presence of a chemisorption–dissociation–diffusion mechanism, characterised by the transport of atomic hydrogen through the Pd–Ag layer as the limiting step. In the case of H₂/N₂ mixtures, the high membrane permeance originates also significant concentration polarization phenomena resulting in apparent deviations from Sieverts’ behavior; the presence of CO in the feed may reduce hydrogen permeability even by 75%, although this effect is shown to be fully reversible after a subsequent air treatment at 400 °C. The temperature dependence of the membrane permeability is of Arrhenius type, with an activation energy of about 17 kJ/mol, that is, close to what is reported for Pd–Ag membranes following Sieverts’ behavior.     

Magnetic mixed matrix membranes in air separation

Ethylcellulose (EC) or linear polyimide (LPI) and magnetic neodymium powder particles MQP-14-12 were used for the preparation of inorganic-organic hybrid membranes. For all the membranes, N₂, O₂ and air permeability were examined. Mass transport coefficients were determined using the Time Lag System based on dynamic experiments in a constant pressure system. The results showed that the membrane permeation properties were improved by the addition of magnetic neodymium particles to the polymer matrix. The magnetic ethylcellulose and polyimide membranes exhibited higher gas permeability and diffusivity, while their permeability selectivity and solubility were either unchanged or slightly increased. Polyimide mixed matrix membranes were characterised by a higher thermal and mechanical stability, larger filler loading, better magnetic properties and reasonable selectivity in the air separation.     

The effect of gas molecule affinities on CO2 separation from the CO2/N2 gas mixture using inorganic membranes as investigated by molecular dynamics simulation

Applying molecular dynamics simulation and computer graphics methods we have investigated the dynamic behavior of the separation process of CO₂ from the CO₂/N₂ gas mixture in inorganic membranes at high temperatures. We have demonstrated that the permeation dynamics follows the Knudsen diffusion mechanism in our model system that has a slit-like pore of 6.3 Å. We have analyzed the effect of affinities of gas molecules for the membrane wall on the permeation to predict the optimal affinity strength for high selectivity of CO₂. Our results indicate that in the model with the 600 K and 200 K affinities for CO₂ and N₂, respectively, we can obtain a high selectivity of CO₂ even if the temperature is 1073 K. It is also shown that there is an optimal range for the CO₂ affinity for the membrane wall to achieve good separation, which was estimated as the range of 400–600 K in our system, if the affinity of N₂ is always weaker than that of CO₂.     

Gas transport through homogeneous and asymmetric polyethersulfone membranes

Both homogeneous and asymmetric polyethersulfone (PES) membranes were prepared by solvent casting. The sorption and permeation behavior of CO₂, O₂, and N₂ using these two kinds of cast PES membranes and commercially available homogeneous PES film was investigated to extract the pressure dependence of gas permeability and the permselectivity for CO₂ relative to N₂, and to confirm the validity of the working assumption that a skin layer in an asymmetric membrane can be essentially replaced by a thick homogeneous dense membrane. The pressure dependence of the mean permeability coefficient to CO₂ in homogeneous membranes obeys the dual-mode mobility model. The ideal separation factor for CO₂ relative to N₂ at an upstream pressure of 0.5 MPa attains ca. 40, while the permeability to CO₂ is about 2.7 Barrer at the same upstream pressure. The same separation factor in asymmetric membranes amounts to 35. The diffusion behavior for the skin layer in an asymmetric membrane with a thin skin layer can be simulated approximately by that in a homogeneous dense membrane. © 1993 John Wiley & Sons, Inc.     

Temperature and pressure effects on CO2 and CH4 permeation through MFI zeolite membranes

Single gas and mixture permeances of CO₂ and CH₄ were measured as functions of pressure and temperature through three MFI zeolite membranes that have different fractions of their permeances through non-zeolite pores. The effect of pressure on CO₂ permeance, which was different for each membrane, was fit by a modified surface diffusion model. The differences in the pressure behavior of the membranes are attributed to pores with viscous and Knudsen flow. Membranes with the largest permeation through non-zeolite pores have the lowest CO₂/CH₄ mixture selectivity. The highest CO₂/CH₄ mixture selectivity is 5.5 at room temperature and decreases with temperature because of a decrease in competitive adsorption. Although increasing pressure at constant pressure drop increases the apparent CO₂/CH₄ selectivity, the ratio of the CO₂ and CH₄ fluxes decreases.