以哌啶为模板剂合成FER分子筛及其催化应用（英文）

镁碱沸石(FER结构)是一种中孔沸石,具有垂直交叉的二维孔道系统.其一为沿[010]方向的八元环孔道(0.35 nm×0.48 nm),另一为沿[001]方向的十元环孔道(0.42 nm×0.54 nm).FER分子筛是工业化的沸石催化剂之一,主要应用于1-丁烯骨架异构化反应.此外,FER分子筛在氮氧化物分解和还原、二甲醚羰基化、甲醇制烯烃、烷烃加氢异构以及正构烷烃裂化等反应中也表现出极大的应用价值.FER分子筛通常在有机模板剂的辅助下合成.常用的有机模板剂主要为有机胺化合物,包括乙二胺、吡咯烷、吡啶和环己胺等化合物.四氢呋喃等含氧化合物也可以用于导向FER分子筛的合成.此外,通过两种不同尺寸的有机分子进行组合,也可以导向合成FER分子筛,且这些分子筛往往具有独特的物化性质和催化性能.以哌啶和四甲基氢氧化铵为组合模板剂,可以得到多级孔FER分子筛.与粒径较大的FER分子筛相比,其在低密度聚乙烯催化裂解反应中表现出更为优异的催化性能.以吡咯烷和有机硅烷为组合模板剂,可以得到多级孔FER纳米片团簇.与传统的微米FER分子筛相比,该多级孔FER纳米片团簇在甲苯与苄氯的苄基化反应中的催化活性得到显著提高.最近,有研究者以1,6-双(N-甲基吡咯烷)己烷和四甲基铵离子为组合,同样得到了FER分子筛.本文以哌啶为有机模板剂合成了FER分子筛,详细考察了合成参数(碱度、水含量)和晶化条件(晶化温度、晶化时间)对FER分子筛合成的影响.结果表明,温度对FER分子筛的晶化过程影响比较大.在150?C晶化时,只有FER分子筛出现在其晶化过程中;在160或170?C晶化时,其晶化过程伴随有MWW分子筛的生成和消失.高温有利于FER分子筛的晶化,但其易于转化为其它杂相.凝胶硅铝比为40.0时,合成纯相FER分子筛的碱度比较高;而凝胶硅铝比为30.3时,合成纯相FER分子筛的碱度比较低.在低碱度晶化时,不同硅铝比的凝胶出现的杂相也不尽相同.凝胶硅铝比为40.0时,其产物为FER分子筛与MTN分子筛的混合物;而凝胶硅铝比为36.4时,其产物为MWW分子筛与MTN分子筛的混合物.水含量对FER分子筛的合成影响也比较大.当水含量较低时,其产物容易出现其它杂相;当水含量较高时,其产物为无定形物质.通过向高水含量的体系中添加FER晶种,可以得到高结晶度的FER分子筛.FER分子筛的化学组成、形貌和织构性质与初始凝胶的碱度密切相关.初始凝胶碱度较低时,产物的硅铝比较高,外表面积较大,一次粒子粒径较大且堆积疏松;初始凝胶碱度较高时,产物的硅铝比较低,外表面积较小,一次粒子较小且堆积紧密.此外,以哌啶为模板剂合成的FER分子筛在1-丁烯骨架异构化反应中表现出优异的催化稳定性和较高的异丁烯收率.     

低硅SAPO-34分子筛的复合模板剂法合成及其对甲醇制烯烃的催化性能

系统考察了模板剂比例和晶化条件对复合模板剂(三乙胺+四乙基氢氧化铵)法合成低硅SAPO-34分子筛的影响;评价了合成产物对甲醇制烯烃的催化性能.结果表明,190℃晶化时不易合成低硅SAPO-34分子筛,而170℃晶化、模板剂组成为2Et3N+0.3TEAOH时可合成纯相SAPO-34分子筛.较高温度晶化时,延长晶化时间,SAPO-34有向SAPO-5转晶的趋势,而较低温度晶化时则相反.与晶化3 d的分子筛样品相比,170℃晶化5 d后的分子筛样品的比表面积较大、强酸中心较多、弱酸中心较少、对甲醇制烯烃反应的催化寿命较长.     

MCM-22分子筛的合成及其性质研究

以己内酰胺催化加氢得到的有机混合物水溶液(OMS)为模板剂合成了纯MCM-22分子筛，考察了晶化条件对合成产物的影响。采用XRD、SEM和NH3-TPD对所合成MCM-22分子筛的性质进行了研究。结果表明，原料碱度是影响合成产物的重要因素，合成纯MCM-22的硅铝比范围不大，同时原料中水含量对合成产物的影响也不容忽视；改变硅铝比及水蒸气处理可以调节MCM-22分子筛的酸性。     

RUB-13分子筛的合成及其甲醇制烯烃催化性能

采用水热法合成RUB-13分子筛,探讨了有机模板剂(OSDA)、硅源、晶化温度和水硅比等制备条件对RUB-13分子筛晶体结构的影响,考察了RUB-13分子筛在甲醇制烯烃(MTO)反应中的催化性能。结果表明,采用1,2,2,6,6-五甲基哌啶(PMP)为有机模板剂、白炭黑为硅源,在晶化温度为170℃的条件下,选择H2O/Si比为100和80时可分别合成出高纯度的低硅铝比(Si/Al=100)和高硅铝比(Si/Al=200)的RUB-13分子筛晶体,且晶粒呈棒状形貌。H-Al-B-RUB-13(Si/Al=200)分子筛用于催化甲醇制烯烃反应时,在400℃下表现出高的低碳烯烃选择性(C2=-5选择性达97. 8%,丙烯选择性为54. 5%),优于传统的H-SAPO-34和H-ZSM-5分子筛催化剂。     

ZSM-5、ZSM-57分子筛和丝光沸石间的转晶规律

考察了硅铝比、碱度、有机胺模板剂、晶化时间及温度等合成条件对ZSM-5、ZSM-57 分子筛和丝光沸石之间相互转晶的影响. 发现较高的碱度、较长的晶化时间有利于合成丝光沸石；较低的碱度、较高的诱导晶化温度、较长的晶化时间有利于合成低硅铝比的ZSM-57 分子筛；合成低硅铝比的ZSM-5分子筛则需要在能合成丝光沸石和ZSM-57 分子筛的碱度区间内精确调节碱度, 缩短晶化时间、降低诱导晶化温度、加入适当晶种, 有利于合成低硅铝比的ZSM-5 分子筛. 合成条件稍微改变, 会导致各种沸石之间发生转晶, 晶化产物出现两种或两种以上的晶型.     

Beta分子筛晶种法合成及其加氢脱氧性能

采用晶种法制备一系列Beta分子筛,考察了晶化温度和时间等因素对合成Beta分子筛的影响,并采用XRD、XRF、SEM、N₂物理吸附、TG-DSC等手段对产物进行表征,结果显示合成的Beta分子筛具有良好的结晶度、孔道结构、热稳定性和相近的硅铝比;通过对初始凝胶进行老化处理可加快Beta分子筛的晶化速率,产物晶粒尺寸变小、比表面积和孔容变大;在晶种-凝胶体系中加入少量有机模板剂,Beta分子筛的收率和热稳定性均有提升.NH₃-TPD和Pyridine-FTIR分析结果表明不存在有机模板剂的晶种-凝胶体系中合成的Beta分子筛催化剂有更多的总酸量和Brønsted酸的数量,使其在苯甲醚加氢脱氧反应中表现出高活性和环己烷选择性.     

RUB-13分子筛的合成及其甲醇制烯烃催化性能

采用水热法合成RUB-13分子筛，探讨了有机模板剂（OSDA）、硅源、晶化温度和水硅比等制备条件对RUB-13分子筛晶体结构的影响，考察了RUB-13分子筛在甲醇制烯烃（MTO）反应中的催化性能。结果表明，采用1，2，2，6，6-五甲基哌啶（PMP）为有机模板剂、白炭黑为硅源，在晶化温度为170℃的条件下，选择H₂O/Si比为100和80时可分别合成出高纯度的低硅铝比（Si/Al=100）和高硅铝比（Si/Al=200）的RUB-13分子筛晶体，且晶粒呈棒状形貌。H-Al-B-RUB-13（Si/Al=200）分子筛用于催化甲醇制烯烃反应时，在400℃下表现出高的低碳烯烃选择性（C_2-5⁼选择性达97.8%，丙烯选择性为54.5%），优于传统的H-SAPO-34和H-ZSM-5分子筛催化剂。     

无有机模板条件下晶种导向合成微孔分子筛晶体材料

沸石分子筛晶体材料(例如Beta, ZSM-34)由于具有独特的物理及化学性质, 被广泛应用于催化、吸附与分离、离子交换等领域. 一般来说, 大多数分子筛晶体材料需要在有机模板剂存在的条件下合成. 然而, 有机模板剂的使用会带来很多问题, 例如, 提高分子筛晶体材料的合成成本、在高温煅烧去除模板剂的过程中, 消耗大量的能量以及带来环境污染. 因此, 开发无有机模板剂合成沸石分子筛新路线具有十分重要的研究意义和实用价值. 近年来, 我们研究小组首先开发了无有机模板条件下晶种导向合成分子筛的新方法, 相继合成出了Beta, ZSM-34, FER和LEV等微孔分子筛晶体材料. 将对这几种沸石的合成进行简要的评论.     

使用四乙基氢氧化铵作为有机模板剂和常规硅铝源直接合成SSZ-13沸石分子筛

使用四乙基氢氧化铵作为有机模板剂, 利用常规铝源和硅源而不需要高硅Y沸石作为起始原料, 同时加入适量的沸石晶种直接合成了SSZ-13沸石分子筛. 所合成的沸石产物结晶度好, 具有良好的水热稳定性, 并在氨选择性催化还原(NH₃-SCR)反应中显示出优异的催化性能, 为其在工业上广泛应用提供了可能.     

具有 MWW 结构钛硅分子筛的研究进展

 综述了具有 MWW 结构钛硅分子筛的制备方法、孔道和晶体结构的调变和修饰以及催化应用三个方面的研究进展. 与 TS-1 相比, 具有 MWW 结构钛硅分子筛的制备方法多种多样; 其孔道结构可塑性强, 通过采用层间剥离、柱撑以及分子水平硅烷化插硅扩孔技术, 可以增大和暴露孔道和外表面, 满足不同选择氧化反应的要求. 由于 MWW 结构钛硅分子筛拥有复杂而独特的孔道结构, 所以在小分子 (如直链烯烃等) 的环氧化反应, 和大分子 (环状烯烃, 二苯并噻吩等) 氧化反应中都表现出优异的催化性能. 此外, 该钛硅分子筛表现出与 TS-1 完全不同的溶剂效应, 用于烯丙基氯液相环氧化与酮类氨氧化反应主产物选择性更高.     

四氢呋喃/水体系中以蒸气相传输法合成高硅FER沸石

以X射线衍射(XRD), 红外光谱(FT-IR), 扫描电镜(SEM), 低温氮吸附, ²⁹Si固体核磁共振(MAS NMR)等研究了含FER晶种的Na₂O-SiO₂-Al₂O₃干胶(SDG)在四氢呋喃(THF)/水(H₂O)混合蒸气相中的结晶行为, 同时研究了体系中THF分子和[SiO₄], [AlO₄]基团在结晶前后状态的变化. 结果表明, 在THF/H₂O混合蒸气中以蒸气相传输法(VPT)可合成结晶度较高、结构完美且孔道开放的FER沸石. ¹³C交叉极化固体核磁共振(CPMASNMR)和差热分析(TG-DTG-DTA)等研究证明THF分子作为模板剂, 位于FER笼内. FER晶种和水能促进FER沸石的结晶.     

催化剂量甘油对THF-FER沸石结晶过程的加速作用

The hydrothermal crystallization of THF-FER zeolite was investigated in the reactant system of Na2O-SiO2-Al2O3-H2O with tetrahydrofuran （THF） as the template in the presence of various catalytic amount of glycerol [CH2（OH）CH（OH）CH2（OH）, Glyc] in the temperature range of 413--473 K. Powder X-ray diffraction （XRD） was used to observe the crystallization process, and scanning electron microscope （SEM）, ^13C cross polarization （CP） and ^27Al magic angle spinning nuclear magnetic resonance （MAS NMR）, X-ray fluorescence scattering spectroscopy （XRF）, thermal analysis and nitrogen sorption were used to characterize the zeolite synthesized in the reactant system with Glyc. The catalytic amount of Glyc could promote the crystallization of FER zeolite, to result in lowering the reaction temperature, shortening the period of the zeolite crystallization and effectively restraining cocrystallization of MOR zeolite as an impure phase especially at low reaction temperature, and possess a significant effect on the morphology and the crystal size of TI-IF-FER zeolite.     

催化量OP乳化剂促进THF-FER沸石晶化作用的研究

以四氢呋喃(THF)为模板剂, 在添加催化剂量OP乳化剂(C₈H₁₇C₆H₅O(CH₂CH₂O)₁₀OH, 分子量662)的THF-Na₂O-SiO₂-Al₂O₃-H₂O反应物体系中研究纯相FER沸石的结晶, 并通过粉末X射线衍射(XRD), 扫描电子显微镜(SEM), ¹³C交叉极化(CP)及²⁷Al魔角旋转核磁共振谱(MAS NMR), X射线荧光散射光谱(XRF), 氮吸附等手段进行表征. 体系中催化剂量OP乳化剂对THF-FER沸石结晶过程具有促进作用, 可明显降低结晶温度, 缩短晶化时间, 有效抑制杂晶相MOR沸石的共生.     

Synthesis of FER Zeolite Using 4-(Aminomethyl) pyridine as Structure-directing Agent

This paper describes the synthesis of FER zeolite using commercially available 4-(aminomethyl)pyridine as organic structure-directing agent(OSDA). FER zeolites were prepared in mixtures with SiO₂/Al₂O₃ molar ratios in a narrow range and the resultant products possessed a typical flake-shaped morphology. The crystallization of FER zeolite was tracked in order to better understand the formation mechanism and the products obtained at different crystallization time were systematically characterized using multiple techniques. It showed that a majority of Si atoms and nearly all the Al atoms transformed into the solid phase during the hydrothermal synthesis. The rearrangement of inorganic species gave rise to zeolitic 5-membered rings(5-MRs) and 6-membered rings(6-MRs). Consequently, FER zeolite crystals were formed by the consumption of amorphous bulky gel/solid matrix. Tracking the synthesis process of FER can help.     

Evaluation of phase transformation behaviors of zeolite and antibacterial properties against Gram-positive and -negative bacteria

This study deals with the synthesis of zeolite from natural kaolinite using hydrothermal treatment and evaluation of its phase transformation behaviors. The synthesized zeolites were modified with silver ion by using the ion exchange method for the enhancement of antibacterial properties. The characterizations were performed by using X-ray diffraction spectroscopy, Fourier-transform infrared spectroscopy, field emission scanning electron microscopy, and energy-dispersive X-ray. Disk diffusion technique (DDT) was used for the evaluation of the antibacterial property of the modified zeolites. This study observed the transformation of kaolinite into amorphous metakaolin after calcination treatment at 900°C and the successful reconstruction of amorphous metakaolin into synthesized crystal zeolite in the presence of sodium hydroxide as an activating agent. It was also found that the zeolite type A was produced at 100°C, while sodalites were produced at 120 and 140°C. DDT analysis revealed that the modified zeolites showed significant antibacterial capability against Escherichia coli ATCC 11229 and Staphylococcus aureus ATCC 6538. In general, the present study has proven that the zeolites can be synthesized from natural material and can be modified with silver ion to enhance their antibacterial activity.     

Characterization and pozzolanic activity of thermally treated zeolite

Summary The pozzolanic reactivity of thermally treated zeolites was studied on the basis of the Chapelle test combined with X-ray diffraction (XRD) and Fourier Transform (FTIR) spectroscopy, as well as thermogravimetric analysis (TG/DTG) and differential thermal analysis (DTA). The raw zeolite samples are from the Pentalofos area, Thrace, NE Greece. Their main mineral constituent is 'heulandite type-II', an intermediate type of the heulandite-clinoptilolite isomorphous series. Calcination of the samples was carried out up to 400, 500, 600, 700 and 1000°C for 15 h. The changes were recorded using the above methods. The deformation of the zeolite crystal lattice starts at about 400°C and proceeds as the temperature of thermal treatment rises. The thermal treatment of zeolite at 400°C improves its pozzolanic reactivity and accelerates the reaction with Ca(OH)₂.     

Structural and textural features of TiO<Subscript>2</Subscript>/SAPO-34 nanocomposite prepared by the sol–gel method

This paper focuses on the synthesis of nanocomposite materials, TiO₂/SAPO-34, using the sol–gel method, which involves preparing a mixture between as-synthesized or calcined SAPO-34 zeolite and TiO₂ gel under hydrothermal crystallization and then calcining it at 400 °C for the formation of the TiO₂ anatase phase. The structural and textural features of the obtained materials were determined by various physico-chemical techniques such as thermogravimetric analysis, X-ray diffraction, scanning electronic microscopy, nitrogen sorption at 77 K, energy dispersive X-ray analysis and ultraviolet–visible spectrometry. The DRX results showed that calcination at 400 °C of the mixture between the calcined SAPO-34 and TiO₂ gel led to the collapse of the original framework of zeolite, but formed the anatase TiO₂ in a nano-spherical morphology; however, the use of as-synthesized SAPO-34 supports provides a mixture phase between SAPO-34 and TiO₂ anatase after calcination. The photocatalytic properties of the SAPO-34/TiO₂ and TiO₂-type materials were tested for the removal of methylene blue (MB) dye. The MB degradation proved to increase as a function of contact time, catalyst mass and the initial concentration of MB.     

Effect of Aging on the Synthesis of Kaolin-Based Zeolite Y from Ahoko Nigeria Using a Novel Metakaolinization Technique

Zeolite Y was systematically synthesized from Ahoko Nigerian kaolin in a conventional hydrothermal system using novel metakaolinization technique. The effect of aging on the formation of zeolite phase was investigated during the course of the synthesis. A rapidly processed metakaolin at a temperature of 600°C and exposure time of 50 minutes, which is capable of reducing the energy and cost of producing it was used to study the synthesis of zeolite Y. It was found that aging conditions play a prominent role in the preparation of zeolite Y from Ahoko metakaolin. Aging played a significant role by increasing the crystallinity of the final product even though zeolite Y was obtain without aging. The outcome of zeolite Y synthesized from Ahoko kaolin in 9 hours at 100°C was different from most reports on the synthesis of zeolite Y from kaolin where longing time (72 hours) of crystallization are reported.     

Silicalite-1修饰的HY型分子筛及其对纤维素水解的催化性能

采用silicalite-1对HY型分子筛进行修饰,得到具有核壳结构的复合分子筛HY/silicalite-1。通过X射线衍射(XRD)、扫描电镜(SEM)、透射电镜(TEM)、N2的吸附-脱附及吡啶吸附红外(Py-FTIR)等手段对不同晶化时间合成的HY/silicalite-1复合分子筛进行了表征,研究了复合分子筛对纤维素水解的催化性能。结果表明,晶化时间直接影响复合分子筛的晶体生长规律和两组分的相对含量,最佳晶化时间为16-24 h,所得到的复合分子筛外貌呈核壳结构,silicalite-1附晶生长在HY型分子筛的表面;随着晶化时间的延长,复合分子筛的表面由胶浊状变为光滑,最终变为鳞片状;其B酸量先减少后增加,而L酸量则先增加后减少。其中,晶化时间为24 h的HY/silicalite-1复合分子筛B酸量最大,L酸量最小,对纤维素水解反应具有良好的催化性能,葡萄糖收率由HY型分子筛催化获得的28.0%大幅提高至45.8%。     

晶种导向干凝胶法制备成型ZSM-5分子筛

在干凝胶法制备ZSM-5 分子筛的体系中添加晶种导向剂, 控制分子筛的生长, 制备了纳米沸石组装的无粘结剂成型多级孔ZSM-5 分子筛, 一步完成纳米分子筛的制备及组装成型, 即克服了传统纳米粒子难以过滤分离的问题, 同时组装所形成的多级孔有助于改善分子在催化剂内的扩散, 从而提高催化反应效率. 以硅胶、薄水铝石为原料, 四丙基氢氧化铵(TPAOH)和ZSM-5 晶种导向胶作为粘结剂, 通过混捏、挤条得到直径2 mm的条状前驱物, 随后通过干凝胶转换法制备成型分子筛. 所用晶种导向剂组成为0.35TPAOH:1SiO₂:20H₂O:4C₂H₅OH. 通过X射线衍射(XRD), 热重(TG)分析和傅里叶变换红外(FTIR)光谱等方法对分子筛晶化过程进行了表征, 结果表明晶种导向剂加入量对分子筛生长速度及多级孔结构均有影响. 当所加晶种导向剂中TPAOH与SiO₂的摩尔比为0.025时, 经过3 h晶化, 分子筛相对结晶度达到100%. 扫描电镜(SEM)结果表明, 合成的分子筛尺寸约为200 nm, 组装形成的多级孔分子筛的介孔体积为0.28 cm³·g^-1. 通过NH₃ 程序升温脱附(NH₃-TPD)考察了所得成型分子筛的酸性, 发现该分子筛酸性与市售的粉末H-ZSM-5分子筛类似.