Studies on thermal characterization of lignin

Thermal properties of control phenol formaldehyde (cpf) adhesive and lignin substituted phenol formaldehyde (lpf) adhesives have been investigated in detail. The effect of varying lignin mass percent of phenol and source of lignin like bagasse, eucalyptus bark, coconut coirpith and coffee bean shell on the thermal stability have been studied using thermogravimetric analysis (TG) and differential scanning calorimetry (DSC). 50 mass% of lignin loading in cpf adhesive shows better bond strength, whereas lignin incorporation up to 25 mass% yields a resin of thermal stability comparable to cpf. Loading of lignin in cpf delays the first thermal transition event. The mass loss in this event was found to increase with increasing lignin content. Lignin source has significant effect on the thermal stability of lpf resins. Rate of curing is enhanced by incorporation of lignin into cpf.     

Formulation of an Environmentally Friendly Adhesive for Wood

Summary: Malaysia has over 4 million hectares of oil palm plantations that yield large amounts of empty fruit bunches (EFB) generated from palm oil milling operations. These forms of lignocellulosic residue pose an environmental hazard if their disposal is not managed in a systematic manner. One of the useful elements extracted from these EFBs is lignin. The general purpose of this study is to explore the potential uses of lignin extracted from soda black liquor (paper and pulping waste) derived from oil palm empty fruit bunches (EFB) in the formulation of a more environmentally friendly wood adhesive. In this work, the potential for replacing phenol with lignin in phenol formaldehyde resin formulation is examined. The quantity of phenol was reduced by synthesizing the resin at a lignin to phenol ratio of 1:1. The physical and chemical properties of lignin phenol formaldehyde resin (LPF) and commercial phenol formaldehyde resin (CPF) were then compared. The infrared spectrum revealed similarities in the functional groups of both LPF and CPF resins. Tensile strength comparisons between both resins revealed that the LPF resin had a higher bonding strength (11.60 MPa more in term of allowable maximum load). In addition, the kinematics viscosity test showed that the LPF resin had lower kinematic viscosity than the CPF resin after 21 days of storage. Finally, the scanning electron microscope images for both resins showed similarities in terms of penetration into wood vessels.     

硼酸与甲阶酚醛树脂的配位反应及配合物的结构

本文通过对溶液pH值的测定和外光谱分析，研究了硼酸与甲阶酚醛树脂的配位反应。结果表明：在室温下硼酸能与甲阶酚醛树脂中的羟基发生配位反应，并产生H^ 使溶液的pH值降低；溶液的酸性强弱与甲阶酚醛树脂中的羟甲基含量和硼酸的用量有关；硼酸以硼酸根离子的形式与树脂中的酚羟基和邻位羟甲基发生配位反应，形成了一个含有两个氧原子和一个硼原子的六元环，使甲阶酚醛树脂发生交联。     

Oxidative Dissolution of Resoles: A Versatile Approach to Intricate Nanostructures

Resoles are resins obtained by base‐catalyzed phenol–formaldehyde condensation with a three‐dimensional cross‐linked framework. They are considered as highly chemical‐resistant, and calcination is thus generally used in the treatment of resole‐type resins, which significantly limits the diversity of nanostructured materials that can be derived from resole‐type resins. Herein, we report that selected metal nitrate solutions can be used to dissolve various types of nanostructured resoles through an oxidative dissolution process. This strategy not only enables the controlled dissolution of resoles, but more importantly provides a new approach to selectively etch resole‐based nanocomposites to give rise to a variety of nanostructured materials with unprecedented architectures and great potential in bioapplications.     

Analysis of resoles by gel-permeation chromatography

Resoles, the complex, heat-sensitive product mixture from the alkali-catalyzed reactions of phenol with formaldehyde were investigated by gel-permeation chromatography (GPC). The low molecular weight species of these resins which consisted of mono-and dinuclear methylol phenols were resolved into multiple peaks. Model compounds were used to identify the peaks of the specific methylol phenols or methylene etherbridged diphenols. Differences in the refractive index of individual species restricted the quantitative analysis of low molecular weight components in the resole. The effects of sodium and barium hydroxides and hexamethylene-tetramine as catalysts, reaction temperature, and time on the total composition of a resole are demonstrated with the gel-permeation chromatographic spectrum and with the aid of NMR. Formation of a “secondary” resole by methylolation of the bisphenol of formaldehyde was also monitored by GPC.     

Chelates of Metals as Adhesion Promotors in Adhesive Compositions Based on Butadiene–Nitrile Rubber

The influence of chelates—complex compounds of various metals and phenol–formaldehyde resins as adhesion promotors—on the properties of adhesive compositions based on butadiene-nitrile rubber is considered. When using them, the strength of fabric–fabric bonds is increased by 150–250% and that of rubber–rubber and rubber–fabric ones by 100%.     

Phenolic resins bearing maleimide groups: Synthesis and characterization

Novel phenolic novolac resins, bearing maleimide groups and capable of undergoing curing principally through the addition polymerization of these groups, were synthesized by the polymerization of a mixture of phenol and N‐(4‐hydroxy phenyl)maleimide (HPM) with formaldehyde in the presence of an acid catalyst. The polymerization conditions were optimized to get gel‐free resins. The resins were characterized by chemical, spectral, and thermal analyses. Differential scanning calorimetry and dynamic mechanical analysis revealed an unexpected two‐stage curing for these systems. Although the cure at around 275°C was attributable to the addition polymerization reaction of the maleimide groups, the exotherm at around 150 to 170°C was ascribed to the condensation reaction of the methylol groups formed in minor quantities on the phenyl ring of HPM. Polymerization studies of non‐hydroxy‐functional N‐phenyl maleimides revealed that the phenyl groups of these molecules were activated toward an electrophilic substitution reaction by the protonated methylol intermediates formed by the acid‐catalyzed reaction of phenol and formaldehyde. On a comparative scale, HPM was less reactive than phenol toward formaldehyde. The presence of the phenolic group on N‐phenyl maleimide was not needed for its copolymerization with phenol and formaldehyde. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 641–652, 2000     

Resole-Type Phenol–Formaldehyde Resin with Neutralized Liquid Products of Fast Pyrolysis of Birch Wood

A method of preparation of a phenol–formaldehyde resin by replacing phenol with liquid products of the fast pyrolysis of wood is described. Strength tests reveal that substituting a pyrolysis liquid for 60% of phenol in the phenol–formaldehyde resin allows strength to be increased by 6% relative to the control sample.     

Synthesis of ultra‐low‐molecular‐weight polyethylene wax using a bulky Ti(IV) aryloxide–alkyl aluminum catalytic system

Complexes of titanium(IV) with bulky phenolic ligands such as 2‐tert‐butyl‐4 methylphenol, 2, 4‐di‐tert‐butyl phenol and 3,5‐di‐tert‐butyl phenol were prepared and characterized. These catalyst precursors, formulated as [Ti(OPh*)_n(OPrⁱ)_4?n] (OPh* = substituted phenol), were found to be active in polymerization of ethylene at higher temperatures in combination with ethylaluminum sesquichloride (Et₃Al₂Cl₃) as co‐catalyst. It was observed that the reaction temperature and ethylene pressure had a pronounced effect on polymerization and the molecular weight of polyethylene obtained. In addition, this catalytic system predominantly produced linear, crystalline ultra‐low‐molecular‐weight polyethylenes narrow dispersities. The polyethylene waxes obtained with this catalytic system exhibit unique properties that have potential applications in surface coating and adhesive formulations. Copyright © 2007 John Wiley & Sons, Ltd.     

Formaldehyde‐Free Wood Adhesives from Decayed Wood

Summary: Extensive studies using mussel adhesive protein as a formaldehyde‐free, strong, and water‐resistant adhesive model revealed that a combination of a polymer with catechol moieties and a polymer with amino groups could serve as a strong and water‐resistant wood adhesive. This study demonstrated that the treatment of abundant and readily available brown‐rot‐fungus‐decayed wood with NaBH₄ followed by mixing with polyethylenimine resulted in a formaldehyde‐free, strong, and water‐resistant wood adhesive.

Lignin is demethylated by brown‐rot fungi and then reduced using NaBH₄.     

Synthesis and properties of bowl‐shaped homotriazacalix[3 and 6] arenes and the acyclic analogues

Bowl‐shaped chiral homotriazacalixarenes were prepared by the cyclization reactions of chiral triamines with three equimolar amounts of bis(chloromethyl) phenols or bis(chloromethyl) phenol‐formaldehyde dimers in moderate yields. The corresponding acyclic phenol‐formaldehyde oligomers were also synthesized. The structural analysis of the macrocycles by nmr and circular dichroism spectra imply the existence of chiral transmission from the point chirality of the cysteine bridge to the cyclophane moiety. Their cyclic and acyclic compounds have a π‐base cavity large enough to include the ammonium ion.     

Synthesis and evaluation of some polymeric surfactants for treating crude oil—Part II. Destabilization of naturally occurring water‐in‐oil emulsions by polyalkylphenol formaldehyde amine resins

In the present work, three polymeric surfactants were prepared and used as demulsifiers; polyalkyl phenol formaldehyde monoethanol amine ethoxylate, eo, 136(D1), polyalkyl phenol formaldehyde diethanol amine ethoxylate, eo, 37(D2) and polyalkyl phenol formaldehyde triethanol amine ethoxylate, eo, 21.5(D3). Their demulsification potency in breaking water‐in‐crude oil emulsions was investigated. In this respect, two naturally occurring Egyptian water‐in‐oil (w/o) emulsions, one of them was waxy and the other was asphaltenic, were used in order to study the demulsification power of these compounds. The data revealed that, the resolution of water from waxy crude emulsion was easier than asphaltenic crude emulsion. The demulsification efficiency increases with increasing demulsifier concentration, contact time and temperature. The interfacial tension (IFT) at the crude oil–water interface was measured, it was found that the concentration of demulsifiers required to cause a minimum IFT are always less than these indicating a maximum demulsification efficiency. All the results were discussed in relation to emulsifier chemical structure and crude oil composition. Copyright © 2002 John Wiley & Sons, Ltd.     

Bioinspired Design Provides High‐Strength Benzoxazine Structural Adhesives

A synthetic strategy to incorporate catechol functional groups into benzoxazine thermoset monomers was developed, leading to a family of bioinspired small‐molecule resins and main‐chain polybenzoxazines derived from biologically available phenols. Lap‐shear adhesive testing revealed a polybenzoxazine derivative with greater than 5 times improved shear strength on aluminum substrates compared to a widely studied commercial benzoxazine resin. Derivative synthesis identified the catechol moiety as an important design feature in the adhesive performance and curing behavior of this bioinspired thermoset. Favorable mechanical properties comparable to commercial resin were maintained, and glass transition temperature and char yield under nitrogen were improved. Blending of monomers with bioinspired main‐chain polybenzoxazine derivatives provided formulations with enhanced shear adhesive strengths up to 16 MPa, while alloying with commercial core–shell particle‐toughened epoxy resins led to shear strengths exceeding 20 MPa. These results highlight the utility of bioinspired design and the use of biomolecules in the preparation of high‐performance thermoset resins and adhesives with potential utility in transportation and aerospace industries and applications in advanced composites synthesis.     

Thermal study of phenol–formaldehyde resin modified with cashew nut shell liquid

In this study, an experimental phenol–formaldehyde resin with 20% phenol replacement by cashew nut shell liquid (CNSL) was studied and compared with a conventional phenol–formaldehyde resin synthesized totally from petrochemical raw materials. The resins were characterized with standard lab analysis for their physicochemical specifications, while their thermal properties were studied with thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). For comparison reasons pure CNSL and wood were also included in the TGA study. A DSC study conducted both for the neat resins and the system wood–resin as to examine the effect of wood on the curing performance of the resins in the real time conditions of their usage at the wood-based panels industry.The adhesion strength of these resins was investigated by their application in plywood production. The plywood panels were tested for their shear strength and wood failure performance while their free formaldehyde emissions were determined with the desiccator method. It was proved that although the neat CNSL modified PF resin (PCF) cures at longer time and higher temperature than a conventional PF resin, wood affects it more significantly, resulting in the evening of their curing performance. This is a novel finding that manifests the possibility of replacing a convention PF resin by a CNSL modified one in the plywood production, without changing any of their production conditions and with improvement to their overall properties.     

FTIR研究不同固化程度SiO_2/酚醛杂化材料官能团的变化

采用FTIR光谱吸收峰的波数位移、A/A1612表示的吸收强度和半峰宽Δ1/2(O—H)/Δ1/2(C C)表示的谱带宽度,比较不同固化程度SiO2/酚醛树脂杂化材料官能团的变化.在相同固化条件下(120℃,2 h),杂化材料的氢键作用比酚醛树脂的强得多,羟基含量更高,而且杂化材料发生邻位取代缩合反应的比例特别高.正是因为杂化材料中未反应的官能团多,作为底漆使用时能与面漆中的官能团反应,实现无层间界面交联,获得层间结合力.过固化过程(160℃,1 h)能够有效降低杂化材料中的羟基含量,但醚键含量比酚醛树脂的高得多,而且过固化过程中酚环主要发生对位取代缩合反应.杂化材料固化后的颜色比热固性酚醛树脂的淡得多,与热塑性酚醛树脂的相当.在相同氧化程度下,杂化材料中无游离酚,比酚醛树脂更环保.     

A study on the kinetics of condensation reaction of phenol‐modified cardanol–formaldehyde resin

Phenol‐modified cardanol–formaldehyde novolac resins have been synthesized using equal proportions of phenol and cardanol. To this mixture of phenol and cardanol, 0.6 and 0.8 mol of formaldehyde were added separately, under acidic conditions, at five different temperatures ranging between 80 and 120°C with an interval of 10°C. This was carried out for a maximum period of 6 h. The free formaldehyde and free phenol contents were determined at regular time intervals to check the completion of the reaction. The synthesized novolacs have been studied by infrared spectroscopic analysis (FT‐IR). The reaction between cardanol, phenol, and formaldehyde was found to follow a second‐order rate kinetics. The overall rate constant (k) increased with the increase of temperature. Based on the value of rate constants, various other parameters such as activation energy (E_a), change in enthalpy (Δ H) and entropy (Δ S), and free energy change (Δ G) of the reaction were also evaluated. It was found that the condensation reaction of phenol and cardanol with formaldehyde was nonspontaneous and irreversible. © 2010 Wiley Periodicals, Inc. Int J Chem Kinet 42: 380–389, 2010     

木质素对木质素-脲醛共聚树脂的影响及反应机理

通过调控甲醛与尿素摩尔比, 降低脲醛树脂胶黏剂中游离甲醛的含量, 以生物质玉米芯为原材料, 用碱液提取得到的碱木质素溶液与甲醛和尿素进行三元逐步共聚, 弥补降低醛脲比带来的胶合强度的快速下降问题. 以降低游离甲醛含量同时兼顾胶合强度为原则进行探索, 得到最佳实验条件为甲醛与尿素摩尔比(F/U)为0.91∶1, 木质素添加量为20%(质量分数), 在此条件下木质素-尿素-甲醛共聚树脂(LUF)胶合强度为0.99 MPa, 游离甲醛含量为0.26%. 对共聚树脂进行了结构表征, 表明木质素参与到反应中, 并能提高树脂的热稳定性和耐水性, 同时对反应的机理进行了讨论.     

Flame‐retardant epoxy resins from o‐cresol novolac epoxy cured with a phosphorus‐containing aralkyl novolac

A novel phosphorus‐containing aralkyl novolac (Ar‐DOPO‐N) was prepared from the reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) first with terephthaldicarboxaldehyde and subsequently with phenol. The chemical structures of the synthesized compounds were characterized with Fourier transform infrared, ¹H and ³¹P NMR, and elemental analysis. Ar‐DOPO‐N blended with phenol formaldehyde novolac was used as a curing agent for o‐cresol formaldehyde novolac epoxy, resulting in cured epoxy resins with various phosphorus contents. The epoxy resins exhibited high glass‐transition temperatures (159–177 °C), good thermal stability (>320 °C), and retardation on thermal degradation rates. High char yields and high limited oxygen indices (26–32.5) were observed, indicating the resins' good flame retardance. Using a melamine‐modified phenol formaldehyde novolac to replace phenol formaldehyde novolac in the curing composition further enhanced the cured epoxy resins' glass‐transition temperatures (160–186 °C) and limited oxygen index values (28–33.5). © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2329–2339, 2002     

A systematic evaluation of protocols for a proteomics analysis of (lyophilized) fruit tissues

This study represents a systematic evaluation of protocols for protein extraction and cleanup for fruit proteomic analysis. Procedures were optimized using pooled lyophilized banana fruit pulp, which is known to be particularly tricky due to high concentrations of soluble polysaccharides, phenolics, and other substances that interfere with protein extraction and purification. A total of 18 combinations of three protein extraction procedures (SDS‐based, Triton X‐100‐based, and phenol‐based), three protein precipitating agents (ammonium acetate/methanol, TCA/acetone, and acetone), and two resolubilization buffers (classical Rabilloud and the so‐called R2D2) were compared for total protein yields and efficiency of recovery. The results demonstrate that while losses in total recovered protein are unavoidable, the degree of these losses depends on the method combinations used. Combinations based on buffer‐saturated phenol always gave the highest yields, and overall recovery and purity was highest when acetone was combined with the R2D2 buffer for protein purification and concentration. Comparative 2D‐PAGE analysis confirmed that this method combination produced high‐quality and reproducible gels and the largest numbers of spots per gel. The usefulness of this methodology was demonstrated on ripe fruits from several other species and shown to give excellent results.     

Quantitation of anthocyanins in elderberry fruit extracts and nutraceutical formulations with paper spray ionization mass spectrometry

The ability to rapidly identify and quantitate, over a wide range of concentrations, anthocyanins in food and therapeutic products is important to ensuring their presence at medicinally significant levels. Sensitive, yet mild, analysis conditions are required given their susceptibility to degradation and transformation. Paper spray ionization has been used to detect and quantify the levels of anthocyanin levels in extracts of fresh and dried elderberries, and elderberry stems, as well as 3 commercially available nutraceutical formulations. The component cyanidin glucosides, including cyanidin‐3‐sambubioside, cyanidin‐3‐glucoside, cyanidin‐3,5‐diglucoside, cyanidin‐3‐sambubioside‐5‐glucoside, and the aglycone cyanidin, were readily detected in a range of sources. Quantitation was achieved by establishing a calibration plot from dilutions of a stock solution of cyanidin‐3,5‐diglucoside containing malvidin‐3,5‐diglucoside as an internal standard at a fixed concentration. The same standard was used to quantify the anthocyanin content in the fruit and nutraceutical formulations. Wide 5‐fold variations in anthocyanin concentration were detected in the nutraceutical formulations from different suppliers ranging from 1050 to 5430 mg/100 g. These concentrations compared with 500 to 2370 mg/100 g measured in the dried stems and fruit, respectively.