Preparation of flame retardant polyamide 6 composite with melamine cyanurate nanoparticles in situ formed in extrusion process

This paper is focused on in situ preparation of melamine cyanurate (MCA) nanoparticles from reaction of melamine (MEL) and cyanuric acid (CA) and their flame retardant polyamide 6 (PA6) composite in the extrusion process through a novel reactive processing method. Fourier transform infrared (FT-IR), X-ray diffraction (XRD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM) were utilized to characterize the in situ formed MCA nanoparticles and their blends with PA6. Introduction of pentaerythritol (LTP) and water-bound plasticizer dioctyl phthalate (DPT) into the extrusion reaction system greatly inhibits the evaporation of water required for melamine and cyanuric acid reaction at high temperature (higher than 180 °C), laying a foundation for successful in situ preparation of MCA through reactive processing. XRD and FT-IR measurements indicate that under the effect of pentaerythritol, dioctyl phthalate and water, melamine really reacts with cyanuric acid to in situ form MCA in extrusion process. The reaction degree is close to 100%. A very important finding through SEM is that the in situ formed MCA particles, which were found to have aspect ratio of about 7.5, radial size in the range of 70-300 nm (mostly 70-90 nm) and crystallite size of less than 22 nm, are uniformly dispersed in the matrix PA6 at nanoscale. The in situ formed MCA nanoparticles greatly improve the flame retardancy and the mechanical properties of flame-retarded PA6 materials, and the introduced plasticizer dioctyl phthalate also ameliorates the related impact property. The obtained flame-retarded PA6 materials have good comprehensive performance with flame retardancy UL-94 V-0 rating at 1.6 and 3.2 mm thickness, tensile strength 48.0 MPa, elongation at break 106.3% and Izod notched impact strength 8.92 kJ/m². Compared with flame-retarded PA6 material with in situ formed MCA, the one prepared through conventional blending of PA6 with commercial MCA product has improved tensile strength but deteriorated impact strength and flame retardancy.     

Effect of boron containing materials on flammability and thermal degradation of polyamide‐6 composites containing melamine cyanurate

Three different boron containing materials, zinc borate (ZnB), borophosphate (BPO₄), and boron and silicon containing oligomer (BSi), were used to improve the flame retardancy of melamine cyanurate (MC) in a polyamide‐6 (PA‐6) matrix. The combustion and thermal degradation characteristics were investigated using limiting oxygen index (LOI), UL‐94 standard, thermogravimetric analysis‐Fourier transform infrared spectroscopy (TGA‐FTIR), differential scanning calorimeter (DSC), and scanning electron microscopy (SEM). All the three boron compounds showed no synergistic effect with MC, and only BPO₄ at high loadings showed comparable LOI values by increasing the dripping rate. For ZnB and BSi glassy film and char formation decreases the dripping rate and sublimation of melamine and give rise to low LOI. According to TGA‐FTIR results, addition of boron compounds does not alter the gaseous product distribution of both MC and PA‐6. The addition of boron compounds affects flame retardancy through physical means. It was noted from the TGA data that boron compounds reduced the decomposition temperature of both MC and PA‐6, also affecting the flame retardancy negatively by premature degradation of MC at low temperatures. Copyright © 2009 John Wiley & Sons, Ltd.     

Flame retardant polyamide 6 by in situ polymerization of ε-caprolactam in the presence of melamine derivatives

An improved method for preparing melamine cyanurate （MCA） based flame retardant polyamide 6 （FRPA6） materials has been proposed. This processing method, i.e., improved in situ polymerization, was used to synthesize flame retardant PA6. In situ formed MCA nanoparticles were supposed to be linked to PA6 chains in the ε-caprolactam hydrolytic polymerization system to obtain startype polymers for the first time. Through TEM photographs, it can be found that the in situ formed MCA nanoparticles with diametric size of less than 50 nm, are nanoscaled, highly uniformly dispersed in the PA6 matrix. Synthesized flame retardant PA6 have good fire performance which can achieve UL-94 V-0 rating at 1.6 mm thickness with the presence of 7.34 wt.% MCA in the matrix.     

Flame retarding polyamide 6 with melamine cyanurate and layered silicates

The flammability behavior of the system polyamide 6 (PA 6) + melamine cyanurate (MC) with or without organically modified layered montmorillonite (OMMT) or sodium montmorillonite (Na⁺MMT) was studied. The high degree of flame retardancy (FR) obtained with 13 wt% MC is maintained upon adding up to 0.2 wt% OMMT or Na⁺MMT. Increase mass % of OMMT is antagonistic to the MC effect. The rate of dripping decreases while the size and mass of drops in the UL‐94 tests increases with increasing wt% OMMT indicating increase in viscosity of the melt and decrease in the rate of sublimation of melamine. Addition of poly vinyl pyrrolidone (PVP) decreases the viscosity and partially restores the FR rating. Na⁺MMT does not increase the viscosity and the FR ratings are partially preserved. The peak of heat release rate (PHRR) in the cone calorimeter decreases with increased loading of OMMT. Addition of Na⁺MMT or PVP has little influence on the PHRR. The time of ignition decreases with increase in OMMT, but is not affected when Na⁺MMT is used. This is explained by the low thermal conductivity of the clay containing surface layer of samples during pyrolysis and combustion. Mechanistic considerations are presented. Copyright © 2008 John Wiley & Sons, Ltd.     

Flame retardant polyamide 6 by in situ polymerization of ε-caprolactam in the presence of melamine derivatives

An improved method for preparing melamine cyanurate (MCA)based flame retardant polyamide 6 (FRPA6)materials has been proposed.This processing method,i.e.,improved in situ polymerization,was used to synthesize flame retardant PA6.In situ formed MCA nanoparticles were supposed to be linked to PA6 chains in the ε-caprolactam hydrolytic polymerization system to obtain startype polymers for the first time.Through TEM photographs,it can be found that the in situ formed MCA nanoparticles with diametric size of less than 50 nm,are nanoscaled,highly uniformly dispersed in the PA6 matrix.Synthesized flame retardant PA6 have good fire performance which can achieve UL-94 V-0 rating at 1.6 mm thickness with the presence of 7.34 wt.% MCA in the matrix.     

Thermal decomposition study of intumescent additives: Pentaerythritol phosphate and its blend with melamine phosphate

Thermal decomposition of pentaerythritol phosphate (PEPA) and its blend (PEPAMP) with melamine phosphate were studied by TG, DSC, TOF MS, and FTIR of volatile and solid decomposition products. Both PEPA and PEPAMP produce intumescent char on heating, however that of PEPAMP is less stable to thermo-oxidative decomposition. The main decomposition pathway of PEPA is liberation of phosphoric acid followed by formation of a foamed carbonized residue. In the mixture of PEPAMP, reaction between the components occurs, which strongly reduces the heat release peaks of PEPA. In addition, condensates of melamine and their products of hydrolysis are formed. The hydrolysis reaction causes a low-temperature decomposition of the melamine ring, which results in the formation of urea, carbon dioxide and ammonia. The thermal decomposition of PEPA and PEPAMP is discussed.     

Melamine cyanurate-microencapsulated red phosphorus flame retardant unreinforced and glass fiber reinforced polyamide 66

A novel microencapsulated red phosphorus (RP) was prepared through the molecular self-assembly of melamine cyanurate (MCA). Compared with the conventional encapsulated RP, MCA-encapsulated RP (MERP) shows simpler and more environment-friendly preparation process higher thermal stability and lower moisture absorption. With MERP filled in unreinforced polyamide 66 (PA66) and glass fiber (GF) reinforced PA66, flame retardant materials with satisfactory flame retardancy and mechanical performance can be obtained. The influence of the MCA/RP ratio on the flame retardancy as well as the condensed phase of MERP flame retardant PA66 was investigated to reveal the nitrogen-phosphorus (N-P) synergistic flame retarding effects between MCA and RP.     

Flame retardancy and thermal degradation properties of polypropylene/wood flour composite modified with aluminum hypophosphite/melamine cyanurate

Journal of Thermal Analysis and Calorimetry - In this study, aluminum hypophosphite (AP) and melamine cyanurate (MCA) were used as flame retardant in polypropylene (PP)/wood flour (WF) composite....     

Preparation, properties and characterizations of halogen-free nitrogen-phosphorous flame-retarded glass fiber reinforced polyamide 6 composite

Halogen free nitrogen-phosphorous flame retardants (PMOP) were prepared through reaction of melamine and polyphosphoric acid in the presence of flame retardant modifier CM with silicotungistic acid as a catalyst in aqueous solution. FT-IR, XRD, DSC and TGA techniques were used to characterize the reaction product PMOP. The obtained flame retardants were then used to prepare flame retardant (FR) polyamide 6 (PA6) composite reinforced with glass fiber (GF) and the factors affecting the flame retardancy of the material were also investigated. The FR GF reinforced PA6 composite and the obtained charred layers were analyzed by utilizing TGA, SEM, FT-IR and XRD. The properties of the charred layer were connected with the flame retardancy of the corresponding material to reveal the flame retarding mechanism of FR GF reinforced PA6 composite. The experimental results show that PMOP flame retardant consists of melamine polyphosphate, melamine phosphate and possible melamine pyrophosphate. The presence of CM was found to improve the flame retardancy of FR GF reinforced PA6 composite. It was experimentally found that PMOP flame retardant, which is comparatively stable in the range of processing temperatures of PA6, is particularly suitable for flame retarding PA6 reinforced with GF. With increasing the flame retardant content, the flame retardancy of the FR reinforced material is not improved so obviously. However, the increase in the GF content greatly improves the flame retardancy of the composite, because GF greatly increases the char yield of material, decreases the maximal thermal decomposition rate, promotes the formation of charred layer with (PNO)_x structure and greatly increases the strength of the charred layer. The prepared FR GF reinforced PA6 composites have good comprehensive properties with flame retardancy 1.6 mm UL 94 V-0 level, tensile strength 76.8 MPa, Young's modulus 11.7 GPa, Izod notched impact strength 4.5 kJ/m², flexural strength 98.0 MPa and flexural modulus 7.2 GPa, showing a better application prospect.     

Simultaneous determination and confirmation of melamine and cyanuric acid in animal feed by zwitterionic hydrophilic interaction chromatography and tandem mass spectrometry

We developed a new method to analyze animal feed and feed ingredients for melamine and cyanuric acid. The method is capable of extracting and detecting both melamine and cyanuric acid in a single procedure, whether present as free compounds or bound together as the melamine:cyanurate complex. A novel chromatographic system based on zwitterionic hydrophilic interaction chromatography (ZIC-HILIC) columns enables separation and detection of both compounds in one run. Samples are extracted with a strong aqueous acid which is then diluted to bring the concentration within the working range of the method. The method is applicable over the range of 0.5 to 50 micrograms/gram (microg/g). Samples at higher concentrations may be diluted into this range, which is equivalent to 3.6-360 ng/mL in the injection solvent. Analytes are detected using liquid chromatography/tandem mass spectrometry. The data confirm the presence of both compounds according to criteria recommended by the US FDA Center for Veterinary Medicine. The LC/MS/MS method provides an alternative to derivatization and gas chromatography-mass spectrometry for regulatory analysis of feed samples. Published in 2008 by John Wiley & Sons, Ltd.     

Thermal degradation mechanisms of aluminium phosphinate, melamine polyphosphate and zinc borate in poly(methyl methacrylate)

The aim of this study was to investigate the thermal degradability, and in particular, the thermal degradation mechanism of organophosphorus flame-retardant poly(methyl methacrylate) (PMMA). For this purpose thermogravimetry and direct pyrolysis mass spectrometry analyses were used. Release of diethylphosphinic acid, melamine, and several products involving Al-O-P and N-P linkages were detected from the organophosphorus additive containing aluminium diethylphosphinate, melamine polyphosphate and zinc borate. When incorporated in PMMA, reactions of diethylphosphinic acid, melamine and/or their derivatives with the ester group affected the decomposition pathways by generation of (C₂H₅)₂POOCH₃ and HNCO at relatively high temperatures.     

Crosslinking chemistry and network structure in organic coatings. II. Effect of catalysts on cure of melamine formaldehyde/acrylic copolymer films

In a previous paper, the extents of reaction of various functional groups in different acrylic copolymer melamine-formaldehyde crosslinked formulations were measured by infrared spectroscopy. From these data and a statistical model, various network structure parameters could be calculated. One of these, effective crosslink density, was found to correlate well with film solvent resistance. In this paper the effects of the addition of strong acid catalysts on cure chemistry and network structure are determined. Both solvent-based and water-based formulations have been studied. In the solvent-based formulations studied, the addition of acid catalysts greatly enhanced the crosslinking reactions at low temperatures and dramatically lowered the cure temperature. Acid catalysts also lowered the cure temperature of a water-based formulation based on a high (180°C) cure temperature melamine. In contrast, the addition of acid catalysts had a negligible effect on the cure chemistry of a water-based formulation crosslinked with a low (130°C) cure temperature melamine. For this case the rate limiting process was found to be the rate of removal of neutralizing amine from the film. Cure temperatures in this system could only be lowered by replacing the amine used with a more volatile amine.     

Two-dimensional self-assembled structures of melamine and melem at the aqueous solution-Au(111) interface

Self-assembled structures of melamine and the condensed melamine derivative melem were investigated at aqueous solution-Au(111) interfaces by cyclic voltammetry and in situ scanning tunneling microscopy (STM) observation. The adsorption/desorption behaviors of both molecules on Au(111) surfaces could be controlled by varying the electrochemical potential and solution concentration. In the negative potential region, self-assembled structures of melem and melamine were constructed by double hydrogen bonding systems between nitrogen atoms of triazine rings and amine groups. In addition, melem formed a closely packed structure at potentials of between -0.3 and -0.15 V or in solutions at higher concentrations.     

Delamination of sodium montmorillonite in PA6 in the presence of melamine polyphosphate

This study describes the influence of melamine polyphosphate (MPP) flame retardant addition on layered structure of virgin sodium montmorillonite (MMT) in PA6/MMT system obtained in extrusion process. It was found that the extrusion of the PA6/MMT binary system in co‐rotating twin screw extruder gives intercalated clay nanocomposites, while during extrusion of ternary PA6/MMT/MPP composite, full exfoliation of clay was obtained in the system. Structure of the composites was proved utilizing wide angle X‐ray scattering and transmission electron microscopy techniques. Exfoliation of MMT in ternary PA6/MMT/MPP system was also confirmed by rheological studies (viscosity and creep measurements) which were carried out using rotational rheometer. Young's modulus of PA6/MMT/MPP was found to be ~25% greater comparing to PA6/MPP of the same filling level. Cone calorimetry experiments proved decrease of heat release rate peak of PA6/MMT/MPP by ~55% comparing to PA6/MPP with the same total filling level. Copyright © 2017 John Wiley & Sons, Ltd.     

Halogen-free flame retardant PUF: Effect of melamine compounds on mechanical, thermal and flame retardant properties

Water blown rigid polyurethane foam (PUF) was prepared with melamine polyphosphate (MPP) and melamine cyanurate (MC) as fire retardant (FR) additives. The effect of these additives on the properties of rigid PUF such as physico-mechanical, morphological, thermo-oxidative stability, flame retardancy and smoke density properties were studied. The mechanical and thermo-oxidative stability of PUF filled with MC was found to be better than those of MPP filled PUF. The insulation property of both MPP and MC filled PUF was improved with respect to the neat PUF. The FR properties of these filled PUF were evaluated by cone calorimeter, limiting oxygen index (LOI), smoke density, rate of burning and char residue estimation. The FR property of MPP filled PUF was better than that of the MC filled PUF.     

Formation of melamium adducts by pyrolysis of thiourea or melamine/NH4 Cl mixtures

Pyrolysis of prominent precursor compounds for the synthesis of carbon nitride type materials (e.g., melamine, thiourea) have been studied in detail. Molecular adducts containing monoprotonated melamium C(6)N(11)H(10)(+) and melaminium HC(3)N(3)(NH(2))(3)(+) ions, respectively, have been identified as intermediates. The adduct C(6)N(11)H(10)Cl·0.5NH(4)Cl was obtained by the reaction of melamine C(3)N(3)(NH(2))(3) with NH(4)Cl at 450 °C. During the pyrolysis of thiourea, guanidinium thiocyanate was initially formed and subsequently the melamium thiocyanate melamine adduct C(6)N(11)H(10)SCN·2C(3)N(3)(NH(2))(3) was isolated at 300 °C. A second melaminium thiocyanate melamine adduct with the formula HC(3)N(3)(NH(2))(3)SCN·2C(3)N(3)(NH(2))(3) represents an intermediary reaction product that is best accessible at low pressures. The crystal structures of the compounds were solved by single-crystal XRD. Unequivocal proton localization at the C(6)N(11)H(10)(+) ion was established. A typical intramolecular and interannular hydrogen bridge and other characteristic hydrogen-bonding motifs were identified. Additionally, the adducts were investigated by solid-state NMR spectroscopy. Our study provides detailed insight into the thermal condensation of thiourea by identifying and characterizing key intermediates involved in the condensation process leading to carbon nitride type materials. Furthermore, factors promoting the formation of melamium adduct phases over melem are discussed.     

Weathering resistance of halogen-free flame retardance in thermoplastics

The influence of weathering on the fire retardancy of polymers is investigated by means of a cone calorimeter test, before and after artificial weathering. The surface degradation was monitored using different techniques (ATR-FTIR, microscopy, colour measurement). Different kinds of polymeric materials were chosen, all as they are used in practice: polycarbonate (PC) blends, polyamide (PA) and polypropylene (PP) flame-retarded with arylphosphate, melamine cyanurate (MC) and intumescent formulation based on ammonium polyphosphate (APP), respectively.All samples show material degradation at the surface due to weathering. No significant weathering influence occurs on the flame retardancy when it is a bulk property, as was observed for aryl phosphates in PC blends and MC in PA. When the fire retardancy is dominated by a surface mechanism, dependence on the duration of weathering is detected: for intumescent formulations based on ammonium APP in PP, a worsening in the formation of the intumescent network was observed.     

Selective extraction of melamine using 11-mercaptoundecanoic acid-capped gold nanoparticles followed by capillary electrophoresis

This study describes the use of 11-mercaptoundecanoic acid-capped gold nanoparticles (MUA-AuNPs) for selective extraction of melamine prior to analysis by capillary electrophoresis with UV detection. The highest degree of melamine-induced aggregation of MUA-AuNPs was found to occur at pH 5.0, indicating that the NP aggregation is mainly because of hydrogen bonding between the carboxylate groups of MUA and the amine groups of melamine. Moreover, the degree of melamine-induced NP aggregation gradually increased when the chain length of the mercaptoalkanoic acid was increased from two to 12 carbon atoms. At pH 5.0, the extraction efficiency of melamine was highly dependent on the concentration of MUA-AuNPs, the concentration of dithiothreitol (DTT), the extraction time between MUA-AuNPs and melamine, and the incubation time between melamine-adsorbed AuNPs and DTT. The separation of the extracted melamine and DTT (releasing agent) was accomplished using a solution of 10 mM phosphate (pH 6.0) containing 1.6% (v/v) poly(diallyldimethylammonium chloride). Under the optimum extraction and separation conditions, the limit of detection at a signal-to-noise ratio of 3 was estimated to be 77 pM for melamine, with linear range of 1-1000 nM. The proposed method was successfully applied to the determination of melamine in tap water and in milk.     

Thermal degradation of organophosphorus flame-retardant poly(methyl methacrylate) nanocomposites containing nanoclay and carbon nanotubes

Filler nanoparticles pave the way for the development of novel halogen-free flame-retardant polymers. The aim of this study was to investigate the thermal degradability, and in particular, the thermal degradation mechanism of organophosphorus flame-retardant poly(methyl methacrylate) (PMMA) nanocomposites containing nanoclay (NC) and multi-walled carbon nanotubes (CNT). For this purpose, thermogravimetry and direct pyrolysis mass spectrometry analysis were utilized. The onset of degradation was delayed through increased maximum degradation temperature and suppressed mass loss corresponding to initial degradation stage with carbon nanotubes and nanoclays, respectively. Possibility of reactions of melamine and/or melamine derivatives and interactions between carbonyl groups of PMMA and phosphinic acid leading to thermally more stable products was increased owing to the barrier effect of filler nanoparticles. In the presence of NC better flame retarding characteristics was detected as anhydride formation, leading to charring being more effective.     

Reaction of melamine phosphate with pentaerythritol and its products for flame retardation of polypropylene

Due to being halogen‐free, non‐toxic, non‐erosive and environmentally friendly, melamine‐based flame retardants are attracting more and more attention. As a melamine‐based intumescent flame retardant, in this study the melamine salt of pentaerythritol phosphate (MPP) was prepared from melamine phosphate (MP) and pentaerythritol (PER). The reaction of MP with PER was then systematically investigated. The reaction product MPP was utilized to flame‐retard polypropylene (PP). FT‐IR, TGA and DSC were used to characterize MPP and also to investigate the reaction of MP and PER in depth. The experimental results show that MPP has good thermal stability and matched decomposition temperature with that of PP, making it suitable for flame retarding of PP. Also, MPP is melting‐blendable due to its softening during the heating process. The structure of MPP at a MP:PER molar ratio of 2.0 was confirmed as the same to that of the product synthesized from phosphorus oxychloride, pentaerythritol and melamine. The reaction of MP with PER was greatly influenced by the MP:PER proportion, reaction temperature and reaction time, rather than the physical state of PER, and the reaction mechanism of MP with PER was proposed. The prepared flame‐retarded polypropylene composite with 35 wt% intumescent flame‐retardant MPP has a flame retarding level of 3.2 mm UL 94 V‐0, tensile strength 27.0 MPa, Young's modulus 2442 MPa and Izod notched impact strength 3.8 kJ/m². Copyright © 2007 John Wiley & Sons, Ltd.